Material positioning and shaping system apparatus

Information

  • Patent Grant
  • 6821193
  • Patent Number
    6,821,193
  • Date Filed
    Wednesday, March 27, 2002
    22 years ago
  • Date Issued
    Tuesday, November 23, 2004
    19 years ago
  • Inventors
  • Examiners
    • Shakeri; Hadi
    Agents
    • Schmeiser, Olsen & Watts
Abstract
An apparatus, system, and method thereof for material positioning and shaping. The apparatus includes a two-section positioning system which includes a guide and follower thereon for positioning along a path.
Description




FIELD OF INVENTION




The present invention relates to generally a material shaping and positioning apparatus, material positioning and shaping system, and method, for use in shaping of materials such as for cutting gems, grinding or sharpening tools, and grinding lenses.




BACKGROUND OF INVENTION




Currently, when a workpiece (e.g., a lens, a scissors, a gem, a cuticle cutter, etc.) is positioned precisely for material shaping (e.g., sharpening, faceting, cutting, grinding, making, manufacturing, etc.) it is inaccurate and slow to both precisely position the workpiece in a general manner for work thereon, and to then precisely move and position the material workpiece symmetrically about various axes of rotation for further material shaping. Additionally, precise shaping of materials, such as gem faceting or the copying of gem facets from an existing gem to a new gem, is currently tedious and not readily possible when attempting to facet a gem with an odd number of faces.




Accordingly, there is a need for an improved device, system, and method of positioning and shaping of materials.




SUMMARY OF INVENTION




The present invention provides an apparatus, positioning system and method for positioning and shaping materials. One can position and shape materials using the invention for activities such as cutting gems, grinding or sharpening tools, and grinding lenses.




A first general aspect of the invention provides an apparatus comprising:




a positioning head for a material forming device, said positioning head having a first section and a second section, wherein at least one of said first section and said second section includes at least one depression for rotatable positioning along a path.




A second general aspect of the invention provides an apparatus comprising:




a material forming device;




a positioning head, operatively positioned with respect to said material forming device, said positioning head having a first section and a second section, wherein at least one of said first section and said second section includes at least one depression for rotatable positioning along a path.




A third general aspect of the invention provides an apparatus comprising:




a first section, including a guide; and




a second section, including a follower, wherein said follower is operatively connected to said guide, and wherein the position of said second section, relative to said first section, is dependent upon the position of said follower relative to said guide.




A fourth general aspect of the invention provides an apparatus comprising:




a material shaping device; and




a positioning system operatively attached to said material shaping device, said positioning system comprising a first section, including a guide, and a second section, including a follower, wherein said follower is operatively connected to said guide, and wherein the position of said second section, relative to said first section, is dependent upon the position of said follower relative to said guide, further wherein said positioning system has at least four degrees of freedom.




A fifth general aspect of the invention provides a method comprising:




providing a positioning head having a first section and a second section;




rotating at least one of the first section and second section with respect to each other along a path, wherein said path includes a depression.




The foregoing and other features of the invention will be apparent from the following more particular description of various embodiments of the invention.











BRIEF DESCRIPTION OF DRAWINGS




Some of the embodiments of this invention will be described in detail, with reference to the following figures, wherein like designations denote like members, wherein:





FIG. 1

depicts a front view of a material positioning and shaping apparatus, in accordance with the present invention;





FIG. 2

depicts a top view of a material positioning and shaping apparatus, in accordance with the present invention;





FIG. 3

depicts a front end view of a material positioning and shaping apparatus, in accordance with the present invention;





FIG. 4

depicts a rear end view of a material positioning and shaping apparatus, in accordance with the present invention;





FIG. 5

depicts a side view of a front detent of a material positioning and shaping apparatus, in accordance with the present invention;





FIG. 6

depicts a sectional view of a portion of a material positioning and shaping apparatus, in accordance with the present invention;





FIG. 7

depicts a top view of a portion of a material positioning and shaping apparatus, in accordance with the present invention;





FIG. 8

depicts a top sectional view of a main mount portion of a material positioning and shaping apparatus, in accordance with the present invention;





FIG. 9

depicts a side sectional view of a main mount portion of a material positioning and shaping apparatus, in accordance with the present invention;





FIG. 10

depicts a rear sectional view of a main mount portion of a material positioning and shaping apparatus, in accordance with the present invention;





FIG. 11

depicts a side view of a rear detent of a material positioning and shaping apparatus, in accordance with the present invention;





FIG. 12

depicts a side view of a front detent of a material positioning and shaping apparatus, in accordance with the present invention;





