The present invention relates to a measuring apparatus and a measuring method.
As a distance measuring apparatus for measuring a distance to a target to be measured with a high accuracy, a distance measuring apparatus using a frequency-shifted feedback laser (FSF laser) light source has been known for example, as described in PTL 1.
In general, in such a distance measuring apparatus using laser light of which the frequency is modulated with respect to time, frequency-modulated light exiting from a laser oscillator is split into reference light and measurement light, a target to be measured is irradiated with the measurement light, and reflection light that is returned by being reflected on the surface of the target to be measured (also referred to as a target surface to be measured) is incident on a light detection unit. On the other hand, the reference light is incident on the light detection unit through a path having a predetermined light path length. The light detection unit converts an optical signal into an electric signal. In general, the path of light which exits from the laser oscillator and then reaches the light detection unit as the reflection light by being reflected on a measurement surface of the target to be measured and the path of light which exits from the laser oscillator and then reaches the light detection unit as the reference light have different light path lengths. Accordingly, a time required for light to exit the laser oscillator and then to reach the light detection unit is also different between the reflection light and the reference light.
The frequency of light exiting from the laser oscillator is constantly changed with time at a predetermined frequency modulation velocity, on the basis of a predetermined rule that is grasped in advance by an operator (a triangular wave, a comb-line wave, a sine wave, or the like), and thus, the reflection light and the reference light that are incident on the light detection unit have different frequencies. Accordingly, in the light detection unit, a beat signal having the same frequency as a frequency difference between the reflection light and the reference light is detected by interference between the reflection light and the reference light.
The frequency of the beat signal (a beat frequency) is identical to a change amount of an oscillation frequency of the laser oscillator in a time difference between a time required for the measurement light to exit from the laser oscillator and then to reach the light detection unit as the reflection light and a time for the reference light to exit from the laser oscillator and then to reach the light detection unit. Accordingly, in such a distance measuring apparatus using laser light of which the frequency is modulated with respect to time (preferably, laser light of which the frequency is linearly modulated), a distance to the target to be measured can be measured by converting the beat frequency into a difference in the light path length.
In PTL 2, a velocity measuring apparatus (an optical fiber sensor) is disclosed in which laser light exits from an exiting end surface of an optical fiber along a surface normal direction of a target to be measured, and the velocity of the target to be measured that is moved in a direction separated from the exiting end surface or in a direction approaching the exiting end surface can be measured.
PTL 1: JP-A-2016-80409
PTL 2: JP-A-9-257415
However, it has been found that the distance measuring apparatus described in PTL 1 measures a distance to the target to be measured that remains still, and a distance to the target to be measured that is moved in the in-plane direction or a displacement is not capable of being accurately measured.
In the velocity measuring apparatus described in PTL 2, the velocity of the target to be measured that is moved in the direction separated from the exiting end surface of the optical fiber or in the direction approaching the exiting end surface can be measured, but the velocity of the target to be measured that is moved along the in-plane direction is not capable of being measured.
As a second problem, in order to measure the velocity or the distance of the target to be measured, it may be necessary to grasp an inclination angle of an optical axis of the laser light with respect to the target to be measured. For this reason, it is also desirable to accurately measure the inclination angle of the optical axis of the laser light with respect to the target to be measured.
Therefore, the invention has been made in consideration of the problem as described above, and an object thereof is to provide a measuring apparatus and a measuring method in which a relative moving velocity of a target to be measured or a displacement between the measuring apparatus and the target to be measured (a distance to the target to be measured from the measuring apparatus) can be accurately measured even in a case where the target to be measured is moved.
In addition, the invention has been made in consideration of the second problem as described above, and an object thereof is to provide a measuring method in which an inclination angle of an optical axis of laser light with respect to the target to be measured can be accurately measured.
A measuring apparatus of the invention is a measuring apparatus for measuring at least any one of a separation displacement that is a displacement of a target to be measured that is moved in a predetermined direction and a moving velocity that is a relative velocity in a direction orthogonal to the predetermined direction, the apparatus including: an optical splitter splitting laser light that is modulated with respect to time by a predetermined frequency modulation velocity into reference light and measurement light; one or two or more measuring heads including an irradiation and light receiving surface that irradiates the measurement light and receives reflection light obtained by reflection of the measurement light; a light detection unit outputting a beat signal by light interference between the reflection light and the reference light; and an arithmetic processing unit to which the beat signal is input, in which in the measuring head, an optical axis of the laser light that is irradiated from the irradiation and light receiving surface is disposed to be inclined with respect to the predetermined direction, and the arithmetic processing unit detects a beat frequency based on the beat signal, calculates a frequency difference that is a difference between the beat frequency at the time of measurement and a reference frequency that is a beat frequency in a predetermined reference state, and calculates at least any one of the moving velocity and the separation displacement, on the basis of the frequency difference and an inclination angle of the optical axis of the laser light that is disposed to be inclined.
A measuring method of the invention is a measuring method for measuring at least any one of a separation displacement that is a displacement of a target to be measured that is moved in a predetermined direction and a moving velocity that is a relative velocity in a direction orthogonal to the predetermined direction, the method including: a splitting step of splitting laser light that is modulated with respect to time by a predetermined frequency modulation velocity into reference light and measurement light; an irradiation and light receiving step of irradiating a surface of the target to be measured with the measurement light from an irradiation and light receiving surface and of receiving reflection light obtained by the measurement light that is reflected on the surface of the target to be measured with the irradiation and light receiving surface, by using one or two or more measuring heads in which an optical axis of the laser light that is irradiated from the irradiation and light receiving surface is disposed to be inclined with respect to the predetermined direction; a light detecting step of outputting a beat signal by light interference between the reflection light and the reference light; and an arithmetic processing step of performing arithmetic processing with an arithmetic processing unit by inputting the beat signal into the arithmetic processing unit, in which in the arithmetic processing step, a beat frequency based on the beat signal is detected, a frequency difference that is a difference between the beat frequency at the time of measurement and a reference frequency that is a beat frequency in a predetermined reference state is calculated, and at least any one of the moving velocity and the separation displacement is calculated on the basis of the frequency difference and an inclination angle of the optical axis of the laser light that is disposed to be inclined.
According to the measuring apparatus and the measuring method of the invention, a relative moving velocity of a target to be measured or a separation displacement of the target to be measured can be measured in consideration of the influence of a Doppler shift that occurs due to the movement of the target to be measured, and thus, even in a case where the target to be measured is moved, the relative moving velocity of the target to be measured or the separation displacement of the target to be measured can be accurately measured.
It is also possible to provide a measuring method in which an inclination angle of an optical axis of laser light with respect to a target to be measured can be accurately measured.
The present inventors have confirmed that in a case where a distance to the surface of a plate-like target to be measured (a target surface to be measured) that is moved in an in-plane direction is measured by a general rangefinder using frequency-shifted feedback (FSF) laser, a measurement distance that is obtained from a rangefinder is changed in accordance with a moving velocity of the target to be measured. Therefore, the present inventors have conducted intensive studies about the cause of such a change in the measurement distance.
As a result thereof, the present inventors have found that the reason that the measurement distance is apparently shifted at the time of measuring a distance to the target to be measured that is moved by using a laser oscillator measurement is because the laser light is affected by a Doppler shift. More specifically, the present inventors have assumed that an optical axis of the FSF laser is inclined with respect to the target surface to be measured, and thus, is affected by a Doppler shift, as the cause of a shift in the measurement distance.
On the basis of such assumption, the present inventors have conducted consideration with respect to a method for excluding a shift in a measurement value that apparently occurs and for measuring a displacement from a reference position of a target to be measured that is moved in a predetermined direction (hereinafter, herein, simply referred to as a “separation displacement”) and a moving velocity in a direction orthogonal to the predetermined direction (hereinafter, herein, referred to as a “moving velocity”) with a high accuracy. As a result thereof, the present inventors have conceived a measuring apparatus and a measuring method according to this embodiment as described below. Hereinafter, the measuring apparatus and the measuring method according to this embodiment will be sequentially described. Note that, the moving velocity in the direction orthogonal to the predetermined direction may indicate a velocity component of the velocity in the direction orthogonal to the predetermined direction in the case of being moved in an arbitrary direction.
For example, in the measuring apparatus 1 in which only one i-th measuring head 5i is provided, the i-th measuring head 5i is represented by a first measuring head 51. On the other hand, in the measuring apparatus 1 in which N i-th measuring heads 5i are provided, the i-th measuring heads 5i are represented by a first measuring head 51 to an N-th measuring head 5N, respectively. Note that, in a case where one i-th measuring head 5i is provided and in a case where N i-th measuring heads 5i are provided, the configuration of the i-th measuring head 5i to be used is not limited to the same configuration, but for simplicity, a case where the configuration is the same will be described, and hereinafter, N i-th measuring heads 5i will be described by focusing on only one i-th measuring head 5i.
In the first embodiment, a plate-like target P to be measured is applied as a target to be measured, and the i-th measuring head 5i is provided in a position separated from a target surface S to be measured by a predetermined distance. Note that, an inclination angle of an optical axis of the i-th measuring head 5i with respect to the target surface S to be measured will be described below by using
In the i-th measuring head 5i, an irradiation and light receiving surface 9c in an end portion that irradiates laser light as i-th measurement light (also simply referred to as measurement light) is disposed toward the target surface S to be measured of the target P to be measured. Accordingly, the i-th measuring head 5i irradiates the target surface S to be measured with the i-th measurement light exiting from the irradiation and light receiving surface 9c in the end portion. Simultaneously, the i-th measuring head 5i receives i-th reflection light obtained by the i-th measurement light that is reflected on the target surface S to be measured with the irradiation and light receiving surface 9c.
