Information
-
Patent Grant
-
6821193
-
Patent Number
6,821,193
-
Date Filed
Wednesday, March 27, 200222 years ago
-
Date Issued
Tuesday, November 23, 200420 years ago
-
Inventors
-
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 451 334
- 451 365
- 451 380
- 451 438
- 451 394
- 451 387
- 451 397
- 451 210
- 451 221
- 451 242
- 451 246
-
International Classifications
-
Abstract
An apparatus, system, and method thereof for material positioning and shaping. The apparatus includes a two-section positioning system which includes a guide and follower thereon for positioning along a path.
Description
FIELD OF INVENTION
The present invention relates to generally a material shaping and positioning apparatus, material positioning and shaping system, and method, for use in shaping of materials such as for cutting gems, grinding or sharpening tools, and grinding lenses.
BACKGROUND OF INVENTION
Currently, when a workpiece (e.g., a lens, a scissors, a gem, a cuticle cutter, etc.) is positioned precisely for material shaping (e.g., sharpening, faceting, cutting, grinding, making, manufacturing, etc.) it is inaccurate and slow to both precisely position the workpiece in a general manner for work thereon, and to then precisely move and position the material workpiece symmetrically about various axes of rotation for further material shaping. Additionally, precise shaping of materials, such as gem faceting or the copying of gem facets from an existing gem to a new gem, is currently tedious and not readily possible when attempting to facet a gem with an odd number of faces.
Accordingly, there is a need for an improved device, system, and method of positioning and shaping of materials.
SUMMARY OF INVENTION
The present invention provides an apparatus, positioning system and method for positioning and shaping materials. One can position and shape materials using the invention for activities such as cutting gems, grinding or sharpening tools, and grinding lenses.
A first general aspect of the invention provides an apparatus comprising:
a positioning head for a material forming device, said positioning head having a first section and a second section, wherein at least one of said first section and said second section includes at least one depression for rotatable positioning along a path.
A second general aspect of the invention provides an apparatus comprising:
a material forming device;
a positioning head, operatively positioned with respect to said material forming device, said positioning head having a first section and a second section, wherein at least one of said first section and said second section includes at least one depression for rotatable positioning along a path.
A third general aspect of the invention provides an apparatus comprising:
a first section, including a guide; and
a second section, including a follower, wherein said follower is operatively connected to said guide, and wherein the position of said second section, relative to said first section, is dependent upon the position of said follower relative to said guide.
A fourth general aspect of the invention provides an apparatus comprising:
a material shaping device; and
a positioning system operatively attached to said material shaping device, said positioning system comprising a first section, including a guide, and a second section, including a follower, wherein said follower is operatively connected to said guide, and wherein the position of said second section, relative to said first section, is dependent upon the position of said follower relative to said guide, further wherein said positioning system has at least four degrees of freedom.
A fifth general aspect of the invention provides a method comprising:
providing a positioning head having a first section and a second section;
rotating at least one of the first section and second section with respect to each other along a path, wherein said path includes a depression.
The foregoing and other features of the invention will be apparent from the following more particular description of various embodiments of the invention.
BRIEF DESCRIPTION OF DRAWINGS
Some of the embodiments of this invention will be described in detail, with reference to the following figures, wherein like designations denote like members, wherein:
FIG. 1
depicts a front view of a material positioning and shaping apparatus, in accordance with the present invention;
FIG. 2
depicts a top view of a material positioning and shaping apparatus, in accordance with the present invention;
FIG. 3
depicts a front end view of a material positioning and shaping apparatus, in accordance with the present invention;
FIG. 4
depicts a rear end view of a material positioning and shaping apparatus, in accordance with the present invention;
FIG. 5
depicts a side view of a front detent of a material positioning and shaping apparatus, in accordance with the present invention;
FIG. 6
depicts a sectional view of a portion of a material positioning and shaping apparatus, in accordance with the present invention;
FIG. 7
depicts a top view of a portion of a material positioning and shaping apparatus, in accordance with the present invention;
FIG. 8
depicts a top sectional view of a main mount portion of a material positioning and shaping apparatus, in accordance with the present invention;
FIG. 9
depicts a side sectional view of a main mount portion of a material positioning and shaping apparatus, in accordance with the present invention;
FIG. 10
depicts a rear sectional view of a main mount portion of a material positioning and shaping apparatus, in accordance with the present invention;
FIG. 11
depicts a side view of a rear detent of a material positioning and shaping apparatus, in accordance with the present invention;
FIG. 12
depicts a side view of a front detent of a material positioning and shaping apparatus, in accordance with the present invention;
FIG. 13
depicts a side view of a “unrolled” front detent pattern of a material positioning and shaping apparatus, in accordance with the present invention;
FIG. 14
depicts of a perspective view of an alternative embodiment of a rear detent of a material positioning and shaping apparatus, in accordance with the present invention;
FIG. 15
depicts a rear sectional view of an alternative embodiment of a material positioning and shaping apparatus, in accordance with the present invention;
FIG. 16
depicts a top view of an alternative embodiment of a material positioning and shaping apparatus, in accordance with the present invention;
FIG. 17
depicts a front view of an alternative embodiment of a material positioning and shaping apparatus, in accordance with the present invention;
FIG. 18
depicts an end view of an alternative embodiment of a material positioning and shaping apparatus, in accordance with the present invention; and
FIG. 19
depicts a front perspective view of a portion of an alternative embodiment of a material positioning and shaping apparatus, in accordance with the present invention.