FIG. 13

depicts a side view of a “unrolled” front detent pattern of a material positioning and shaping apparatus, in accordance with the present invention;





FIG. 14

depicts of a perspective view of an alternative embodiment of a rear detent of a material positioning and shaping apparatus, in accordance with the present invention;





FIG. 15

depicts a rear sectional view of an alternative embodiment of a material positioning and shaping apparatus, in accordance with the present invention;





FIG. 16

depicts a top view of an alternative embodiment of a material positioning and shaping apparatus, in accordance with the present invention;





FIG. 17

depicts a front view of an alternative embodiment of a material positioning and shaping apparatus, in accordance with the present invention;





FIG. 18

depicts an end view of an alternative embodiment of a material positioning and shaping apparatus, in accordance with the present invention; and





FIG. 19

depicts a front perspective view of a portion of an alternative embodiment of a material positioning and shaping apparatus, in accordance with the present invention.











DETAILED DESCRIPTION OF THE INVENTION




Although certain embodiments of the present invention will be shown and described in detail, it should be understood that various changes and modifications may be made without departing from the scope of the appended claims. The scope of the present invention will in no way be limited to the number of constituting components, the materials thereof, the shapes thereof, the relative arrangement thereof, etc., and are disclosed simply as an example of an embodiment. Although the drawings are intended to illustrate the present invention, the drawings are not necessarily drawn to scale.





FIG. 1

shows a front view of a material positioning and shaping apparatus, in accordance with the present invention. The apparatus is generally designated


10


. The apparatus


10


employs a positioning system which allows the apparatus


10


to position and shape a workpiece


5


(not shown). Part of the apparatus


10


can include a material shaping device. A material shaping device is a device that either adds, deletes, or some combination thereof, to the original material resulting in a change in the original material. Examples of the material shaping device include a gem cutter, a grinding wheel, a lens grinder, etc. The apparatus


10


may have a positioning head attached to a base, of some sort. The positioning system may be made up of at least two sections, in this embodiment a head piece


30


and a stage


40


. An embodiment shown in

FIG. 1

is made up of a main mount


20


which has a head piece


30


rotatably attached thereto. Rotatably attached to the headpiece


30


is the stage


40


. Typically the workpiece


5


, be it a gem, scissors, lens, or other material that may require shaping is placed on the apparatus


10


. The workpiece


5


is held in place on the workpiece platform


45


of the stage


40


. The workpiece


5


can be held in place by a plurality of clamps


41


. There is a plurality of dials


24


(i.e.,


24


A,


24


B) which activate various pinions (not shown). The pinions, in turn, communicate with various ball detents which, in turn, communicate with various depressions. Thus, the ball i the ball-detent system of the invention is a type of movement means for causing rotational positioning of the positioning head. The movement of the various ball detents, likewise, cause movement in both the various depressions, and with the various pieces on which the depressions reside on, or are connected to. Thus, the positioning head can rotate, or move, along a path due to the depressions on part of the positioning head. For example, the front ball


51


of the front ball detent


50


rides in various depressions


43


. The depressions


43


are on the front detent


42


, which is part of the stage


40


. Upon movement of the front ball


51


, the stage


40


rotates and the workpiece


5


attached thereon. The stage


40


rotates about a pin


44


that extends from the top of the main mount


30


through the axial center of the front detent


42


through to the bottom portion of the main mount


30


. The main mount


20


can either be moveably, slidably, rotatably attached, or fixed to additional support means. In the embodiment shown, the main mount


20


is attached to a slide


22


, with two adjustable slide stops


23


located at either end of the slide


22


. The slide


22


is further attached to a second slide


82


, with corresponding adjustable slide stops


83


. In the embodiment shown, the first slide


22


is normal to the second slide


82


. Alternatively the main mount


20


can be fixed to a base (not shown) or to additional slides and other support systems. As the following will show, the plurality of precise ball and detent systems on the apparatus


10


will allow both precise general positioning of a workpiece


5


and for the precise symmetrical positioning of the workpiece


5


about various axes of rotation on th apparatus


10


.