Here, the measuring apparatus 1 of this embodiment includes a laser oscillator 2 oscillating FSF laser light, optical splitters 3a, 3b, and 3c, N i-th circulators (for example, a directional coupler or the like, hereinafter, also simply referred to as a circulator) 4i, N i-th couplers (for example, an optical fiber coupler or the like, hereinafter, also simply referred to as a coupler) 6i, N i-th light detection units (hereinafter, also simply referred to as a light detection unit) 7i, and an arithmetic processing unit 11, in addition to N i-th measuring heads 5i described above. Note that, here, the numeric character of i is a numeric character corresponding to the number of measuring heads 5 as described above, and for example, the i-th coupler 6i or the i-th light detection unit 7i that is provided corresponding to the first measuring head 5 is also notated as a first coupler 61 or a first light detection unit 71.
The laser oscillator 2 is a laser oscillator oscillating FSF laser light. Here, the FSF laser light indicates laser light that is oscillated by feeding back light subjected to a frequency shift with a resonator (not illustrated) including an element changing the frequency of light (a frequency shift element).
In
As illustrated in
The optical splitter 3b splits the first split light into N i-th measurement light rays. N i-th measurement light rays split in the optical splitter 3b are guided to the corresponding i-th measuring head 5 through an optical fiber light path 8a. Note that, one or N i-th measurement light rays will also be simply referred to as measurement light. Note that, in the case of N=1, that is, in a case where there is one measuring head 5, the optical splitter 3b is not necessary, and the first split light split by the optical splitter 3a becomes the measurement light (first measurement light), and is guided to the first measuring head 5 through the optical fiber light path 8a.
In the optical fiber light path 8a, the i-th circulator 4i is provided for each of the split i-th measurement light rays before reaching to the i-th measuring head 5. The i-th circulator 4i allows the i-th measurement light to exit to the i-th measuring head 5, and allows each of the N i-th reflection light rays incident from the i-th measuring head 5 to exit to the N i-th couplers 6i.
In the i-th measuring head 5, an end portion 9a of the optical fiber light path 8a and a condenser lens 9b are provided. The i-th measuring head 5 allows the i-th measurement light that is transmitted from the laser oscillator 2 through the optical fiber light path 8a to exit from the end portion 9a of the optical fiber light path 8a and condenses the i-th measurement light by the condenser lens 9b, and then, irradiates the i-th measurement light toward the target surface S to be measured. The i-th measuring head 5, for example, irradiates the target surface S to be measured that is moved at a moving velocity V in a moving direction X (one direction in the plane of the flat target surface S to be measured of the target to be measured) by a conveying roller (not illustrated) with the i-th measurement light.
The i-th reflection light obtained by the i-th measurement light that is reflected on the target surface S to be measured is condensed by the condenser lens 9b, and then, is received by the end portion 9a of the optical fiber light path 8a, is guided to the i-th circulator 4i through the optical fiber light path 8a, and is guided to the i-th coupler 6i from the i-th circulator 4i through the optical fiber light path 8b.
On the other hand, the second split light that is split by the first optical splitter 3a is incident on the optical splitter 3c through the optical fiber light path 8c. The optical splitter 3c splits the second split light into N i-th reference light rays. The i-th reference light split in the optical splitter 3c is guided to the i-th coupler 6i through the optical fiber light path 8c. Note that, one or N i-th reference light rays will also be simply referred to as reference light. In the case of N=1, that is, in a case where there is one measuring head 5, the optical splitter 3c is not necessary, and the second split light split by the optical splitter 3a becomes the reference light (first reference light), and is guided to the first coupler 61 through the optical fiber light path 8c.
The i-th coupler 6i allows each of the i-th reference light and the i-th reflection light to be incident on the i-th light detection unit 7i through the optical fiber. The i-th light detection unit 7i receives the i-th reflection light and the i-th reference light. The i-th reflection light to be obtained for each of the i-th measuring heads 5i and the corresponding i-th reference light are respectively guided to the corresponding i-th light detection unit 7i.
The i-th reflection light and the i-th reference light that are simultaneously incident on the i-th light detection unit 7i have a frequency difference corresponding to a difference between light path lengths of each of the laser light rays that exits from the laser oscillator 2 and then is incident on the i-th light detection unit 7i, an i-th beat signal (hereinafter, also simply referred to as a beat signal) is generated by light interference between the i-th reflection light and the i-th reference light. The i-th light detection unit 7i detects the i-th beat signal, and transmits the i-th beat signal to the arithmetic processing unit 11 described below.
In a group of light rays detected by the i-th light detection unit 7i, the arithmetic processing unit 11 detects the frequency of the i-th beat signal (an i-th beat frequency, or also simply referred to as a beat frequency) that is generated by the light interference between the i-th reflection light and the i-th reference light, within a predetermined detection frequency range. Note that, in order to suppress the influence of a temperature change of the optical fiber, for example, a frequency corresponding to a distance D1 to the target surface S to be measured from the i-th measuring head 5i can be used as the i-th beat frequency, instead of the i-th beat frequency that is generated by the light interference between the i-th reflection light and the i-th reference light. In the case of calculating such a frequency, the frequency can be obtained by subtracting the i-th beat frequency that is generated by the light interference between the i-th reflection light from the i-th measuring head 5i and the i-th reference light from the i-th beat frequency that is generated by the interference between the i-th reflection light and the i-th reference light.
Accordingly, the arithmetic processing unit 11 performs arithmetic processing (described below) using the obtained i-th beat frequency, and thus, it is possible to measure a separation displacement d that is a distance change to the target P to be measured from the measuring head, the moving velocity V when the target P to be measured is moved, and the moving direction.
Next, a coordinate system and the inclination of the optical axis will be described by focusing on one i-th measuring head 5i of one or N i-th measuring heads 5i, with
As illustrated in
As illustrated in
In a case where N i-th measuring heads 5i are provided, the i-th optical axis angles θi of each of the i-th measuring heads 5i may be the same i-th optical axis angle θi for each of the i-th measuring heads 5i, or may be different i-th optical axis angles θi. In addition, in a case where N i-th measuring heads 5i are provided, the i-th projection angles Φi of each of the i-th measuring heads 5i may be the same i-th projection angle Φi for each of the i-th measuring heads 5i, or may be different i-th projection angles Φi. Here, in a case where N i-th measuring heads 5i are provided, it is desirable that each of the i-th measuring heads 5i is disposed in different positions, and thus, when the same i-th projection angle Φi is set in the plurality of i-th measuring heads 5i, it is desirable to set different i-th optical axis angles θi, and when the same i-th optical axis angle θi is set in the plurality of i-th measuring heads 5i, it is desirable to set different i-th projection angles Φi.
In
In a case where four or more i-th measuring heads 5i are provided, as with the configuration as illustrated in
In this embodiment, as illustrated in
Next, in this embodiment, a measuring method of the moving velocity V and the separation displacement d will be described. Here, the i-th beat frequency obtained from the i-th reflection light that is reflected by irradiating the target surface S to be measured of a target P1 to be measured in a reference state (for example, a state in which the target P1 to be measured remains still in a reference position) with the i-th measurement light, and the i-th reference light is defined as an i-th reference frequency (hereinafter, also simply referred to as a reference frequency). In addition, in a position separated from the reference position in the Z-axis direction by d, the i-th beat frequency is obtained from the i-th reflection light that is reflected by irradiating the target surface S to be measured of the target P to be measured that is moved in parallel to the XY plane at the moving velocity V in the moving direction (the direction of the moving direction angle α) with the i-th measurement light, and the i-th reference light.
In a case where a difference between the i-th reference frequency and the i-th beat frequency (an i-th frequency difference, or simply referred to as a frequency difference) is set to Δfi, an i-th frequency difference Δfi of the first embodiment is affected by the separation displacement d and a Doppler shift, and thus, the present inventors have derived that Δfi can be represented by Expression (1) described below.
(Expression 1)
Δfi=k(d/cos θi)+((2V cos α cos Φi sin θi)/λ)+((2V sin α sin Φi sin θi)/λ) (1)
θi represents the i-th optical axis angle described above, Φi represents the i-th projection angle described above, and λ represents the wavelength of laser. k, for example, is a constant number indicating a relationship between a change in the distance of the target P to be measured with respect to the i-th measuring head 5i and a change in the frequency of the laser light.
In Expression (1) described above, the first term is a term representing a frequency change amount of laser light (the i-th reflection light) due to a change in a distance to the target P to be measured from the i-th measuring head 5i. On the other hand, in Expression (1) described above, the second term is a term representing a frequency change amount of laser light (the i-th reflection light) due to the influence of a Doppler shift in the X-axis direction when the target P to be measured is moved in a predetermined moving direction parallel to the XY plane, and the third term is a term representing a frequency change amount of laser light (the i-th reflection light) due to the influence of a Doppler shift in the Y-axis direction.