DETAILED DESCRIPTION OF THE INVENTION
Although certain embodiments of the present invention will be shown and described in detail, it should be understood that various changes and modifications may be made without departing from the scope of the appended claims. The scope of the present invention will in no way be limited to the number of constituting components, the materials thereof, the shapes thereof, the relative arrangement thereof, etc., and are disclosed simply as an example of an embodiment. Although the drawings are intended to illustrate the present invention, the drawings are not necessarily drawn to scale.
FIG. 1
shows a front view of a material positioning and shaping apparatus, in accordance with the present invention. The apparatus is generally designated
10
. The apparatus
10
employs a positioning system which allows the apparatus
10
to position and shape a workpiece
5
(not shown). Part of the apparatus
10
can include a material shaping device. A material shaping device is a device that either adds, deletes, or some combination thereof, to the original material resulting in a change in the original material. Examples of the material shaping device include a gem cutter, a grinding wheel, a lens grinder, etc. The apparatus
10
may have a positioning head attached to a base, of some sort. The positioning system may be made up of at least two sections, in this embodiment a head piece
30
and a stage
40
. An embodiment shown in
FIG. 1
is made up of a main mount
20
which has a head piece
30
rotatably attached thereto. Rotatably attached to the headpiece
30
is the stage
40
. Typically the workpiece
5
, be it a gem, scissors, lens, or other material that may require shaping is placed on the apparatus
10
. The workpiece
5
is held in place on the workpiece platform
45
of the stage
40
. The workpiece
5
can be held in place by a plurality of clamps
41
. There is a plurality of dials
24
(i.e.,
24
A,
24
B) which activate various pinions (not shown). The pinions, in turn, communicate with various ball detents which, in turn, communicate with various depressions. Thus, the ball i the ball-detent system of the invention is a type of movement means for causing rotational positioning of the positioning head. The movement of the various ball detents, likewise, cause movement in both the various depressions, and with the various pieces on which the depressions reside on, or are connected to. Thus, the positioning head can rotate, or move, along a path due to the depressions on part of the positioning head. For example, the front ball
51
of the front ball detent
50
rides in various depressions
43
. The depressions
43
are on the front detent
42
, which is part of the stage
40
. Upon movement of the front ball
51
, the stage
40
rotates and the workpiece
5
attached thereon. The stage
40
rotates about a pin
44
that extends from the top of the main mount
30
through the axial center of the front detent
42
through to the bottom portion of the main mount
30
. The main mount
20
can either be moveably, slidably, rotatably attached, or fixed to additional support means. In the embodiment shown, the main mount
20
is attached to a slide
22
, with two adjustable slide stops
23
located at either end of the slide
22
. The slide
22
is further attached to a second slide
82
, with corresponding adjustable slide stops
83
. In the embodiment shown, the first slide
22
is normal to the second slide
82
. Alternatively the main mount
20
can be fixed to a base (not shown) or to additional slides and other support systems. As the following will show, the plurality of precise ball and detent systems on the apparatus
10
will allow both precise general positioning of a workpiece
5
and for the precise symmetrical positioning of the workpiece
5
about various axes of rotation on th apparatus
10
.