As shown in

FIG. 2

, a top view of the apparatus


10


according to the present invention, the stage


40


has a workpiece platform


45


on which various workpieces


5


(shown in phantom) are placed for shaping, sharpening, grinding, etc. Typically, the workpiece


5


can be held in place on the workpiece platform


45


of the stage


40


, via a clamp


41


. There may be a plurality of clamps


41


thereby allowing positioning of the workpiece


5


in multiple directions. As shown in

FIG. 2

a cuticle cutter can be the workpiece


5


. As the two phantom views of the cuticle cutter


5


show, the cuticle cutter


5


can be placed partially open and held via the top clamp


41


. The cuticle cutter


5


can also be placed on its side and held in place via the side clamp


41


. The placement can depend on which edge of the cuticle cutter


5


elects to sharpen or grind. On the inboard side of the stage


40


is a front detent


42


(not shown). The front detent


42


which is circular or elliptical in section has a bore through which a threaded pin


44


is inserted to rotatably attach the stage


40


to the trunnions on the head piece


30


, thereby allowing rotation of the front detent


42


about its longitudinal axis while it is held within the head piece


30


. The front ball detent


50


has a front ball


51


, or other tracking means, residing thereon. The front ball


51


is spring-biased so as to assert pressure against the front detent


42


. The front ball


51


will ride or track in various depressions


43


residing on the exterior of the front detent


42


. The front ball detent


50


is located within a bore in the head piece


30


. Although the cross section of the front ball detent


50


is shown as circular, virtually any cross sectional shape may be employed. A section of the front ball detent


50


can be omitted to provide a substantially flat surface that acts as a rack


52


. The surface of the rack


52


is knurled to provide improved purchase for the operatively attached front pinion


53


.





FIG. 3

depicts a front end view of a material positioning and shaping apparatus


10


, in accordance with the present invention. The rear ball detent


55


can been seen beyond the workpiece platform


45


and clamp


41


. The rear ball detent


55


is moved by rotation of dial


24


B.





FIG. 4

depicts a rear end view of a material positioning and shaping apparatus


10


, in accordance with the present invention. Both dials


24


A,


24


B rotate pinions (not shown). Rotation of dial


24


A rotates a pinion, which ultimately causes rotation of the stage


40


and workpiece


5


thereon. Rotation of dial


24


B rotates a pinion, which ultimately causes rotation of the head piece


30


.





FIG. 5

, a side view of the stage


40


taken from the ‘in-board’ side of the stage, shows one configuration of the depressions


43


on the front detent


42


. There may be a plurality of depressions


43


(e.g.,


43


A,


43


B,


43


C). As shown, a center depression


43


B is offset and parallel to the axis of rotation of the front detent


42


. Symmetrical to the center depression


43


B are two helical depressions


43


A,


43


C. The helical depressions


43


A,


43


C are helical about the axis of rotation of the front detent


42


. The depressions


43


can be of a plurality of lengths (e.g., long lines, short slots, dimples, holes, etc.) and patterns (e.g., helical, straight, jagged, etc.). In cross section, the depressions


43


can be a channel, a groove, semi-circular, individual dimples, or other configuration. The patterns and length of the depressions


43


determine the path along which portions of the apparatus


10


will be rotatably positioned. Similarly, there may be a plurality of depressions


43


at various angles about the center depression


43


B. Further, the depressions


43


can be either symmetrical or assymetrical about the center depression


43


B. The depressions


43


can have either a constant or variable slope. Ultimately, the configuration of the depression


43


may dictate the path of rotation in which the front detent


42


, the stage


40


, and ultimately the workpiece


5


thereon, takes. Because the work piece platform


45


and front detent


42


are fixed to each other, rotation of the front detent


42


causes similar rotation of the work platform


45


, and vice versa. The stage


40


, work platform


45


, and front detent


42


are typically one fixed unit that rotates in unison.





FIG. 6

depicts a side sectional view of the front portion of the apparatus


10


. Rotation of dial


24


A causes rotation of a front pinion


53


, as indicated by rotational arrow “A”. Rotation of the front pinion


53


can be made by manual or automated means. At the other end of the front pinion


53


is a knurled surface


54


similar to the knurled surface of the rack


52


on the front ball detent


50


. The knurled surface


54


is rotatably attached to the rack


52


of the front ball detent


50


. Thus, rotation of the front pinion


52


results in transverse movement of the front all detent


50


within a bore of the head piece


30


. A spring-biased front ball


51


on the front ball detent


50


rides in the track of various depressions


43


on the front detent


42


. The transverse movement of the front ball detent


50


and front ball


50


, attached thereto, then causes rotational movement in the front detent


42


about the pin


44


.





FIG. 7

depicts a top view of a portion of the apparatus


10


. If the front ball


51


is riding in either of the helical depressions


43


A,


43


C, in lieu of the center depressions


43


B, then the workpiece


5


will be moved off the center axis of symmetry, as shown in directional arrow, “B”. The operator then can take hold of, and rotate the stage


40


so that the front ball


51


overcomes its placement in the first helical depression


43


A,


43


C in which it resides. The operator then rotates the stage


40


so that the front ball


51


passes the center depression


43


B and ultimately rides in the second helical depression,


43


C,


43


A. This rotation of the stage


40


allows for perfectly symmetrical rotation about the center axis of both the stage


40


and workpiece


5


, if originally centered properly on the work platform


45


, as indicated by directional arrow, “B”. This symmetrical movement allows for symmetrical shaping of materials, such as, the precise sharpening of tools or faceting of gems.