In a case where the N i-th measuring heads 5i have the same configuration, the constant number k is the same value in any i-th measuring head 5i. In this embodiment, the constant number k is not limited to be the same, but in the following description of all embodiments, for simplicity, the constant number k will be described as the same value in any i-th measuring head 5i.
In the calculation of the i-th frequency difference Δfi, the i-th beat frequency detected when the target P to be measured relatively remains still in the reference position may not be used as the i-th reference frequency. For example, the i-th beat frequency detected when the target P to be measured is moved at a reference velocity in the reference position may not be used as the i-th reference frequency, and the i-th frequency difference Δfi may be calculated from a difference between the i-th reference frequency and the i-th beat frequency detected when the target P to be measured is moved at a velocity other than the reference velocity in a predetermined position.
The wavelength A of the laser light can be acquired by being measured in advance with a spectroscope or the like. In Expression (1) described above, for example, the separation displacement d is provided, the target P to be measured remains still in each of different positions, and the frequency of the i-th reflection light from the target P to be measured in each of the positions is measured, and thus, the constant number k can be calculated on the basis of an expression of k=Δfi/d from the frequency change amount of the i-th reflection light and the separation displacement d. In addition, it is also possible to obtain k from an expression of k=2rs/c (rs is a frequency modulation velocity, and c is the velocity of light in the air).
Here, the i-th optical axis angle θi, the i-th projection angle Φi, the constant number k, and the wavelength A are a fixed value, and thus, for example, in a case where there are at least three i-th measuring heads 5i, three values of the separation displacement d, the moving velocity V and the moving direction angle α, which are unknown, can be obtained by measuring the i-th frequency difference Δfi (i=1, 2, 3). In a case where there are four or more i-th measuring heads 5i, three values of the separation displacements d, the moving velocities V and the moving direction angles α can be respectively obtained by a combination of three i-th measuring heads 5i arbitrarily selected from four or more i-th measuring heads 5i. The separation displacements d, the moving velocities V, and the moving direction angles α respectively obtained by the combination of three i-th measuring heads 5i that are arbitrarily selected are subjected to statistic processing (for example, the calculation of an average value), and thus, measurement can be performed with a higher accuracy.
For example, in a case where four i-th measuring heads 5i (a first measuring head 51, a second measuring head 52, a third measuring head 53, and a fourth measuring head 54) are provided, there are four combinations of three i-th measuring heads that can be obtained by four i-th measuring heads 5i. Accordingly, in four separation displacements d, four moving velocities V, and four moving direction angles α respectively obtained by four combinations of the four i-th measuring heads 5i, in the case of obtaining an average value with respect to each of the separation displacements d, the moving velocities V, and the moving direction angles α, it is possible to more accurately obtain the separation displacement d, the moving velocity V, and the moving direction angle α.
Next, the arithmetic processing unit 11 executing the measuring method described above will be described below. The arithmetic processing unit 11 has a microcomputer configuration including a central processing unit (CPU), a random access memory (RAM), read only memory (ROM), which are not illustrated, and the like, and integrally controls various circuit units in the arithmetic processing unit 11 by loading various programs that are stored in advance in the ROM into the RAM to be launched.
The arithmetic processing unit 11 according to the first embodiment is capable of measuring at least one or more of the separation displacement d of the target P to be measured, the moving velocity V of the target P to be measured, and the moving direction angle α of the target P to be measured, on the basis of Expression (1) described above.
The frequency analysis unit 14 receives the i-th beat signal that is generated by the light interference between the i-th reflection light and the i-th reference light from the i-th light detection unit 7i (
The reference frequency acquisition unit 21 acquires the i-th reference frequency that is used at the time of obtaining the i-th frequency difference Δfi used in Expression (1) described above. The reference frequency acquisition unit 21 stores the i-th beat frequency in the reference state, that is, the i-th reference frequency, which is received from the frequency analysis unit 14. The reference frequency acquisition unit 21 transmits the i-th reference frequency to the frequency difference calculation unit 22.
The frequency difference calculation unit 22 receives a signal indicating the i-th beat frequency of the target P to be measured in a movement state from the frequency analysis unit 14, and receives the i-th reference frequency from the reference frequency acquisition unit 21.
Accordingly, the frequency difference calculation unit 22 calculates a difference between the i-th beat frequency that is detected from the target P to be measured in the movement state and the i-th reference frequency that is detected from the target P to be measured in the reference state, as the i-th frequency difference Δfi. The frequency difference calculation unit transmits information indicating the i-th frequency difference Δfi that is a calculation result to the measurement value calculation unit 26.
The angle acquisition unit 23 includes a projection angle acquisition unit 28 and an optical axis angle acquisition unit 29. The optical axis angle acquisition unit 29 acquires the i-th optical axis angle θi used in Expression (1) described above. The optical axis angle acquisition unit 29 may calculate the i-th optical axis angle θi by arithmetic processing, and may acquire an actually measured value by measuring the i-th optical axis angle θi with a measuring unit, and may simply store in advance the i-th optical axis angle θi. The optical axis angle acquisition unit 29 transmits information indicating the i-th optical axis angle θi to the measurement value calculation unit 26. Note that, a method for calculating the i-th optical axis angle θi by the arithmetic processing will be described in “(9) <Calibration of i-th Optical Axis Angle and i-th Projection Angle according to Arithmetic Processing>” described below.
The projection angle acquisition unit 28 acquires the i-th projection angle Φi used in Expression (1) described above. The projection angle acquisition unit 28 may calculate the i-th projection angle Φi by arithmetic processing, and may acquire an actually measured value by measuring the i-th projection angle Φi with a measuring unit, and may simply store in advance the i-th projection angle Φi. The projection angle acquisition unit 28 transmits information indicating the i-th projection angle Φi to the measurement value calculation unit 26. Note that, a method for calculating the i-th projection angle Φi by the arithmetic processing will be described in “(9) <Calibration of i-th Optical Axis Angle and i-th Projection Angle according to Arithmetic Processing>” described below.
The constant number acquisition unit 16 acquires the constant number k used in Expression (1) described above. As described above, the constant number acquisition unit 16 may obtain k from the expression of k=Δfi/d or k=2rs/c (rs is the frequency modulation velocity, and c is the velocity of the light in the air), and may simply store in advance the constant number k. The constant number acquisition unit 16 transmits information indicating the constant number k to the measurement value calculation unit 26.
The wavelength acquisition unit 17, for example, is a spectroscope or the like, and acquires the wavelength λ by measuring the wavelength λ of laser light that is oscillated by the laser oscillator 2. The wavelength acquisition unit 17 transmits information indicating the wavelength λ to the measurement value calculation unit 26.
The measurement value calculation unit 26 performs the arithmetic processing on the basis of Expression (1) described above, by using the i-th frequency difference Δfi, the i-th optical axis angle θi, the i-th projection angle Φi, the constant number k, and the wavelength λ of the laser light, which are acquired, and thus, is capable of calculating the relative moving velocity V of the target P to be measured with respect to the i-th measuring head 5i, the moving direction angle α, and the separation displacement d.
In the measuring apparatus of the first embodiment, on the basis of Expression (1) described above, the relative moving velocity V, the moving direction angle α, and the separation displacement d of the target P to be measured are calculated by the measurement value calculation unit 26, but in a case where all of the moving velocity V, the moving direction angle α, and the separation displacement d are calculated as an unknown value, at least three or more i-th measuring heads 5i are required. On the other hand, in a case where only a part of the moving velocity V, the moving direction angle α, and the separation displacement d is calculated, a part of the moving velocity V, the moving direction angle α, and the separation displacement d is set as a known value, and thus, it is possible to reduce the number of i-th measuring heads 5i.
Next, in the measuring apparatus 1 described above, a measurement processing procedure at the time of measuring at least any one of the moving velocity V and the separation displacement d of the target P to be measured will be described below by using a flowchart of
In step SP2, the measuring apparatus 1 irradiates the target surface S to be measured with the i-th measurement light from the irradiation and light receiving surface 9c of the i-th measuring head 5i in which the optical axis ai of the laser light is inclined, and proceeds to step SP3. In step SP3, the measuring apparatus 1 receives the i-th reflection light obtained by the i-th measurement light that is reflected on the target surface S to be measured with the irradiation and light receiving surface 9c of the i-th measuring head 5i, and proceeds to step SP4.
In step SP4, the measuring apparatus 1 outputs the i-th beat signal by the light interference between the i-th reflection light and the i-th reference light, and proceeds to step SP5. In step SP5, the measuring apparatus 1 detects the i-th beat frequency based on the i-th beat signal by the arithmetic processing unit 11, and proceeds to step SP6.
In step SP6, the measuring apparatus 1 obtains the i-th beat frequency when the target P to be measured is in the predetermined reference state, as the i-th reference frequency, calculates the i-th frequency difference Δfi that is a difference between the i-th beat frequency at the time of measurement, which is detected in step SP5, and the i-th reference frequency, and proceeds to step SP7. In step SP7, the measuring apparatus 1 calculates at least any one of the moving velocity V and the separation displacement d of the target P to be measured, on the basis of the i-th frequency difference Δfi obtained in step SP6 and the inclination angle of the optical axis ai of the laser light, and ends the measurement processing procedure described above.