As shown in
FIG. 2
, a top view of the apparatus
10
according to the present invention, the stage
40
has a workpiece platform
45
on which various workpieces
5
(shown in phantom) are placed for shaping, sharpening, grinding, etc. Typically, the workpiece
5
can be held in place on the workpiece platform
45
of the stage
40
, via a clamp
41
. There may be a plurality of clamps
41
thereby allowing positioning of the workpiece
5
in multiple directions. As shown in
FIG. 2
a cuticle cutter can be the workpiece
5
. As the two phantom views of the cuticle cutter
5
show, the cuticle cutter
5
can be placed partially open and held via the top clamp
41
. The cuticle cutter
5
can also be placed on its side and held in place via the side clamp
41
. The placement can depend on which edge of the cuticle cutter
5
elects to sharpen or grind. On the inboard side of the stage
40
is a front detent
42
(not shown). The front detent
42
which is circular or elliptical in section has a bore through which a threaded pin
44
is inserted to rotatably attach the stage
40
to the trunnions on the head piece
30
, thereby allowing rotation of the front detent
42
about its longitudinal axis while it is held within the head piece
30
. The front ball detent
50
has a front ball
51
, or other tracking means, residing thereon. The front ball
51
is spring-biased so as to assert pressure against the front detent
42
. The front ball
51
will ride or track in various depressions
43
residing on the exterior of the front detent
42
. The front ball detent
50
is located within a bore in the head piece
30
. Although the cross section of the front ball detent
50
is shown as circular, virtually any cross sectional shape may be employed. A section of the front ball detent
50
can be omitted to provide a substantially flat surface that acts as a rack
52
. The surface of the rack
52
is knurled to provide improved purchase for the operatively attached front pinion
53
.
FIG. 3
depicts a front end view of a material positioning and shaping apparatus
10
, in accordance with the present invention. The rear ball detent
55
can been seen beyond the workpiece platform
45
and clamp
41
. The rear ball detent
55
is moved by rotation of dial
24
B.
FIG. 4
depicts a rear end view of a material positioning and shaping apparatus
10
, in accordance with the present invention. Both dials
24
A,
24
B rotate pinions (not shown). Rotation of dial
24
A rotates a pinion, which ultimately causes rotation of the stage
40
and workpiece
5
thereon. Rotation of dial
24
B rotates a pinion, which ultimately causes rotation of the head piece
30
.
FIG. 5
, a side view of the stage
40
taken from the ‘in-board’ side of the stage, shows one configuration of the depressions
43
on the front detent
42
. There may be a plurality of depressions
43
(e.g.,
43
A,
43
B,
43
C). As shown, a center depression
43
B is offset and parallel to the axis of rotation of the front detent
42
. Symmetrical to the center depression
43
B are two helical depressions
43
A,
43
C. The helical depressions
43
A,
43
C are helical about the axis of rotation of the front detent
42
. The depressions
43
can be of a plurality of lengths (e.g., long lines, short slots, dimples, holes, etc.) and patterns (e.g., helical, straight, jagged, etc.). In cross section, the depressions
43
can be a channel, a groove, semi-circular, individual dimples, or other configuration. The patterns and length of the depressions
43
determine the path along which portions of the apparatus
10
will be rotatably positioned. Similarly, there may be a plurality of depressions
43
at various angles about the center depression
43
B. Further, the depressions
43
can be either symmetrical or assymetrical about the center depression
43
B. The depressions
43
can have either a constant or variable slope. Ultimately, the configuration of the depression
43
may dictate the path of rotation in which the front detent
42
, the stage
40
, and ultimately the workpiece
5
thereon, takes. Because the work piece platform
45
and front detent
42
are fixed to each other, rotation of the front detent
42
causes similar rotation of the work platform
45
, and vice versa. The stage
40
, work platform
45
, and front detent
42
are typically one fixed unit that rotates in unison.
FIG. 6
depicts a side sectional view of the front portion of the apparatus
10
. Rotation of dial
24
A causes rotation of a front pinion
53
, as indicated by rotational arrow “A”. Rotation of the front pinion
53
can be made by manual or automated means. At the other end of the front pinion
53
is a knurled surface
54
similar to the knurled surface of the rack
52
on the front ball detent
50
. The knurled surface
54
is rotatably attached to the rack
52
of the front ball detent
50
. Thus, rotation of the front pinion
52
results in transverse movement of the front all detent
50
within a bore of the head piece
30
. A spring-biased front ball
51
on the front ball detent
50
rides in the track of various depressions
43
on the front detent
42
. The transverse movement of the front ball detent
50
and front ball
50
, attached thereto, then causes rotational movement in the front detent
42
about the pin
44
.