FIG. 8

depicts a top sectional view of the rear portion of the apparatus


10


. A central bore of the main mount


20


houses a rear detent


60


and the front pinion


53


. The front pinion


53


is connected to the front ball detent


50


. Similar to the front detent


42


system, the rear detent


60


system utilizes a rear dial


24


B. Rotation of the rear dial


24


B causes the rear pinion


58


to likewise rotate. The end of the rear pinion


58


has a knurled surface


59


(See

FIG. 10

) which engages with a rack


57


of the rear ball detent


55


. Imbedded in the rear ball detent


55


is a spring-biased rear ball


56


. Thus, rotation of the rear dial


24


B and rear pinion


58


results in transverse movement of the rear ball detent


55


and the rear ball


56


, attached thereto. This rear detent


60


allows for at least one additional degree of freedom for the stage


40


. Similarly, the transverse movement of the rear ball detent


55


causes the rear ball


56


to ride in the various depression


61


residing on the exterior of the rear detent


60


.




As

FIG. 11

indicates, the rear detent


60


can have a plurality of depressions


61


, thereon. The shaft of the front pinion


53


acts as a rotation pin for the rear detent


60


. On one side of the rear detent


60


there are three depressions


61


A,


61


B,


61


C. A centering depression


61


B is centered between two helical depressions


61


A,


61


C. The opposite side of the rear detent


60


can have a similar configuration of depressions


61


D,


61


E,


61


F, wherein the centering depressions


61


E is centered between two helical depressions


61


D,


61


F. The rear detent


60


is fixed to the head piece


30


so that rotation of the rear detent


60


results in rotation of the head piece


30


. Depending on which depression


61


the rear ball


56


rides in determines the path of rotation of the rear detent


60


and head piece


30


. For example, if the rear ball


56


is riding in the first helical depression


61


A, the path of the rear detent


60


, head piece


30


will be a rotation about the longitudinal axis of the rear detent


60


. The operator can then rotate the head piece


30


so that the rear ball


56


rides out of the first helical depression


61


A. The head piece


30


can then be rotated so that the rear ball


56


passes the centering depression


61


B and ultimately rests in the second helical depression


61


C. This rotation of the head piece


30


allows for symmetrical material shaping of a workpiece


5


in a second axis of rotation (i.e., the longitudinal axis of the rear detent


60


). The second set of depressions


61


D,


61


E,


61


F on the opposite side of the rear detent


60


allows for precise rotation of the headpiece


30


, stage


40


, and the workpiece


5


on another set of paths. Because the rear detent


60


can rotate a full 360° about its axis of rotation, the full exterior face of the rear detent


60


can be utilized for depression paths or detent points


61


. As with the front detent


42


, the helical paths


61


can either symmetrical or assymmetrical with respect to the centering depression paths (i.e.,


61


B,


61


E). Similarly, the angle of the helical depressions (e.g.,


61


A,


61


C,


61


D,


61


F) can either constant or variable. As with the front detent


42


, the rear detent


60


could also have a configuration similar to that in FIG.


12


and

FIG. 13

utilizing detent points


46


.





FIG. 12

depicts another embodiment with a view similar to that of

FIG. 5

(i.e., inboard side view of front detent


42


). In this embodiment the front detent


42


has a plurality of detent points


46


in lieu of depression paths


43


. The detents points


46


are configured so that there are several rows of detents points


46


longitudinally surrounding the exterior of the front detent


42


. Each row of detents points


46


can have a different quantity of detent points


46


.

FIG. 13

depicts essentially the same view as in

FIG. 12

except, in which, the front detent


42


has been “unrolled” for clarity purposes. For example, the first row of detent points


46


A could be three detent points


46


where two of the detent points


46


are equidistant from the center detent point


46


. The next row of detent points


46


B, moving longitudinally down the front detent


42


, has three detent points


46


, whereas the two outer detent points


46


are much closer to the center detent point


46


than in the first row of detent points


46


A. The third row of detent points


46


C moving down the front detent


42


shows five detent points


46


each placed symmetrically about the center detent point


46


. Similarly, the next row of detent points


46


D can have another quantity of detent points


46


spaced about the circumference of the front detent


42


. The front detent


42


thus can have a limitless number of rows of detents points


46


of successive quantities of detent points


46


in each row. The center column of detent points


46


can act as a tracking column for a ball


51


so that the operator can move the ball


51


from row to row via this centering column of detent points


46


. In another embodiment, the spacing of the various detent points


46


around the circumference of the front detent


42


need not be uniform or symmetrical.