In the configuration described above, the measuring apparatus 1 of this embodiment detects the i-th beat frequency based on the i-th beat signal, calculates the i-th frequency difference Δfi that is a difference between the i-th beat frequency at the time of measurement and the i-th reference frequency that is the i-th beat frequency in the predetermined reference state, and acquires the i-th frequency difference Δfi and the inclination angle of the optical axis ai of the laser light (the i-th optical axis angle θi and the i-th projection angle Φi) that is disposed to be inclined.
The measuring apparatus 1, for example, is capable of calculating the moving velocity V, the moving direction angle α, and the separation displacement d of the target P to be measured, on the basis of Expression (1) described above, considering the influence of a Doppler shift that occurs due to the movement of the target P to be measured in a direction orthogonal to a displacement measurement direction, by using the i-th frequency difference Δfi and the inclination angle of the optical axis ai of the laser light, which are acquired. In this case, the measuring apparatus 1 is capable of measuring the relative moving velocity V of the target P to be measured and the separation displacement d of the target P to be measured in consideration of the influence of a Doppler shift, and thus, even in a case where the target P to be measured is moved in the direction orthogonal to the displacement measurement direction, it is possible to accurately measure the relative moving velocity V of the target P to be measured and the separation displacement d of the target P to be measured.
Next, a second embodiment of the invention will be described in detail. A measuring apparatus of the second embodiment, for example, has a configuration in which at least two or more i-th measuring heads 5i are provided, and is capable of measuring the relative moving velocity V and the separation displacement d of the target P to be measured by setting the moving direction in which the target P to be measured is moved as known.
As illustrated in
The arithmetic processing unit 31 of the second embodiment includes the moving direction acquisition unit 18, and acquires information indicating the moving direction of the target P to be measured from the outside by the moving direction acquisition unit 18. Note that, here, a case where the moving direction of the target P to be measured is acquired by the moving direction acquisition unit 18, as the information indicating the moving direction, will be described, but the invention is not limited thereto, and the moving direction angle α that specifies the moving direction in which the target P to be measured is moved may be acquired by the moving direction acquisition unit 18, as the information indicating the moving direction of the target P to be measured.
In this case, the moving direction acquisition unit may acquire the information indicating the moving direction of the target P to be measured by an external sensor, may acquire the information indicating the moving direction as a constant number in a case where the moving direction of the target P to be measured is constant, or may only store in advance the constant number. The moving direction acquisition unit 18 transmits the information indicating the moving direction of the target P to be measured to the measurement value calculation unit 26.
In the measuring apparatus of the second embodiment, the information indicating the moving direction of the target P to be measured is known, and thus, the moving direction angle α in Expression (1) described above can be defined, and in a case where there are at least two or more i-th measuring heads 5i, the moving velocity V of the target P to be measured and the separation displacement d of the target P to be measured, which are unknown, can be obtained from Expression (1) described above by the measurement value calculation unit 26.
In a case where there are three or more i-th measuring heads 5i, the measurement value calculation unit 26 is capable of calculating the moving velocity V of the target P to be measured and the separation displacement d of the target P to be measured for each combination of two i-th measuring heads 5i of three or more i-th measuring heads 5i, and is capable of performing statistic processing (for example, the calculation of an average value) with respect to the moving velocity V and the separation displacement d. Accordingly, in the second embodiment, it is possible to measure the moving velocity V and the separation displacement d with a high accuracy.
For example, in a case where four i-th measuring heads 5i (the first measuring head 51, the second measuring head 52, the third measuring head 53, and the fourth measuring head 54) are provided, there are six combinations of two i-th measuring heads 5i that can be obtained by four i-th measuring heads 5i. Accordingly, in six moving velocities V and six separation displacements d respectively obtained by six combinations of four i-th measuring heads 5i, in a case where the measurement value calculation unit 26 obtains an average value with respect to each of the moving velocities V and the separation displacements d, it is possible to more accurately obtain the moving velocity V and the separation displacement d.
In particular, in a case where the moving direction of the target P to be measured is known, the number of i-th measuring heads 5i is set to 2 which is the minimum number, the first projection angle Φ1 is set to be coincident with the moving direction of the target P to be measured, and the second projection angle Φ2 is set to be different from the first projection angle Φ1 by π rad, and the projections ai′ of the optical axes ai of two i-th measuring heads 5i are disposed on the same straight line, and thus, Expression (1) described above can be represented as Expression (2) described below.
(Expression 2)
Δf1=k(d/cos θ1)+(2V sin θ1)/λ
Δf2=k(d/cos θ2)−(2V sin θ2)/λ (2)
Accordingly, in the arithmetic processing unit 31 of the second embodiment, the i-th optical axis angle θi, the constant number k, and the wavelength λ are a fixed value, and thus, for example, the i-th frequency difference Δfi is acquired, and the moving velocity V and the separation displacement d of the target P to be measured can be calculated on the basis of Expression (2) described above, considering the influence of a Doppler shift that occurs due to the movement of the target P to be measured in the direction orthogonal to the displacement measurement direction, by the measurement value calculation unit 26.
As described above, in the measuring apparatus of the second embodiment, the relative moving velocity V of the target P to be measured and the separation displacement d of the target P to be measured can be measured in consideration of the influence of a Doppler shift that occurs due to the movement of the target P to be measured in the direction orthogonal to the displacement measurement direction, and thus, even in a case where the target P to be measured is moved in the direction orthogonal to the displacement measurement direction, it is possible to accurately measure the relative moving velocity V of the target P to be measured and the separation displacement d of the target P to be measured.
Next, a third embodiment of the invention will be described in detail. A measuring apparatus of the third embodiment, for example, has a configuration in which at least two or more i-th measuring heads 5i are provided, and is capable of measuring the relative moving velocity V of the target P to be measured and the moving direction angle α indicating the moving direction by setting the separation displacement d of the target P to be measured as known.
As illustrated in
The arithmetic processing unit 33 of the third embodiment includes the separation displacement acquisition unit 35, and acquires information indicating the separation displacement d of the target P to be measured from the outside by the separation displacement acquisition unit 35. In this case, the separation displacement acquisition unit 35 may acquire the separation displacement d by an external sensor such as a rangefinder, may acquire the separation displacement d as a constant number in a case where the separation displacement d is constant, or may only store in advance the constant number. The separation displacement acquisition unit 35 transmits the information indicating the separation displacement d to the measurement value calculation unit 26 of a calculation unit 34.
In the measuring apparatus of the third embodiment, the information indicating the separation displacement d of the target P to be measured is known, and thus, the separation displacement d in Expression (1) described above can be defined, and in a case where there are at least two or more i-th measuring heads 5i, the moving velocity V of the target P to be measured and the moving direction angle α of the target P to be measured, which are unknown, can be obtained from Expression (1) described above by the measurement value calculation unit 26.
In a case where the target P to be measured is moved while remaining the reference position, the separation displacement d can be defined as zero. In a case where the separation displacement d is defined as zero, the separation displacement d in Expression (1) described above becomes zero, and thus, in Expression (1) described above, the first term on the right side (k(d/cos θi)) representing the frequency change amount of the laser light (the i-th reflection light) due to the change in the distance to the target P to be measured from the i-th measuring head 5i is not necessary.
For this reason, in this case, in the arithmetic processing unit 33 illustrated in
(Expression 3)
Δf1=2V(cos α cos Φ1 sin θ1+sin α sin Φ1 sin θ1)/λ
Δf2=2V(cos α cos Φ2 sin θ2+sin α sin Φ2 sin θ2)/λ (3)
In the third embodiment, as with the first embodiment or the second embodiment described above, in a case where there are three or more i-th measuring heads 5i, the moving velocity V of the target P to be measured and the moving direction angle α of the moving direction of the target P to be measured can be calculated for each combination of two i-th measuring heads 5i of three or more i-th measuring heads 5i, and thus, a plurality of moving velocities V and a plurality of moving direction angles α are subjected to statistic processing (for example, the calculation of an average value), and therefore, it is possible to measure each of the moving velocity V and the moving direction angle α with a high accuracy.
As described above, in the measuring apparatus of the third embodiment, the relative moving velocity V of the target P to be measured and the moving direction angle α at which the target P to be measured is moved can be measured in consideration of the influence of a Doppler shift that occurs due to the movement of the target P to be measured in the direction orthogonal to the displacement measurement direction, and thus, even in a case where the target P to be measured is moved in the direction orthogonal to the displacement measurement direction, it is possible to accurately measure the relative moving velocity V and the moving direction angle α of the target P to be measured.
Next, a fourth embodiment of the invention will be described in detail. A measuring apparatus of the fourth embodiment is capable of measuring the relative moving velocity V of the target P to be measured only with at least one i-th measuring head 5i by setting the moving direction angle α that is the information indicating the moving direction of the target P to be measured and the separation displacement d of the target P to be measured as known.
As illustrated in
The arithmetic processing unit 41 of the fourth embodiment includes the moving direction acquisition unit 18, and acquires the information indicating the moving direction of the target P to be measured from the outside by the moving direction acquisition unit 18. Note that, here, a case where the moving direction of the target P to be measured is acquired by the moving direction acquisition unit 18, as the information indicating the moving direction, will be described, but the invention is not limited thereto, and the moving direction angle α that specifies the moving direction in which the target P to be measured is moved may be acquired by the moving direction acquisition unit 18, as the information indicating the moving direction of the target P to be measured.