FIG. 7
depicts a top view of a portion of the apparatus
10
. If the front ball
51
is riding in either of the helical depressions
43
A,
43
C, in lieu of the center depressions
43
B, then the workpiece
5
will be moved off the center axis of symmetry, as shown in directional arrow, “B”. The operator then can take hold of, and rotate the stage
40
so that the front ball
51
overcomes its placement in the first helical depression
43
A,
43
C in which it resides. The operator then rotates the stage
40
so that the front ball
51
passes the center depression
43
B and ultimately rides in the second helical depression,
43
C,
43
A. This rotation of the stage
40
allows for perfectly symmetrical rotation about the center axis of both the stage
40
and workpiece
5
, if originally centered properly on the work platform
45
, as indicated by directional arrow, “B”. This symmetrical movement allows for symmetrical shaping of materials, such as, the precise sharpening of tools or faceting of gems.
FIG. 8
depicts a top sectional view of the rear portion of the apparatus
10
. A central bore of the main mount
20
houses a rear detent
60
and the front pinion
53
. The front pinion
53
is connected to the front ball detent
50
. Similar to the front detent
42
system, the rear detent
60
system utilizes a rear dial
24
B. Rotation of the rear dial
24
B causes the rear pinion
58
to likewise rotate. The end of the rear pinion
58
has a knurled surface
59
(See
FIG. 10
) which engages with a rack
57
of the rear ball detent
55
. Imbedded in the rear ball detent
55
is a spring-biased rear ball
56
. Thus, rotation of the rear dial
24
B and rear pinion
58
results in transverse movement of the rear ball detent
55
and the rear ball
56
, attached thereto. This rear detent
60
allows for at least one additional degree of freedom for the stage
40
. Similarly, the transverse movement of the rear ball detent
55
causes the rear ball
56
to ride in the various depression
61
residing on the exterior of the rear detent
60
.
As
FIG. 11
indicates, the rear detent
60
can have a plurality of depressions
61
, thereon. The shaft of the front pinion
53
acts as a rotation pin for the rear detent
60
. On one side of the rear detent
60
there are three depressions
61
A,
61
B,
61
C. A centering depression
61
B is centered between two helical depressions
61
A,
61
C. The opposite side of the rear detent
60
can have a similar configuration of depressions
61
D,
61
E,
61
F, wherein the centering depressions
61
E is centered between two helical depressions
61
D,
61
F. The rear detent
60
is fixed to the head piece
30
so that rotation of the rear detent
60
results in rotation of the head piece
30
. Depending on which depression
61
the rear ball
56
rides in determines the path of rotation of the rear detent
60
and head piece
30
. For example, if the rear ball
56
is riding in the first helical depression
61
A, the path of the rear detent
60
, head piece
30
will be a rotation about the longitudinal axis of the rear detent
60
. The operator can then rotate the head piece
30
so that the rear ball
56
rides out of the first helical depression
61
A. The head piece
30
can then be rotated so that the rear ball
56
passes the centering depression
61
B and ultimately rests in the second helical depression
61
C. This rotation of the head piece
30
allows for symmetrical material shaping of a workpiece
5
in a second axis of rotation (i.e., the longitudinal axis of the rear detent
60
). The second set of depressions
61
D,
61
E,
61
F on the opposite side of the rear detent
60
allows for precise rotation of the headpiece
30
, stage
40
, and the workpiece
5
on another set of paths. Because the rear detent
60
can rotate a full 360° about its axis of rotation, the full exterior face of the rear detent
60
can be utilized for depression paths or detent points
61
. As with the front detent
42
, the helical paths
61
can either symmetrical or assymmetrical with respect to the centering depression paths (i.e.,
61
B,
61
E). Similarly, the angle of the helical depressions (e.g.,
61
A,
61
C,
61
D,
61
F) can either constant or variable. As with the front detent
42
, the rear detent
60
could also have a configuration similar to that in FIG.
12
and
FIG. 13
utilizing detent points
46
.
FIG. 12
depicts another embodiment with a view similar to that of
FIG. 5
(i.e., inboard side view of front detent
42
). In this embodiment the front detent
42
has a plurality of detent points
46
in lieu of depression paths
43
. The detents points
46
are configured so that there are several rows of detents points
46
longitudinally surrounding the exterior of the front detent
42
. Each row of detents points
46
can have a different quantity of detent points
46
.