FIG. 14

depicts a perspective view of a rear detent


60


in another embodiment of the apparatus


10


. In lieu of the helical depression paths


61


shown in

FIGS. 8 and 11

, a plurality of depressions


61


(e.g.,


61


A,


61


B,


61


C, etc.) in the shape of slots are located on the outer circumference face of the rear detent


60


. The various series of detent depressions slots (i.e.,


61


A,


61


B,


61


C, etc.) can have different quantities of depression slots


61


in the various series surrounding the circumference of the rear detent


60


. Thus, for example if the rear ball


56


is engaged with the first depression


61


A series, there will be a greater quantity of depression slots


61


than if the rear ball


56


is engaged with the second depression


61


B series. The quantity of depression slots


61


surrounding the rear detent


60


determines the quantity of discrete rotational movements that the rear detent


60


, head piece


30


, workpiece platform


45


, and workpiece


5


thereon can make in one full rotation of the rear detent


60


. In addition to a dial


24


A at the end of the rear detent


60


there can also be a ratchet wheel


62


.




An embodiment of the apparatus


10


has an indexable means for rotational positioning of the rear detent


60


and the head piece


30


, attached thereto. The indexable means allows for known, precise discrete movement of the position apparatus


10


. As

FIG. 15

shows, the indexable means in this embodiment is a pawl and ratchet wheel system. A plunger mechanism


65


which utilizes a pawl


68


which is operatively attached to the ratchet wheel


62


. At one end of the plunger mechanism


65


is a thumbpad


69


with spring


66


and cable


65


attached thereto. The pawl


68


is attached to the opposite end of the cable


65


. Thus, the operator can press the thumbpad


69


which causes the pawl


68


to forward the ratchet wheel


62


. Depending on which of the series of depression slots


61


is engaged by the rear ball


56


determines how much the rear detent


60


rotationally advances per each pressing of the thumbpad


69


.





FIGS. 16-18

depicts various views of another embodiment of the apparatus


10


. In this embodiment the workpiece


5


, which might be a gemstone requiring cutting, grinding, or polishing is connected to a dop


32


. The dop


32


, in turn, has a rack (not shown) on which an extension of the dial


24


B acts as a pinion to engage with the rack on the dop


32


so that the dop


32


and attached rear detent


60


can together move laterally, as shown by directional arrow “C” in FIG.


17


. This lateral movement allows the rear ball


56


to engage in the various series of depression slots


61


. As mentioned above, depending on which series of depression slots


61


the rear ball


56


is engaged with, determines the amount of rotation of the workpiece


5


per each pressing of the thumbpad


69


. The use of the dial


24


A or the plunger mechanism


65


with the pawl


68


and ratchet wheel


62


allow the sequential controlled rotation of the dop


32


and the workpiece


5


attached thereto, as shown by directional arrow “D” in FIG.


17


.





FIG. 19

depicts a top perspective view of the front portion of another embodiment of the apparatus


10


according to the present invention. A portion of the head piece


30


is shown. The front ball detent


50


is shown which is operationally attached to the front detent


42


. In lieu of clamps


41


attached to the workpiece platform


45


as in some of the previously mentioned embodiments, a series of parts is attached to the workpiece platform


45


. These series of parts provide additional degrees of freedom to the apparatus


10


. Directional arrows “E” and “I” indicate the rotation to the front detent


42


and head piece


30


respectively. These rotations are provided by rotation of dials


24


or rotational plunger


65


, as discussed above. In this embodiment a gemstone


5


is held by a dop


32


. The dop


32


is connected to a housing which as a plurality of dials


24


. A plunger mechanism


65


is attached to the housing. As mentioned in previous embodiments, depending on which depression slot


61


is engaged, pressing of the plunger mechanism


65


causes discrete rotation of the dop


32


, and the workpiece


5


thereon, as indicated by rotational arrow “F”. The housing, with the dop


32


and workpiece


5


thereon can additionally be placed on two rotation gauges which allow for two additional degrees of freedom. The rotation of these two gauges is shown by rotational arrows “G” and “H”. Although not depicted in

FIG. 19

, the apparatus


10


may be further attached to two slides


22


,


82


which, similar to previously mentioned embodiments (See e.g., FIGS.


1


-


4


), allow for movement in the “X” and “Y” directions, as indicated by directional arrows “J” and “K”. Thus, this embodiment will allow for at least four degrees of freedom. Shown in the figure are seven degrees of freedom. Additional degrees of freedom can be provided for in the apparatus


10


.