In this case, the moving direction acquisition unit may acquire the information indicating the moving direction of the target P to be measured from an external sensor, may acquire the information indicating the moving direction as a constant number in a case where the moving direction of the target P to be measured is constant, or may only store in advance the constant number. The moving direction acquisition unit 18 transmits the information indicating the moving direction of the target P to be measured to the measurement value calculation unit 26.
The arithmetic processing unit 41 of the fourth embodiment includes the separation displacement acquisition unit 35, and acquires the information indicating the separation displacement d of the target P to be measured from the outside by the separation displacement acquisition unit 35. In this case, the separation displacement acquisition unit 35 may acquire the separation displacement d by an external sensor such as a rangefinder, may acquire the separation displacement d as a constant number in a case where the separation displacement d is constant, or may only store in advance the constant number. The separation displacement acquisition unit 35 transmits the information indicating the separation displacement d to the measurement value calculation unit 26 of a calculation unit 43.
In the fourth embodiment, in Expression (1) described above, the i-th optical axis angle θi, the i-th projection angle Φi, the constant number k, and the wavelength λ are a fixed value, and the moving direction angle α and the separation displacement d are also known, and thus, in a case where there is at least one i-th measuring head 5i, the moving velocity V of the target P to be measured, which is unknown, can be obtained from Expression (1) described above.
In a case where the target P to be measured is moved while remaining the reference position, the separation displacement d can be defined as zero, and thus, the first term on the right side (k(d/cos θi)) in Expression (1) described above is not necessary.
For this reason, in this case, in the arithmetic processing unit 41 illustrated in
(Expression 4)
Δf1=2V(cos α cos Φ1 sin θ1+sin α sin Φ1 sin θ1)/λ (4)
Even in a case where there is one i-th measuring head 5i, the moving velocity V can be calculated from Expression (5) described below in a case where the separation displacement d is defined as zero, and the i-th projection angle Φi of the i-th measuring head 5i is set to be coincident with the moving direction angle α.
(Expression 5)
Δf1=2V sin θ1/λ (5)
In the fourth embodiment, as with the first embodiment or the like described above, in a case where there are two or more i-th measuring heads 5i, the moving velocity V of the target P to be measured can be calculated for each one i-th measuring head 5i of two or more i-th measuring heads 5i, and thus, a plurality of moving velocities V are subjected to statistic processing (for example, the calculation of an average value), and therefore, it is possible to measure the moving velocity V with a high accuracy.
As described above, the measurement value calculation unit 26 in the fourth embodiment acquires the i-th optical axis angle θi, the i-th projection angle Φi, the constant number k, the wavelength λ, the separation displacement d, and the moving direction angle α in Expression (1) described above, and acquires at least one i-th frequency difference Δfi from the frequency difference calculation unit 22, and thus, is capable of calculating the moving velocity V of the target P to be measured on the basis of Expression (1) described above.
As described above, in the measuring apparatus of the fourth embodiment, the relative moving velocity V of the target P to be measured can be measured in consideration of the influence of a Doppler shift that occurs due to the movement of the target P to be measured in the direction orthogonal to the displacement measurement direction, and thus, even in a case where the target P to be measured is moved in the direction orthogonal to the displacement measurement direction, it is possible to accurately measure the relative moving velocity V of the target P to be measured.
Next, a fifth embodiment of the invention will be described in detail. A measuring apparatus of the fifth embodiment is capable of measuring the separation displacement d of the target P to be measured only with at least one i-th measuring head 5i by setting the relative moving velocity V of the target P to be measured and the moving direction angle α that is the information indicating the moving direction of the target P to be measured as known.
As illustrated in
The arithmetic processing unit 51 of the fifth embodiment includes the moving direction acquisition unit 18, and acquires the information indicating the moving direction of the target P to be measured from the outside by the moving direction acquisition unit 18. Note that, here, a case where the moving direction of the target P to be measured is acquired by the moving direction acquisition unit 18, as the information indicating the moving direction, will be described, but the invention is not limited thereto, and the moving direction angle α that specifies the moving direction in which the target P to be measured is moved may be acquired by the moving direction acquisition unit 18, as the information indicating the moving direction of the target P to be measured.
In this case, the moving direction acquisition unit may acquire the information indicating the moving direction of the target P to be measured from an external sensor, may acquire the information indicating the moving direction as a constant number in a case where the moving direction of the target P to be measured is constant, or may only store in advance the constant number. The moving direction acquisition unit 18 transmits the information indicating the moving direction of the target P to be measured to the measurement value calculation unit 26.
The arithmetic processing unit 51 of the fifth embodiment includes the velocity acquisition unit 55, and acquires the moving velocity V of the target P to be measured from the outside by the velocity acquisition unit 55. In this case, the velocity acquisition unit 55 may acquire the moving velocity V by an external sensor such as a velocity meter, may acquire the moving velocity V of the target P to be measured as a constant number in a case where the moving velocity V of the target P to be measured is constant, or may only store in advance the constant number. The velocity acquisition unit 55 transmits the moving velocity V of the target P to be measured to the measurement value calculation unit 26 of a calculation unit 53.
In the fifth embodiment, in Expression (1) described above, the i-th optical axis angle θi, the i-th projection angle Φi, the constant number k, and the wavelength λ are a fixed value, and the moving direction angle α and the moving velocity V are also known, and thus, in a case where there is at least one i-th measuring head 5i, the separation displacement d of the target P to be measured, which is unknown, can be obtained from Expression (1) described above.
In the fifth embodiment, as with the first embodiment or the like described above, in a case where there are two or more i-th measuring heads 5i, the separation displacement d of the target P to be measured can be calculated for each of the i-th measuring heads 5i, and thus, a plurality of separation displacements d are subjected to statistic processing (for example, the calculation of an average value), and therefore, it is possible to measure the separation displacement d with a high accuracy.
The measurement value calculation unit 26 in the fifth embodiment acquires the i-th optical axis angle θi, the i-th projection angle Φi, the constant number k, the wavelength λ, the moving velocity V, and the moving direction angle α in Expression (1) described above, and acquires at least one i-th frequency difference Δfi from the frequency difference calculation unit 22, and thus, is capable of calculating the separation displacement d of the target P to be measured on the basis of Expression (1) described above.
As described above, in the measuring apparatus of the fifth embodiment, the separation displacement d of the target P to be measured can be measured in consideration of the influence of a Doppler shift that occurs due to the movement of the target P to be measured in the direction orthogonal to the displacement measurement direction, and thus, even in a case where the target P to be measured is moved in the direction orthogonal to the displacement measurement direction, it is possible to accurately measure the separation displacement d of the target P to be measured.
Next, a sixth embodiment of the invention will be described in detail. A measuring apparatus of the sixth embodiment is different from the measuring apparatus 1 illustrated in
A target to be measured of the sixth embodiment is different from that of the first embodiment to the fifth embodiment described above, and as illustrated in
In the sixth embodiment, the velocity of the curved surface S when the target P to be measured that is a rotating body is rotated around the rotation axis O is set to the moving velocity V, and a change amount from the reference position (a reference diameter), indicating the degree of spatial separation of the curved surface S that is rotatively moved from the reference position (from another point of view, a diameter change of the target P to be measured), is set to a separation displacement ΔR.
In the measuring apparatus of the sixth embodiment, at least one of the moving velocity V and the separation displacement ΔR is unknown, and the moving velocity V or the separation displacement ΔR, which is unknown information, is measured.
In
In the example of
In the sixth embodiment, as with the first embodiment described above, one or N i-th measuring heads 5i are provided. Here, the inclination angle of the optical axis ai of the i-th measuring head 5i will be described below by focusing on one i-th measuring head 5i of one or N i-th measuring heads 5i.
In the sixth embodiment, when the i-th measuring head 5i irradiates the curved surface S1 of the target P1 to be measured having the reference diameter R with laser light (the i-th measurement light), an irradiation reference position Z1 of the laser light on the curved surface S1 is designated as a starting point, and a direction orthogonal to the rotation axis O (a normal direction of the curved surface S1 in the irradiation reference position Z1) is set to the Z-axis direction. Here, an angle between the optical axis ai of the i-th measuring head 5i (hereinafter, also referred to as an i-th optical axis) and the Z-axis direction is referred to as the i-th optical axis angle θi.
As illustrated in
As described above, the inclination angle of the optical axis ai of the i-th measuring head 5i can be defined by the i-th optical axis angle θi and the i-th projection angle Φi.
In a case where N i-th measuring heads 5i are provided, the i-th optical axis angle θi of each of the i-th measuring heads 5i may be the same i-th optical axis angle θi for each of the i-th measuring heads 5i, or may be different i-th optical axis angles θi. In addition, in a case where N i-th measuring heads 5i are provided, the i-th projection angle Φi of each of the i-th measuring heads 5i may be the same i-th projection angle Φi for each of the i-th measuring heads 5i, or may be different i-th projection angles Φi.
Here, in a case where N i-th measuring heads 5i are provided, it is desirable that each of the i-th measuring heads 5i is disposed in different positions, and thus, when the same i-th projection angle Φi is set in the plurality of i-th measuring heads 5i, it is desirable to set different i-th optical axis angles θi, and when the same i-th optical axis angle θi is set in the plurality of i-th measuring heads 5i, it is desirable to set different i-th projection angles Φi.