FIG. 13
depicts essentially the same view as in
FIG. 12
except, in which, the front detent
42
has been “unrolled” for clarity purposes. For example, the first row of detent points
46
A could be three detent points
46
where two of the detent points
46
are equidistant from the center detent point
46
. The next row of detent points
46
B, moving longitudinally down the front detent
42
, has three detent points
46
, whereas the two outer detent points
46
are much closer to the center detent point
46
than in the first row of detent points
46
A. The third row of detent points
46
C moving down the front detent
42
shows five detent points
46
each placed symmetrically about the center detent point
46
. Similarly, the next row of detent points
46
D can have another quantity of detent points
46
spaced about the circumference of the front detent
42
. The front detent
42
thus can have a limitless number of rows of detents points
46
of successive quantities of detent points
46
in each row. The center column of detent points
46
can act as a tracking column for a ball
51
so that the operator can move the ball
51
from row to row via this centering column of detent points
46
. In another embodiment, the spacing of the various detent points
46
around the circumference of the front detent
42
need not be uniform or symmetrical.
FIG. 14
depicts a perspective view of a rear detent
60
in another embodiment of the apparatus
10
. In lieu of the helical depression paths
61
shown in
FIGS. 8 and 11
, a plurality of depressions
61
(e.g.,
61
A,
61
B,
61
C, etc.) in the shape of slots are located on the outer circumference face of the rear detent
60
. The various series of detent depressions slots (i.e.,
61
A,
61
B,
61
C, etc.) can have different quantities of depression slots
61
in the various series surrounding the circumference of the rear detent
60
. Thus, for example if the rear ball
56
is engaged with the first depression
61
A series, there will be a greater quantity of depression slots
61
than if the rear ball
56
is engaged with the second depression
61
B series. The quantity of depression slots
61
surrounding the rear detent
60
determines the quantity of discrete rotational movements that the rear detent
60
, head piece
30
, workpiece platform
45
, and workpiece
5
thereon can make in one full rotation of the rear detent
60
. In addition to a dial
24
A at the end of the rear detent
60
there can also be a ratchet wheel
62
.
An embodiment of the apparatus
10
has an indexable means for rotational positioning of the rear detent
60
and the head piece
30
, attached thereto. The indexable means allows for known, precise discrete movement of the position apparatus
10
. As
FIG. 15
shows, the indexable means in this embodiment is a pawl and ratchet wheel system. A plunger mechanism
65
which utilizes a pawl
68
which is operatively attached to the ratchet wheel
62
. At one end of the plunger mechanism
65
is a thumbpad
69
with spring
66
and cable
65
attached thereto. The pawl
68
is attached to the opposite end of the cable
65
. Thus, the operator can press the thumbpad
69
which causes the pawl
68
to forward the ratchet wheel
62
. Depending on which of the series of depression slots
61
is engaged by the rear ball
56
determines how much the rear detent
60
rotationally advances per each pressing of the thumbpad
69
.
FIGS. 16-18
depicts various views of another embodiment of the apparatus
10
. In this embodiment the workpiece
5
, which might be a gemstone requiring cutting, grinding, or polishing is connected to a dop
32
. The dop
32
, in turn, has a rack (not shown) on which an extension of the dial
24
B acts as a pinion to engage with the rack on the dop
32
so that the dop
32
and attached rear detent
60
can together move laterally, as shown by directional arrow “C” in FIG.
17
. This lateral movement allows the rear ball
56
to engage in the various series of depression slots
61
. As mentioned above, depending on which series of depression slots
61
the rear ball
56
is engaged with, determines the amount of rotation of the workpiece
5
per each pressing of the thumbpad
69
. The use of the dial
24
A or the plunger mechanism
65
with the pawl
68
and ratchet wheel
62
allow the sequential controlled rotation of the dop
32
and the workpiece
5
attached thereto, as shown by directional arrow “D” in FIG.
17
.
FIG. 19
depicts a top perspective view of the front portion of another embodiment of the apparatus
10
according to the present invention. A portion of the head piece
30
is shown. The front ball detent
50
is shown which is operationally attached to the front detent
42
. In lieu of clamps
41
attached to the workpiece platform
45
as in some of the previously mentioned embodiments, a series of parts is attached to the workpiece platform
45
. These series of parts provide additional degrees of freedom to the apparatus
10
. Directional arrows “E” and “I” indicate the rotation to the front detent
42
and head piece
30
respectively. These rotations are provided by rotation of dials
24
or rotational plunger
65
, as discussed above. In this embodiment a gemstone
5
is held by a dop
32
. The dop
32
is connected to a housing which as a plurality of dials
24
. A plunger mechanism
65
is attached to the housing. As mentioned in previous embodiments, depending on which depression slot
61
is engaged, pressing of the plunger mechanism
65
causes discrete rotation of the dop
32
, and the workpiece
5
thereon, as indicated by rotational arrow “F”. The housing, with the dop
32
and workpiece
5
thereon can additionally be placed on two rotation gauges which allow for two additional degrees of freedom. The rotation of these two gauges is shown by rotational arrows “G” and “H”. Although not depicted in
FIG. 19
, the apparatus
10
may be further attached to two slides
22
,
82
which, similar to previously mentioned embodiments (See e.g., FIGS.