Another embodiment of the apparatus


10


according to the present invention can be used for grinding of various materials. In this embodiment (not shown), the main mount


20


is attached to a plurality of slides


22


. The first slide


22


allows sliding movement in one direction. The first slide


22


is similarly attached to a second slide


22


thereby allowing sliding movement of the apparatus


10


in a second direction. The two slides could be normal to each other, thus allowing full movement in a “X-Y” coordinate system. The apparatus


10


could similarly be attached to rotation means, thereby allowing rotation of the stage


40


and workpiece


5


about any of the three principal axis, “X”, “Y”, and “Z”. The slides


22


are further attached to a base. The base has a motor means which, through a pulley, can operate a series of material shaping devices (e.g., grinding wheels, buffing wheels, etc.). Thus, in this embodiment, various tools that may require sharpening can be held by the clamps


41


on the workpiece platform


45


for precise positioning and sharpening in any position.




In operation, the apparatus


10


can provide uniform, precise, and symmetrical shaping of the workpiece


5


. For example a set of cuticle cutters can be the workpiece


5


that is placed on the workpiece platform


45


. The workpiece


5


is fixed on the workpiece platform


45


via a clamp


41


. The cuticle cutter


5


can be set open symmetrically about the front detent


42


by placing a standard hexagonal nut on the workpiece platform


45


between the cuticle cutter handles and the outboard side of the front detent


42


(See FIG.


2


). By using the series of slides


22


the workpiece


5


can be moved so as to be adjacent to one of the plurality of grinding wheels. The user can rotate the dial


24


A thereby causing the stage


40


, front detent


42


, workpiece platform


45


, and the cuticle cutters


5


thereon to rotate so that one of the cuticle cutters' blade edges is parallel to one of the grinding wheels. During the grinding of this first edge on the first blade of the cuticle cutter


5


, the front ball


51


will be residing in the path of one of the two helical depression paths


43


A,


43


C on the front detent


42


due to the angle of the cuticle cutter blade. When the operator has completed grinding the first edge on the first blade of the cuticle cutter


5


, the operator can move the main mount


20


on the series of slides


22


so that the cuticle cutter is temporarily distanced from the grinding wheels. The operator can take hold of, and rotate the stage


40


so that the front ball


51


overcomes the first helical detent path


45


A,


45


C in which the front ball


51


resides and then rotate the stage


40


sufficiently so that the front ball


51


eventually resides in the second helical detent path


45


C,


45


A. This step, results in the stage


40


, front detent


42


, workpiece platform


45


, and workpiece


5


thereon to rotate about an longitudinal axis of rotation so that the second position of the workpiece


5


is exactly symmetrical about the centering detent path


43


B with the first position of the workpiece


5


.




Alternative embodiments allow for the shaping of various materials in addition to sharpening tools. In additional to a work piece platform


45


and clamp


41


embodiment as aforementioned, other material holding systems can be employed. These include a dop or collet to facet gem stones or to grinding lenses and the like.




Further features in some embodiments include an indicator (not shown), which can either be visual or aural. The indicator displays the detent location of the apparatus


10


. In the case of the visual indicator, the indicator could be a digital readout, or an optical window, or other device. The operator is able to determine, for example, the particular facet on the gemstone


5


that is being shaped, cut, or polished. Further, the operator can determine how many total facets are being shaped (i.e., cut, ground, polished, etc.) from the indicator. This helps the operator, in particular, on very complicated shaping projects to avoid losing track of where in the project the operator currently is using the apparatus


10


. For example, if the operator elected to cut a 7-sided gemstone


5


, after installing the gemstone


5


onto the dop


32


, the operator could adjust laterally the dop


32


, via the rack and pinion means. Then the rear detent


60


is adjusted to the desired row of detent slots


61


that has 7 points surrounding the detent


60


. The readout would then read “7-sided” or “7” or “1 of 7” or “{fraction (1/7)}” or similar notation. Upon completing the cutting or faceting of the first face of the gemstone


5


, the operator then either operates the plunger mechanism


65


or rotates a hand dial


24


A one “click” on the ball


56


and rear detent


60


system. The rear detent


60


, dop


32


, and gemstone


5


, attached thereto, would then rotate, in this example, an additional one seventh of the circumference of the dop


32


and gemstone


5


. The readout would then read “2 of 7” or “{fraction (2/7)}” or similar notation.