In the first embodiment described above, an example when three i-th measuring heads 5i (the first measuring head 51, the second measuring head 52, and the third measuring head 53 (i=1, 2, 3)) are provided is illustrated in
Here, in the sixth embodiment, in order to simplify the description, it will be described below that the i-th projection angle Φi described above is zero, that is, the optical axis ai of the i-th measuring head 5i is orthogonal to the Y-axis direction that is the rotation-axis direction. Note that, in a case where N i-th measuring heads 5i are provided, it will be described below that the optical axis ai of each of the i-th measuring heads 5i is in the same plane.
Next, in sixth embodiment, a measuring method of the moving velocity V and the separation displacement d of the target P to be measured having the curved surface S will be described. For example, the i-th beat frequency is obtained from the i-th reflection light that is reflected from the curved surface S1 of the target P1 to be measured in the reference state (for example, a state in which the target P1 to be measured has the reference diameter R and remains still) and the i-th reference light from the laser oscillator 2, and is set to the i-th reference frequency.
The i-th beat frequency is obtained from the i-th reflection light reflected from the curved surface S of the target P to be measured that has a diameter (R+ΔR) different from the reference diameter R and is rotated and the i-th reference light from the laser oscillator 2.
In a case where a difference between the i-th reference frequency and the i-th beat frequency (hereinafter, referred to as the i-th frequency difference) is set to Δfi, the i-th frequency difference Δfi is affected by the change of the irradiation reference position Z1 of the laser light (the i-th measurement light) to an irradiation position Z2 by the separation displacement ΔR and by a Doppler shift that occurs due to the movement of the curved surface S according to a rotation, and can be represented by Expression (6) described below.
(Expression 6)
Δfi=k(ΔR−ΔLi)/cos θi+(2V sin(θi−Δθi))/λ (6)
λ represents the wavelength of the laser light. k, for example, is a constant number indicating the relationship of the degree of change of the frequency of the laser light in a case where the diameter of the target P to be measured is changed with respect to the reference diameter R. As illustrated in
In the calculation of i-th frequency difference Δfi, it is not necessary to use the i-th reference frequency detected when the target P1 to be measured that is a reference relatively remains still. For example, the i-th beat frequency detected the target P1 to be measured that is a reference is moved at the reference velocity may be set to the i-th reference frequency, and the i-th frequency difference Δfi may be calculated from a difference between the i-th beat frequency detected when the target P to be measured that is a measurement target is rotated at a velocity other than the reference velocity and the i-th reference frequency.
In Expression (6) described above, the reference diameter R, the i-th optical axis angle θi, the constant number k, and the wavelength λ are a fixed value, and thus, for example, in a case where there are at least two i-th measuring heads 5i, a first frequency difference Δf1 and a second frequency difference Δf2 can be measured as the i-th frequency difference Δfi, and therefore, the separation displacement ΔR and the moving velocity V, which are unknown, can be obtained on the basis of Expression (6) described above.
Here, the reference diameter R, the i-th optical axis angle θi, the constant number k, and the wavelength λ are a fixed value, and thus, for example, in a case where there are at least three or more i-th measuring heads 5i, two separation displacements ΔR and two moving velocities V can be respectively obtained by a combination of two i-th measuring heads 5i arbitrarily selected from three or more i-th measuring heads 5i. The separation displacements ΔR and the moving velocities V respectively obtained by the combination of two i-th measuring heads 5i that are arbitrarily selected are subjected to statistic processing (for example, the calculation of an average value), and thus, measurement can be performed with a higher accuracy.
When the same calculation is performed even in a case where the i-th projection angle Φi is not zero, it is possible to obtain the separation displacement ΔR and the moving velocity V. By increasing the i-th measuring head 5i, it is also possible to obtain the velocity of the target P to be measured in the rotation-axis direction (the Y-axis direction), which is not only rotated but also moved in the axis direction.
Here, a case where the diameter of the target P1 to be measured that is a reference is different from the diameter of the target P to be measured that is a measurement target has been described, and a case where the diameters are the same, but the target P to be measured itself is moved in the Z-axis direction can be measured as the separation displacement ΔR.
Next, an arithmetic processing unit executing the measuring method described above will be described below. The configuration of an arithmetic processing unit of the sixth embodiment is identical to that of the arithmetic processing unit of the first embodiment except that the constant number acquisition unit 16 also acquires information relevant to the reference diameter R. Note that, the arithmetic processing unit of the sixth embodiment has the same circuit configuration as that illustrated in
Accordingly, in the arithmetic processing unit 11 of the sixth embodiment, the reference diameter R, the i-th optical axis angle θi, the constant number k, and the wavelength λ are a fixed value, and thus, for example, the i-th frequency difference Δfi is acquired, and the moving velocity V and the separation displacement ΔR of the target P to be measured can be calculated on the basis of Expression (6) described above, considering the influence of a Doppler shift that occurs due to the movement of the target P to be measured in the direction orthogonal to the displacement measurement direction, by the measurement value calculation unit 26.
In a case where there are three or more i-th measuring heads 5i, the measurement value calculation unit 26 calculates the moving velocity V of the target P to be measured and the separation displacement ΔR of the target P to be measured for each combination of two i-th measuring heads 5i of three or more i-th measuring heads 5i, and is capable of performing statistic processing (for example, the calculation of an average value) with respect to the moving velocity V and the separation displacement ΔR. Accordingly, in the sixth embodiment, it is possible to measure the moving velocity V and the separation displacement ΔR with a high accuracy.
As described above, in the measuring apparatus of the sixth embodiment, the relative moving velocity V of the target P to be measured and the separation displacement ΔR of the target P to be measured can be measured in consideration of the influence of a Doppler shift that occurs due to the movement of the curved surface S in a circumference direction according to the rotation of the target P to be measured around the rotation axis O, and thus, even in a case where the target P to be measured is rotatively moved in the circumference direction, it is possible to accurately measure the relative moving velocity V of the target P to be measured and the separation displacement ΔR of the target P to be measured.
Next, a seventh embodiment of the invention will be described in detail. As with the sixth embodiment described above, a measuring apparatus of the seventh embodiment acquires the separation displacement ΔR of the target P to be measured with respect to the target P to be measured that has the curved surface S as illustrated in
The measuring apparatus of the seventh embodiment is different from that of the sixth embodiment described above in that the separation displacement acquisition unit 35 is added to the arithmetic processing unit. Here, the seventh embodiment will be described below by focusing on the difference from the sixth embodiment, and the description of the same configuration as that of the first embodiment, such as the i-th measuring head 5i, will be omitted.
Next, the arithmetic processing unit executing the measuring method described above will be described below. The configuration of the arithmetic processing unit of the seventh embodiment is different from that of the arithmetic processing unit of the sixth embodiment in that the separation displacement acquisition unit 35 is provided as with the arithmetic processing unit 33 of the third embodiment. Note that, the arithmetic processing unit of the seventh embodiment has the same circuit configuration as that illustrated in
In the seventh embodiment, in Expression (6) described above, the reference diameter R, the i-th optical axis angle θi, the constant number k, and the wavelength λ are a fixed value, and the separation displacement ΔR is also known, and thus, in a case where there is at least one i-th measuring head 5i, the moving velocity V of the target P to be measured, which is unknown, can be obtained by Expression (6) described above.
In a case where the target P to be measured is rotated while remaining the reference diameter, the separation displacement ΔR can be defined as zero, and thus, ΔLi and Δθi are also zero, and the first term on the right side (k(ΔR−ΔLi)/cos θi) in Expression (6) described above is not also necessary.
For this reason, in the arithmetic processing unit 33 of the seventh embodiment, it is not necessary for the constant number acquisition unit 16 to acquire the constant number k. Accordingly, in the measuring apparatus of the seventh embodiment, at least one i-th measuring head 5i is provided, and thus, it is possible to obtain the moving velocity V of the target P to be measured, which is unknown, from Expression (7) described below.
(Expression 7)
Δfi=(2V sin θi)/λ (7)
In the seventh embodiment, as with the sixth embodiment or the like described above, in a case where there are two or more i-th measuring heads 5i, the moving velocity V of the target P to be measured can be calculated for each one i-th measuring head 5i of two or more i-th measuring heads 5i, and thus, a plurality of moving velocities V are subjected to statistic processing (for example, the calculation of an average value), and therefore, it is possible to measure the moving velocity V with a high accuracy.
As described above, the measurement value calculation unit 26 in the seventh embodiment acquires the reference diameter R, the i-th optical axis angle θi, the constant number k, the wavelength λ, and the separation displacement ΔR in Expression (6) described above, and acquires the at least one i-th frequency difference Δfi from the frequency difference calculation unit 22, and thus, is capable of calculating the moving velocity V of the target P to be measured on the basis of Expression (6) described above.
As described above, in the measuring apparatus of the seventh embodiment, the relative moving velocity V of the target P to be measured can be measured in consideration of the influence of a Doppler shift that occurs due to the rotation of the target P to be measured in the circumference direction, and thus, even in a case where the diameter of the target P to be measured is changed, it is possible to accurately measure the relative moving velocity V of the target P to be measured.
Next, an eighth embodiment of the invention will be described in detail. A measuring apparatus of the eighth embodiment acquires information indicating the relative moving velocity V of the curved surface S of the target P to be measured that is rotated, and thus, is capable of measuring the separation displacement ΔR of the target P to be measured from the reference diameter R only with at least one i-th measuring head 5i.