1
-
4
), allow for movement in the “X” and “Y” directions, as indicated by directional arrows “J” and “K”. Thus, this embodiment will allow for at least four degrees of freedom. Shown in the figure are seven degrees of freedom. Additional degrees of freedom can be provided for in the apparatus
10
.
Another embodiment of the apparatus
10
according to the present invention can be used for grinding of various materials. In this embodiment (not shown), the main mount
20
is attached to a plurality of slides
22
. The first slide
22
allows sliding movement in one direction. The first slide
22
is similarly attached to a second slide
22
thereby allowing sliding movement of the apparatus
10
in a second direction. The two slides could be normal to each other, thus allowing full movement in a “X-Y” coordinate system. The apparatus
10
could similarly be attached to rotation means, thereby allowing rotation of the stage
40
and workpiece
5
about any of the three principal axis, “X”, “Y”, and “Z”. The slides
22
are further attached to a base. The base has a motor means which, through a pulley, can operate a series of material shaping devices (e.g., grinding wheels, buffing wheels, etc.). Thus, in this embodiment, various tools that may require sharpening can be held by the clamps
41
on the workpiece platform
45
for precise positioning and sharpening in any position.
In operation, the apparatus
10
can provide uniform, precise, and symmetrical shaping of the workpiece
5
. For example a set of cuticle cutters can be the workpiece
5
that is placed on the workpiece platform
45
. The workpiece
5
is fixed on the workpiece platform
45
via a clamp
41
. The cuticle cutter
5
can be set open symmetrically about the front detent
42
by placing a standard hexagonal nut on the workpiece platform
45
between the cuticle cutter handles and the outboard side of the front detent
42
(See FIG.
2
). By using the series of slides
22
the workpiece
5
can be moved so as to be adjacent to one of the plurality of grinding wheels. The user can rotate the dial
24
A thereby causing the stage
40
, front detent
42
, workpiece platform
45
, and the cuticle cutters
5
thereon to rotate so that one of the cuticle cutters' blade edges is parallel to one of the grinding wheels. During the grinding of this first edge on the first blade of the cuticle cutter
5
, the front ball
51
will be residing in the path of one of the two helical depression paths
43
A,
43
C on the front detent
42
due to the angle of the cuticle cutter blade. When the operator has completed grinding the first edge on the first blade of the cuticle cutter
5
, the operator can move the main mount
20
on the series of slides
22
so that the cuticle cutter is temporarily distanced from the grinding wheels. The operator can take hold of, and rotate the stage
40
so that the front ball
51
overcomes the first helical detent path
45
A,
45
C in which the front ball
51
resides and then rotate the stage
40
sufficiently so that the front ball
51
eventually resides in the second helical detent path
45
C,
45
A. This step, results in the stage
40
, front detent
42
, workpiece platform
45
, and workpiece
5
thereon to rotate about an longitudinal axis of rotation so that the second position of the workpiece
5
is exactly symmetrical about the centering detent path
43
B with the first position of the workpiece
5
.
Alternative embodiments allow for the shaping of various materials in addition to sharpening tools. In additional to a work piece platform
45
and clamp
41
embodiment as aforementioned, other material holding systems can be employed. These include a dop or collet to facet gem stones or to grinding lenses and the like.
Further features in some embodiments include an indicator (not shown), which can either be visual or aural. The indicator displays the detent location of the apparatus
10
. In the case of the visual indicator, the indicator could be a digital readout, or an optical window, or other device. The operator is able to determine, for example, the particular facet on the gemstone
5
that is being shaped, cut, or polished. Further, the operator can determine how many total facets are being shaped (i.e., cut, ground, polished, etc.) from the indicator. This helps the operator, in particular, on very complicated shaping projects to avoid losing track of where in the project the operator currently is using the apparatus
10
. For example, if the operator elected to cut a 7-sided gemstone
5
, after installing the gemstone
5
onto the dop
32
, the operator could adjust laterally the dop
32
, via the rack and pinion means. Then the rear detent
60
is adjusted to the desired row of detent slots
61
that has 7 points surrounding the detent
60
. The readout would then read “7-sided” or “7” or “1 of 7” or “{fraction (1/7)}” or similar notation. Upon completing the cutting or faceting of the first face of the gemstone
5
, the operator then either operates the plunger mechanism
65
or rotates a hand dial
24
A one “click” on the ball
56
and rear detent
60
system. The rear detent
60
, dop
32
, and gemstone
5
, attached thereto, would then rotate, in this example, an additional one seventh of the circumference of the dop
32
and gemstone
5
. The readout would then read “2 of 7” or “{fraction (2/7)}” or similar notation.