Although several embodiments discussed involve a ball and depression type of arrangement, there are other alternative embodiments possible. For example, instead of a male (e.g, ball


51


,


56


) element being located on the various ball detents (e.g.,


50


,


55


) and a female (e.g., depression


43


,


61


) element being located on the various detents (


42


,


60


), the arrangement can be reversed. For example, instead of a ball (


51


,


56


) being on the ball detent (e.g.,


50


,


55


), the ball detent


50


,


55


could have a female-type follower. Similarly, instead of a depression (


43


,


61


) being on a detent (e.g.,


42


,


60


), the detent


42


,


60


could have a male-type guide. Thus, the detent


42


,


60


may have a guide and the ball detent


50


,


55


may have a follower. The relative position of the follower with respect to the guide, in part, determines the positioning of the various sections of the apparatus


10


. The guide can be a depression


43


,


61


. All an alternative way to describe this embodiment is that the guide also, instead of being an absence of material in the case of a depression


43


,


61


, can be an addition of material (i.e., a male type guide) on the surface of the detent


42


,


60


. Similarly, the follower, instead of being an addition of material in the case of a ball


51


,


56


, can be an absence of material (i.e., a female type follower) on the surface of the ball detent


50


,


55


. The guide is operatively attached to the follower.




Another embodiment of the apparatus


10


allows for the guides or depressions to reside on a first detent piece. This first detent piece can be square, rectangular, or other shape. This first detent piece resides in a slide, or some sort. In this embodiment this first detent piece is moved (e.g., rotated, laterally moved, etc.) by the operator's actions. The operator's actions could be rotating a dial, operating a motor, etc. For example, this first detent piece could be slid. A tracking follower (e.g., ball, pin, etc.) can be attached to a second piece in which the workpiece


5


is operatively attached. The tracking follower is operatively attached to the guides (i.e., depression, detent, etc.). Thus, when the operator slides the first detent piece, by virtue of the follower on the second piece being operatively attached to the guide(s) on the first piece, will allow for the second piece, and workpiece


5


thereon, to move in an accurate predetermined path.




Another embodiment of the apparatus


10


uses other material handling devices to handle the workpiece


5


. Aside from a workpiece platform


45


and plurality of clamps


41


or a dop


32


, a drill, a collet, a stage, a clamping means, or other holding means can be utilized to handle the workpiece


5


. The clamping means can be a vise, clamp


41


, or similar device.




Another embodiment is a gemstone dop


32


transfer station (not sown) is made possible for the copying of facets of an existing gemstone


5


on to another gemstone


5


. By mating two adjacent apparatuses


10


each using dops


32


, with the plunger mechanism


65


, along with a system of lockscrews, the facets of one gemstone


5


can be copied to a second gemstone


5


. Each apparatus


10


could typically be both mated to the first gemstone


5


via their respective dops


32


. A second gemstone


5


would be attached to one of the apparatuses


10


. Thus, two gemstones


5


can be made identical via this system of apparatuses


10


.




While this invention has been described in conjunction with the specific embodiments outlined above, it is evident that many alternatives, modifications and variations will be apparent to those skilled in the art. Accordingly, the embodiments of the invention as set forth above are intended to be illustrative, not limiting. Various changes may be made without departing from the spirit and scope of the invention as defined in the following claims.