The measuring apparatus of the eighth embodiment is different from that of the sixth embodiment described above in that the velocity acquisition unit 55 is added to the arithmetic processing unit 11 illustrated in
Next, an arithmetic processing unit executing the measuring method described above will be described below. The configuration of the arithmetic processing unit of the eighth embodiment is different from that of the arithmetic processing unit 11 of the sixth embodiment in that the velocity acquisition unit 55 is provided. Note that, in the following description, the description of the configurations to which the same reference numerals as those of the sixth embodiment is repeated, and thus, the description thereof will be omitted.
The arithmetic processing unit of the eighth embodiment includes the velocity acquisition unit 55, and acquires the information indicating the moving velocity V of the curved surface S when the target P to be measured is rotated from the outside by the velocity acquisition unit 55. Note that, the velocity acquisition unit 55 of the eighth embodiment acquires the moving velocity V of the curved surface S when the target P to be measured is rotated or an angular velocity ω, as the information indicating the moving velocity V.
In this case, the velocity acquisition unit 55 may acquire the information indicating the moving velocity V of the target P to be measured by an external sensor such as a velocity meter, may acquire the information indicating the moving velocity V as a constant number in a case where the moving velocity V or the angular velocity co of the target P to be measured is constant, or may only store in advance the constant number. The velocity acquisition unit 55 transmits the information indicating the moving velocity V of the target P to be measured to the measurement value calculation unit 26.
In the eighth embodiment, in Expression (6) described above, the reference diameter R, the i-th optical axis angle θi, the constant number k, and the wavelength λ are a fixed value, and the moving velocity V is also known, and thus, in a case where there is at least one i-th measuring head 5i, the separation displacement ΔR of the target P to be measured, which is unknown, can be obtained by Expression (6) described above.
In the eighth embodiment, as with the sixth embodiment or the like described above, in a case where there are two or more i-th measuring heads 5i, the separation displacement ΔR of the target P to be measured can be calculated for each one i-th measuring head 5i of two or more i-th measuring heads 5i, and thus, a plurality of separation displacements ΔR are subjected to statistic processing (for example, the calculation of an average value), and therefore, it is possible to measure the separation displacement ΔR with a high accuracy.
As described above, the measurement value calculation unit 26 in the eighth embodiment acquires the reference diameter R, the i-th optical axis angle θi, the constant number k, the wavelength λ, and the moving velocity V in Expression (6) described above, and acquires at least one i-th frequency difference Δfi from the frequency difference calculation unit 22, and thus, is capable of calculating the separation displacement ΔR of the target P to be measured on the basis of Expression (6) described above.
As described above, the measuring apparatus of the eighth embodiment is capable of measuring the separation displacement ΔR of the target P to be measured in consideration of the influence of a Doppler shift that occurs due to the rotation of the target P to be measured, and thus, even in a case where the target P to be measured is rotated, it is possible to accurately measure the separation displacement ΔR of the target P to be measured.
The optical axis angle and the projection angle may be directly measured, but it is difficult to accurately perform the measurement. Therefore, a case where the i-th optical axis angle θi and the i-th projection angle Φi are calculated by arithmetic processing in the angle acquisition unit 23 of the first embodiment to the eighth embodiment will be described below.
It is desirable that the i-th optical axis angle θi and the i-th projection angle Φi, for example, are calculated by performing a test using the target P to be measured prior to the measurement of the moving velocity V, the separation displacement d (the separation displacement ΔR), and the like of the target P to be measured that is a measurement target. Here, the first embodiment illustrated in
The frequency difference calculation unit 22 calculates a difference between the i-th beat frequencies at the calibration moving velocities VX1 and VX2 in the X-axis direction, as an i-th calibration frequency difference (hereinafter, also simply referred to as a calibration frequency difference) ΔfXi (step SP13), and transmits the difference to the projection angle acquisition unit 28 and the optical axis angle acquisition unit 29.
The calibration data acquisition unit 90 acquires information indicating the calibration moving velocities VX1 and VX2 in the X-axis direction, and acquires a calibration velocity difference VXD indicating a velocity difference between the calibration moving velocities VX1 and VX2 (step SP12). Note that, the calibration data acquisition unit 90 may acquire information indicating the calibration moving velocities VX1 and VX2 or the calibration velocity difference VXD by an external sensor such as a velocity meter, may acquire the information indicating the calibration moving velocities VX1 and VX2 or the calibration velocity difference VXD, as a constant number, or may only store in advance the constant number. The calibration data acquisition unit 90 transmits the information indicating the calibration velocity difference VXD to the projection angle acquisition unit 28 and the optical axis angle acquisition unit 29.
Accordingly, the i-th calibration frequency difference ΔfXi, the calibration velocity difference VXD, and the wavelength λ are used, and Moving direction angle α=0° is set, and thus, Expression (8) described below can be derived from the second term of Expression (1) described above.
(Expression 8)
ΔfXi=(2VXD cos Φi sin θi)/λ (8)
Next, the target P to be measured, for example, is moved at a plurality of calibration moving velocities VY1 and VY2 along the Y-axis direction orthogonal to the X-axis direction in the same position, each of the i-th beat frequencies at the calibration moving velocities VY1 and VY2 is detected (step SP14), and each of the i-th beat frequencies that is detected is transmitted to the frequency difference calculation unit 22 from the frequency analysis unit 14.
The frequency difference calculation unit 22 calculates a difference between the i-th beat frequencies at the calibration moving velocities VY1 and VY2 in the Y-axis direction, as an i-th calibration frequency difference (hereinafter, also simply referred to as a calibration frequency difference) ΔfYi (step SP16), and transmits the difference to the projection angle acquisition unit 28 and the optical axis angle acquisition unit 29.
The calibration data acquisition unit 90 acquires information indicating the calibration moving velocities VY1 and VY2 in the Y-axis direction, and acquires a calibration velocity difference VYD indicating a velocity difference between the calibration moving velocities VY1 and VY2 (step SP15). Note that, the calibration data acquisition unit 90 may acquire information indicating the calibration moving velocities VY1 and VY2 or the calibration velocity difference VYD by an external sensor such as a velocity meter, may acquire the information indicating the calibration moving velocities VY1 and VY2 or the calibration velocity difference VYD, as a constant number, or may only store in advance the constant number. The calibration data acquisition unit 90 transmits the information indicating the calibration velocity difference VYD to the projection angle acquisition unit 28 and the optical axis angle acquisition unit 29.
Accordingly, the i-th calibration frequency difference ΔfYi, the calibration velocity difference VYD, and the wavelength λ are used, and Moving direction angle α=90° is set, and thus, Expression (9) described below can be derived from the third term of Expression (1) described above.
(Expression 9)
ΔfYi=(2VYD sin Φi sin θi)/λ (9)
The projection angle acquisition unit 28 acquires the i-th frequency difference ΔfXi and the calibration velocity difference VXD in the X-axis direction, acquires the i-th frequency difference ΔfYi and the calibration velocity difference VYD in the Y-axis direction, and acquires the wavelength λ from the wavelength acquisition unit 17, and thus, is capable of calculating the i-th projection angle Φi on the basis of Expression (8) and Expression (9) described above (step SP17).
In the optical axis angle acquisition unit 29, the i-th frequency difference ΔfXi and the calibration velocity difference VXD in the X-axis direction are acquired, the i-th frequency difference ΔfYi and the calibration velocity difference VYD in the Y-axis direction are acquired, and the wavelength λ is acquired from the wavelength acquisition unit 17, and thus, the i-th optical axis angle θi can be calculated on the basis of Expression (8) and Expression (9) described above (step SP17).
Accordingly, in the measuring apparatus 1, it is possible to accurately acquire the i-th optical axis angle θi and the i-th projection angle Φi of the i-th measuring head 5i at the time of providing the i-th measuring head 5i, and to measure the moving velocity V, the separation displacement d, or the like with a higher accuracy. In addition, in the measuring apparatus 1, even in a case where it is difficult to directly measure the i-th optical axis angle θ, and the i-th projection angle Φi of the i-th measurement light, it is possible to accurately obtain the i-th optical axis angle θ, and the i-th projection angle Φi.
In the embodiments described above, a case where both of the i-th optical axis angle θi and the i-th projection angle Φi are calculated by the angle acquisition unit 23 has been described, but the invention is not limited thereto, and any one of the i-th optical axis angle θi and the i-th projection angle Φi may be calculated by the angle acquisition unit 23.
For example, the i-th measuring head 5i is disposed such that the i-th projection angle Φi is 0°, and thus, (ΔfXi=(2VXD sin θi)/λ) and the i-th optical axis angle θ, can be calculated on the basis of Expression (8) described above. In addition, the i-th measuring head 5i is disposed such that the i-th projection angle Φi is 90°, and thus, (ΔfYi=(2VYD sin θi)/λ) and the i-th optical axis angle θi can be calculated on the basis of Expression (9) described above.
Any one of the i-th optical axis angle θi and the i-th projection angle Φi may be acquired as a constant number, or may be stored in advance. Any one of the i-th optical axis angle θi and the i-th projection angle Φi is set to a constant number, and thus, the other one of the i-th optical axis angle θi and the i-th projection angle Φi can be calculated on the basis of Expression (8) described above or Expression (9).