Although several embodiments discussed involve a ball and depression type of arrangement, there are other alternative embodiments possible. For example, instead of a male (e.g, ball
51
,
56
) element being located on the various ball detents (e.g.,
50
,
55
) and a female (e.g., depression
43
,
61
) element being located on the various detents (
42
,
60
), the arrangement can be reversed. For example, instead of a ball (
51
,
56
) being on the ball detent (e.g.,
50
,
55
), the ball detent
50
,
55
could have a female-type follower. Similarly, instead of a depression (
43
,
61
) being on a detent (e.g.,
42
,
60
), the detent
42
,
60
could have a male-type guide. Thus, the detent
42
,
60
may have a guide and the ball detent
50
,
55
may have a follower. The relative position of the follower with respect to the guide, in part, determines the positioning of the various sections of the apparatus
10
. The guide can be a depression
43
,
61
. All an alternative way to describe this embodiment is that the guide also, instead of being an absence of material in the case of a depression
43
,
61
, can be an addition of material (i.e., a male type guide) on the surface of the detent
42
,
60
. Similarly, the follower, instead of being an addition of material in the case of a ball
51
,
56
, can be an absence of material (i.e., a female type follower) on the surface of the ball detent
50
,
55
. The guide is operatively attached to the follower.
Another embodiment of the apparatus
10
allows for the guides or depressions to reside on a first detent piece. This first detent piece can be square, rectangular, or other shape. This first detent piece resides in a slide, or some sort. In this embodiment this first detent piece is moved (e.g., rotated, laterally moved, etc.) by the operator's actions. The operator's actions could be rotating a dial, operating a motor, etc. For example, this first detent piece could be slid. A tracking follower (e.g., ball, pin, etc.) can be attached to a second piece in which the workpiece
5
is operatively attached. The tracking follower is operatively attached to the guides (i.e., depression, detent, etc.). Thus, when the operator slides the first detent piece, by virtue of the follower on the second piece being operatively attached to the guide(s) on the first piece, will allow for the second piece, and workpiece
5
thereon, to move in an accurate predetermined path.
Another embodiment of the apparatus
10
uses other material handling devices to handle the workpiece
5
. Aside from a workpiece platform
45
and plurality of clamps
41
or a dop
32
, a drill, a collet, a stage, a clamping means, or other holding means can be utilized to handle the workpiece
5
. The clamping means can be a vise, clamp
41
, or similar device.
Another embodiment is a gemstone dop
32
transfer station (not sown) is made possible for the copying of facets of an existing gemstone
5
on to another gemstone
5
. By mating two adjacent apparatuses
10
each using dops
32
, with the plunger mechanism
65
, along with a system of lockscrews, the facets of one gemstone
5
can be copied to a second gemstone
5
. Each apparatus
10
could typically be both mated to the first gemstone
5
via their respective dops
32
. A second gemstone
5
would be attached to one of the apparatuses
10
. Thus, two gemstones
5
can be made identical via this system of apparatuses
10
.
While this invention has been described in conjunction with the specific embodiments outlined above, it is evident that many alternatives, modifications and variations will be apparent to those skilled in the art. Accordingly, the embodiments of the invention as set forth above are intended to be illustrative, not limiting. Various changes may be made without departing from the spirit and scope of the invention as defined in the following claims.
Claims
- 1. An Apparatus for positioning a workpiece comprising:a rack, wherein said rack is configured for translational movement: a ball of a first ball-detent system, wherein said ball is attached to said rack; a stage, wherein said stage is configured for rotational movement; at least one detent groove of said first ball-detent system, wherein said at least one detent groove is attached to said stage; and wherein translational movement of said rack caused by rotation of a pinion upon said rack causes rotational movement of said stage via a cooperation of said ball moving within said at least one detent groove.
- 2. An apparatus as in claim 1, wherein the at least one detent is a plurality of detents.
- 3. An apparatus as in claim 2, wherein the plurality of detents are symmetrically located about a line parallel to an axis of rotation of said stage.
- 4. An apparatus as in claim 3, wherein the plurality of symmetrically located detents are arranged in a plurality of rows in an axial direction of said stage.