Claims
  • 1. An Apparatus for positioning a workpiece comprising:a rack, wherein said rack is configured for translational movement: a ball of a first ball-detent system, wherein said ball is attached to said rack; a stage, wherein said stage is configured for rotational movement; at least one detent groove of said first ball-detent system, wherein said at least one detent groove is attached to said stage; and wherein translational movement of said rack caused by rotation of a pinion upon said rack causes rotational movement of said stage via a cooperation of said ball moving within said at least one detent groove.
  • 2. An apparatus as in claim 1, wherein the at least one detent is a plurality of detents.
  • 3. An apparatus as in claim 2, wherein the plurality of detents are symmetrically located about a line parallel to an axis of rotation of said stage.
  • 4. An apparatus as in claim 3, wherein the plurality of symmetrically located detents are arranged in a plurality of rows in an axial direction of said stage.
  • 5. An apparatus as in claim 2, further including an indexable means for indexing of the rotational movement of said stage.
  • 6. An apparatus as in claim 5, wherein said stage includes at least one tool selected from the group consisting of a dop, a collet, a drill, and a holding means.
  • 7. An apparatus as in claim 5, wherein the indexable means is a pawl and ratchet wheel system.
  • 8. An apparatus as in claim 5, wherein the indexable means further includes an indicator which indicates a detent location.
  • 9. An apparatus as in claim 8, wherein the indicator is a visual indicator.
  • 10. An apparatus as in claim 1, wherein the at least one detent is selected from the group consisting of a groove, a channel, a dimple, a slot, and a hole.
  • 11. An apparatus as in claim 1, wherein the at least one detent is helical about an axis of rotation of said stage.
  • 12. An apparatus as in claim 11, wherein the at least one detent further includes a plurality of detents that are helical about the axis of rotation of said stage.
  • 13. An apparatus as in claim 12, further comprising:a non-helical detent located between said plurality of helical detents, further configured for cooperation with said ball.
  • 14. An apparatus as in claim 13, wherein said plurality of helical detents are symmetrical about said non-helical detent.
  • 15. An apparatus as in claim 12, wherein a slope of at least one of said plurality of helical detents is non-constant.
  • 16. An apparatus as in claim 12, further comprising a centering detent on said stage, wherein said centering detent is non-helical and parallel to the axis of rotation of said stage.
  • 17. An apparatus as in claim 16, wherein said centering detent is between said plurality of detents.
  • 18. An apparatus as in claim 17, wherein said plurality of helical detents are symmetrical about said centering detent.
  • 19. An apparatus as in claim 18, wherein said plurality of helical detents include a first detent and a second detent, further wherein said plurality of helical detents and said centering detent are configured so that said stage rotates so that said at least one ball escapes said first helical detent and reenters said second helical detent, wherein said rotation thereby causes said stage to rotate symmetrically about said centering detent.
  • 20. An apparatus as in claim 1, wherein an axis of translation of said rack is parallel with an axis of rotation of said stage.
  • 21. An apparatus as in claim 1, wherein said stage further includes at least one tool selected from the group consisting of a dop, a collet, and a drill.
  • 22. An apparatus as in claim 1, wherein said stage further includes a clamping means.
  • 23. An apparatus as in claim 1, further including a second ball-detent system, including a ball that cooperates with at least one detent, wherein a translational movement of said ball causes a second rotational movement of said stage, wherein said second rotational movement is different that said rotational movement caused by said first ball-detent system.
  • 24. An apparatus as in claim 23, wherein an axis of rotation of the stage caused by the second ball-detent system is not collinear with an axis of rotation of the stage caused by the first ball-detent system.
  • 25. An apparatus as in claim 23, wherein said translational movement of said ball of said second ball-detent system is caused by a translation of a second rack.
  • 26. An apparatus as in claim 23, wherein said at least detent of said second ball-detent system include helical detents.
  • 27. An apparatus as in claim 26, wherein said helical detents of said second bell-detent system are configured so that said stage rotates so that said ball of said second ball-detent system escapes a first helical detent of said second ball-detent system and reenters a second helical detent of said second bail-detent system.
  • 28. An apparatus as in claim 1, further including a first support means slidingly attached to the apparatus in a first direction; anda second support means slidingly attached to the first support means in a second direction.
  • 29. An apparatus as in claim 28, wherein the second direction is normal to the first direction.
  • 30. An apparatus as in claim 1, further comprising:a material shaping device for engagement with the workpiece; and further wherein said first ball-detent system is configured so that said stage rotates around a first axis either via said ball moving within said at least one detent groove or via rotating said stage while said ball is not within said at least one detent groove.
  • 31. An apparatus as in claim 30, further comprising a second ball-detent system that includes a second ball and at least one detent groove, said system configured so that a translational movement of said second ball causes a rotational movement of said stage around a second axis, said second ball-detent system is further configured so that said rotates around said second axis either via said second ball moving within said at least one detent groove or via rotating said stage while said second ball is not within said at least one detent groove of said second ball-detent system.
  • 32. An apparatus as in claim 1, further comprising a material shaping device for engagement with the workpiece wherein the material shaping device is selected from the group consisting of a gem cutter, a grinding wheel, and a lens grinder.
  • 33. An apparatus as in claim 1, wherein said stage includes a circular cylindrical section.
  • 34. An apparatus as in claim 1, wherein said rack includes a circular cylindrical section.
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Number Name Date Kind
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3811230 Beck May 1974 A
3818641 Long Jun 1974 A
3863402 Price Feb 1975 A
3881888 Schwab May 1975 A
4050198 Hales et al. Sep 1977 A
4157635 Ward Jun 1979 A
4259814 Glaser et al. Apr 1981 A
4263753 Imahashi Apr 1981 A
4363193 Herzig Dec 1982 A
4602531 Korhonen Jul 1986 A
4789146 Kuei Dec 1988 A
4841678 Thomas Jun 1989 A
5058324 Snellen, deceased Oct 1991 A
5097634 Hulme Mar 1992 A
5480343 Pedersen et al. Jan 1996 A
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