In the ninth embodiment described above, the measuring method for measuring the inclination angle of the optical axis ai of the laser light (both or one of the i-th optical axis angle θi and the i-th projection angle Φi) at the time of measuring at least any one of the velocity V and the separation displacement d of the target to be measured S has been described, but the invention is not limited thereto. For example, in the measuring method, only the inclination angle of the optical axis ai of the laser light (both or one of the i-th optical axis angle θi and the i-th projection angle Φi) may be measured without measuring the velocity V and the separation displacement d of the target to be measured S.
Here, in the first embodiment to the eighth embodiment described above, in a case where the i-th optical axis angle θi is zero (that is, in a case where the optical axis ai of the i-th measuring head 5i is set to be coincident with a surface normal direction of the target surface S to be measured or the curved surface S), it is difficult to measure the moving velocity V of the target P to be measured, and thus, it is necessary that the i-th optical axis angle θi is greater than zero.
On the other hand, as a frequency change rate with respect to the i-th optical axis angle θi, in a case where the i-th optical axis angle θi is greater than 60°, a change in measurement resolution of the moving velocity V of the target P to be measured is approximately ½ of that at 0°, and thus, it is desirable that a maximum angle of the i-th optical axis angle θi is 60°. Accordingly, it is desirable that the i-th optical axis angle θi is set to 0°<θi≤60°.
In a case where the i-th optical axis angle θi is large, the intensity of the i-th reflection light decreases, and it is difficult to measure the moving velocity V, the separation displacement d, or the like of the target P to be measured. From such a viewpoint, an upper limit of the i-th optical axis angle θi can be set in accordance with a distance measurement range, a measurement target, and surface properties, and for example, in a case where a mill scale steel plate is used as a target and a measurement range is approximately 50 mm, sufficient signal intensity at which stable measurement can be performed is obtained up to the i-th optical axis angle θi of 40°. Accordingly, it is more desirable that the range of the i-th optical axis angle θi is set to 0°<θi≤40°. Here, in a case where it is possible to decrease the distance measurement range, it is also possible to increase the upper limit of the i-th optical axis angle θi.
In the first embodiment to the eighth embodiment described above, for example, it has been described that in a case where N i-th measuring heads 5i are provided, the laser light applied from one laser oscillator 2 is split by the optical splitters 3b and 3c, and the i-th measurement light and the i-th reference light are generated for each of the i-th measuring heads 5i, but the invention is not limited thereto, the laser oscillator may be provided for each of the i-th measuring heads 5i.
In the first embodiment to the eighth embodiment described above, the FSF laser is applied as a laser oscillation unit oscillating laser light modulated with respect to time by a predetermined frequency change amount, but the invention is not limited thereto, and for example, various laser oscillation units such as wavelength variable semiconductor laser that is capable of modulating a frequency by an injection current may be applied insofar as it is possible to oscillating laser light of which the frequency is modulated with respect to time.
Next, a hardware configuration of the arithmetic processing units 11, 31, 33, 41, and 51 according to the embodiment of the invention will be described in detail, with reference to
The arithmetic processing unit 200 mainly includes a CPU 901, a ROM 903, and a RAM 905. In addition, the arithmetic processing unit 200 further includes a bus 907, an input device 909, an output device 911, a storage device 913, a drive 915, a connection port 917, and a communication device 919.
The CPU 901 functions as a central processing device and a control device, and controls all or a part of operations in the arithmetic processing unit 200, in accordance with various programs stored in the ROM 903, the RAM 905, the storage device 913, or a removable recording medium 921. The ROM 903 stores the programs that are used by the CPU 901, calculation parameters, and the like. The RAM 905 primarily stores the programs that are used by the CPU 901, parameters that are suitably changed in the execution of the programs, and the like. The CPU 901, the ROM 903, and the RAM 905 are connected to each other by the bus 907 including an internal bus such as a CPU bus.
The bus 907 is connected to an external bus such as a peripheral component interconnect/interface (PCI) bus through a bridge.
The input device 909, for example, is a manipulation unit that is manipulated by a user, such as a mouse, a keyboard, a touch panel, a button, a switch, and a lever. In addition, the input device 909, for example, may be a remote control unit using an infrared ray or other electric waves (a so-called remote controller), or may be an external connection device 923 corresponding to the manipulation of the arithmetic processing unit 200, such as a PDA. The input device 909, for example, includes an input control circuit that generates an input signal on the basis of information input by the user with the manipulation unit described above, and outputs the information to the CPU 901, and the like. The user manipulates the input device 909, and thus, is capable of inputting various data items or instructing a processing operation, with respect to the arithmetic processing unit 200.
The output device 911 includes a device that is capable of visually or auditorily notifying the user of the acquired information. Examples of such a device include a display device such as a CRT display device, a liquid crystal display device, a plasma display device, an EL display device, and a lamp, a sound output device such as a speaker and a headphone, a printer device, a mobile phone, a fax machine, and the like. The output device 911, for example, outputs a result obtained by various processings that are performed by the arithmetic processing unit 200. Specifically, the display device displays the result obtained by various processings that are performed by the arithmetic processing unit 200, as a text or an image. On the other hand, the sound output device converts an audio signal into an analog signal from sound data, acoustic data, or the like, which is reproduced, and outputs the analog signal.
The storage device 913 is a device for storing data, which is configured as an example of a storage unit of the arithmetic processing unit 200. The storage device 913, for example, includes a magnetic storage device such as a hard disk drive (HDD), a semiconductor storage device, an optical storage device, a magnetooptical storage device, and the like. The storage device 913 stores the programs that are executed by the CPU 901, various data items, and various data items that are acquired from the outside, and the like.
The drive 915 is a reader/writer for a recording medium, and is embedded in the arithmetic processing unit 200 or is externally attached to the arithmetic processing unit 200. The drive 915 reads out information recorded in the removable recording medium 921 that is mounted, such as a magnetic disk, an optical disk, a magnetooptical disk, or a semiconductor memory, and outputs the information to the RAM 905. In addition, the drive 915 is also capable of writing recording in the removable recording medium 921 that is mounted, such as a magnetic disk, an optical disk, a magnetooptical disk, or a semiconductor memory. In addition, the removable recording medium 921, for example, is a CD medium, a DVD medium, a Blu-ray (Registered Trademark) medium, and the like. The removable recording medium 921 may be Compact Flash (CF; Registered Trademark), a flash memory, a secure digital (SD) memory card, and the like. In addition, the removable recording medium 921, for example, may be an integrated circuit (IC) card on which a non-contact IC chip is mounted, an electronic device, and the like.
The connection port 917 is a port for directly connecting a device to the arithmetic processing unit 200. Examples of the connection port 917 include a universal serial bus (USB) port, an IEEE1394 port, a small computer system interface (SCSI) port, an RS-232C port, a high-definition multimedia interface (HDMI; Registered Trademark) port, and the like. The external connection device 923 is connected to the connection port 917, and thus, the arithmetic processing unit 200 directly acquires various data items from the external connection device 923 or provides various data items to the external connection device 923.
The communication device 919, for example, is a communication interface including a communication device for connection with respect to a communication network 925, or the like. The communication device 919, for example, a communication card for a wired or wireless local area network (LAN), Bluetooth (Registered Trademark), and a wireless USB (WUSB), and the like. In addition, the communication device 919 may be a router for optical communication, a router for an asymmetric digital subscriber line (ADSL), a modem for various communications, or the like. The communication device 919, for example, is capable of receiving and transmitting a signal or the like, for example, with respect to the internet and other communication devices, in accordance with a predetermined protocol such as TCP/IP. In addition, the communication network 925 connected to the communication device 919 includes a network connected in a wired or wireless manner, or the like, and for example, may be the internet, a domestic LAN, an in-company LAN, infrared ray communication, radio wave communication, satellite communication, or the like.
As described above, an example of the hardware configuration in which the function of the arithmetic processing unit 200 according to the embodiment can be attained has been described. Each constituent described above may be configured by using a versatile member, or may be configured by hardware specialized for the functions of the constituents. Accordingly, it is possible to suitably change the hardware configuration to be used in accordance with the technical level at the time of implementing this embodiment.
Next, a validation test will be described. As Comparative Example, first, the distance to the plate-like target P to be measured that is moved along the direction orthogonal to the displacement measurement direction is measured by using a distance measuring apparatus of the related art in which laser light of which the frequency is modulated with respect to time is used. Here, the moving velocity V of the target P to be measured is changed to 50 mpm, 100 mpm, and 150 mpm, and each distance to the target surface S to be measured is measured by using the distance measuring apparatus of the related art, and thus, results as shown in
In the vertical axis in
As described above, it is confirmed that in the distance measuring apparatus of the related art in which the laser light is used, the distance to the target P to be measured (the plate height from the predetermined position), which is originally set to the same value, is detected as different values in accordance with the moving velocity V.
Next, as Example, by using the measuring apparatus of the fifth embodiment in which the relative moving velocity V of the target P to be measured and the moving direction angle α that is the information indicating the moving direction of the target P to be measured are known, the moving velocity V of the target P to be measured is set to 50 mpm, 100 mpm, and 150 mpm, and the distance to the target surface S to be measured from the predetermined position (the plate height) is measured at each of the moving velocities V as with Comparative Example described above.
As a result thereof, results as shown in
As shown in
Number | Date | Country | Kind |
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2019-009532 | Jan 2019 | JP | national |
2019-071081 | Apr 2019 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2020/002420 | 1/23/2020 | WO | 00 |