- 5. An apparatus as in claim 2, further including an indexable means for indexing of the rotational movement of said stage.
- 6. An apparatus as in claim 5, wherein said stage includes at least one tool selected from the group consisting of a dop, a collet, a drill, and a holding means.
- 7. An apparatus as in claim 5, wherein the indexable means is a pawl and ratchet wheel system.
- 8. An apparatus as in claim 5, wherein the indexable means further includes an indicator which indicates a detent location.
- 9. An apparatus as in claim 8, wherein the indicator is a visual indicator.
- 10. An apparatus as in claim 1, wherein the at least one detent is selected from the group consisting of a groove, a channel, a dimple, a slot, and a hole.
- 11. An apparatus as in claim 1, wherein the at least one detent is helical about an axis of rotation of said stage.
- 12. An apparatus as in claim 11, wherein the at least one detent further includes a plurality of detents that are helical about the axis of rotation of said stage.
- 13. An apparatus as in claim 12, further comprising:a non-helical detent located between said plurality of helical detents, further configured for cooperation with said ball.
- 14. An apparatus as in claim 13, wherein said plurality of helical detents are symmetrical about said non-helical detent.
- 15. An apparatus as in claim 12, wherein a slope of at least one of said plurality of helical detents is non-constant.
- 16. An apparatus as in claim 12, further comprising a centering detent on said stage, wherein said centering detent is non-helical and parallel to the axis of rotation of said stage.
- 17. An apparatus as in claim 16, wherein said centering detent is between said plurality of detents.
- 18. An apparatus as in claim 17, wherein said plurality of helical detents are symmetrical about said centering detent.
- 19. An apparatus as in claim 18, wherein said plurality of helical detents include a first detent and a second detent, further wherein said plurality of helical detents and said centering detent are configured so that said stage rotates so that said at least one ball escapes said first helical detent and reenters said second helical detent, wherein said rotation thereby causes said stage to rotate symmetrically about said centering detent.
- 20. An apparatus as in claim 1, wherein an axis of translation of said rack is parallel with an axis of rotation of said stage.
- 21. An apparatus as in claim 1, wherein said stage further includes at least one tool selected from the group consisting of a dop, a collet, and a drill.
- 22. An apparatus as in claim 1, wherein said stage further includes a clamping means.
- 23. An apparatus as in claim 1, further including a second ball-detent system, including a ball that cooperates with at least one detent, wherein a translational movement of said ball causes a second rotational movement of said stage, wherein said second rotational movement is different that said rotational movement caused by said first ball-detent system.
- 24. An apparatus as in claim 23, wherein an axis of rotation of the stage caused by the second ball-detent system is not collinear with an axis of rotation of the stage caused by the first ball-detent system.
- 25. An apparatus as in claim 23, wherein said translational movement of said ball of said second ball-detent system is caused by a translation of a second rack.
- 26. An apparatus as in claim 23, wherein said at least detent of said second ball-detent system include helical detents.
- 27. An apparatus as in claim 26, wherein said helical detents of said second bell-detent system are configured so that said stage rotates so that said ball of said second ball-detent system escapes a first helical detent of said second ball-detent system and reenters a second helical detent of said second bail-detent system.
- 28. An apparatus as in claim 1, further including a first support means slidingly attached to the apparatus in a first direction; anda second support means slidingly attached to the first support means in a second direction.
- 29. An apparatus as in claim 28, wherein the second direction is normal to the first direction.
- 30. An apparatus as in claim 1, further comprising:a material shaping device for engagement with the workpiece; and further wherein said first ball-detent system is configured so that said stage rotates around a first axis either via said ball moving within said at least one detent groove or via rotating said stage while said ball is not within said at least one detent groove.
- 31. An apparatus as in claim 30, further comprising a second ball-detent system that includes a second ball and at least one detent groove, said system configured so that a translational movement of said second ball causes a rotational movement of said stage around a second axis, said second ball-detent system is further configured so that said rotates around said second axis either via said second ball moving within said at least one detent groove or via rotating said stage while said second ball is not within said at least one detent groove of said second ball-detent system.
- 32. An apparatus as in claim 1, further comprising a material shaping device for engagement with the workpiece wherein the material shaping device is selected from the group consisting of a gem cutter, a grinding wheel, and a lens grinder.
- 33. An apparatus as in claim 1, wherein said stage includes a circular cylindrical section.
- 34. An apparatus as in claim 1, wherein said rack includes a circular cylindrical section.
US Referenced Citations (20)