The present disclosure relates generally to fastening track rail to a substrate, and more particularly to positioning vibration-attenuating non-metallic material between a metallic base of a fastening mechanism and metallic pillars coupled to anchors within the substrate.
Rail equipment is widely used throughout the world for transportation of persons and all manner of goods. Rail lines formed by parallel track rails supported upon a concrete or gravel substrate will be familiar to most. Depending upon the manner of supporting the rails, a variety of different mechanisms are in widespread use for maintaining a desired positioning of the rails and, to a certain extent, reducing vibration and shocks transmitted between locomotives or rail cars and the underlying substrate.
Rail fixation systems can range from relatively simple plates attached to wooden ties partially buried in a gravel substrate, to more sophisticated fixation mechanisms consisting of a relatively complex assembly of metallic and non-metallic components. One known example is set forth in United States Patent Application Publication No. 2015/0060561 to Ciloglu et al. Ciloglu et al. proposes a design where a section of track rail is supported between fasteners attached to a substrate and insulating elements, apparently for the purpose of reducing corrosion-causing currents, and placed at various locations. Ciloglu et al. is relatively complex, and for this and other reasons there is ample room for improvement.
In one aspect, a fastening mechanism for coupling track rail to a substrate includes a fastener body formed by a metallic base and an overmolded non-metallic coating encasing the metallic base. The fastener body includes a horizontally extending lower side, and a horizontally extending upper side having a rail support surface extending fore and aft between a front edge and a back edge of the fastener body, and laterally between a left outboard edge and a right outboard edge of the fastener body. The mechanism further includes a first metallic pillar positioned at a first location laterally between the rail support surface and the left outboard edge, and a second metallic pillar positioned at a second location laterally between the rail support surface and the right outboard edge. The first metallic pillar and the second metallic pillar define a first vertically extending bore and a second vertically extending bore, respectively, and each of the first vertically extending bore and the second vertically extending bore communicating between the lower side and the upper side of the fastener body and being structured to receive an anchor held fast within the substrate and coupled to the corresponding first metallic pillar or second metallic pillar. The overmolded non-metallic coating extends peripherally around each of the first metallic pillar and the second metallic pillar to position vibration-attenuating non-metallic material of the coating between the metallic base and each of the first metallic pillar and the second metallic pillar.
In another aspect, a system for fastening track rail includes a fastening mechanism having a fastener body formed by a metallic base and an overmolded non-metallic coating encasing the metallic base, and including a rail support surface for supporting a track rail thereon at a location vertically above a substrate. The fastening mechanism further includes a first metallic pillar positioned at a first location on a first lateral side of the rail support surface, and a second metallic pillar positioned at a second location on a second lateral side of the rail support surface. The first metallic pillar and the second metallic pillar define a first vertically extending bore and a second vertically extending bore, respectively, each structured to receive an anchor held fast within the substrate. The system further includes a first coupling mechanism structured to couple a first anchor to the first metallic pillar, and a second coupling mechanism structured to couple a second anchor to the second metallic pillar. The overmolded non-metallic coating extends peripherally around each of the first metallic pillar and the second metallic pillar to position vibration-attenuating non-metallic material of the coating between the metallic base and each of the first metallic pillar and the second metallic pillar.
In still another aspect, a method of fastening a track rail to a substrate includes positioning a fastening mechanism upon a substrate such that a plurality of anchors within the substrate are received within a plurality of vertically extending bores extending through a plurality of metallic pillars of the fastening mechanism. The method further includes positioning a track rail in contact with a rail support surface of the fastening mechanism that is located laterally between the plurality of metallic pillars. The method further includes clamping the track rail to the fastening mechanism, and coupling the plurality of anchors to the plurality of metallic pillars, such that an overmolded non-metallic coating of the fastening mechanism is positioned in a vibration transmission path between the plurality of metallic pillars and the metallic base to attenuate vibrations transmitted between the track rail and the substrate.
Referring to
Referring now also to
Each of metallic pillars 30 may be substantially rectangular in horizontal cross-section, or horizontal end view as shown. Each of pillars 30 may further define a vertically extending bore, such that a first one of pillars 30 is understood to define a first vertically extending bore and a second one of pillars 30 is understood to define a second vertically extending bore. Each of the vertically extending bores 32 communicate between lower side 16 and upper side 18, such that they are structured to receive one of anchors 34. Anchors 34 may be coupled such as by clamping each to a corresponding one of pillars 30. As further discussed herein, coupling or clamping mechanisms 35 are provided for coupling anchors 34 to pillars 30. It can also be noted from the end view of
Referring also to
As noted above, a plurality of coupling mechanisms 35 may be provided for the purpose of coupling anchors 34 to pillars 30 such as by clamping. To this end, a disassembled clamping mechanism 35 is shown in
As described herein, coating 54 encases metallic base 52. Coating 54 is understood therefore to coat metallic base 52, and may also have a variety of additional molded features that enable and/or enhance the functioning of fastening mechanism 12. To this end, coating 54 may include a plurality of pads 56 and 57 between horizontally extending lower side 16 and metallic base 52. In a practical implementation strategy, pads 56 and 57 may be structured to contact the substrate, to provide direct but resilient support for track rail 10 under loads. Pads could also be located at various places in fastener body 14, and in the illustrated embodiment at least one pad is positioned adjacent to and vertically below metallic base 52. Metallic base 52 may include a central rail-supporting core 120, and one or a plurality of pads may be positioned adjacent to and vertically below rail-supporting core 120. In a practical implementation strategy, coating 54 may further include a peripheral skirt 58 structured to seal against the underlying substrate. Skirt 58 may be downwardly projecting, and squeezed against the substrate by way of clamping forces coupling fastening mechanism 12 to the substrate.
Turning now to
Referring now also to
Referring to the drawings generally, as alluded to above mechanism 12 is anticipated to be advantageous in a variety of applications, but in particular for retrofitting in place of existing fastening mechanisms that are of a similar type and worn, or of a different type altogether. During servicing a section of track, a track rail or section of a track rail may be decoupled from existing fastening mechanisms, such as by removing retention clips similar to clips 50 described herein. The track rail can then be lifted vertically above a plurality of fastening mechanisms, such that the fastening mechanisms can be decoupled from anchors and removed. The new fastening mechanisms, any of the fastening mechanism embodiments contemplated herein, may be positioned upon the underlying substrate such that the preexisting anchors held fast within the substrate are received within vertically extending bores through metallic pillars of the fastening mechanism. Once one or more replacement fastening mechanisms are positioned in place of the existing or old fastening mechanisms, the track rail may be lowered into contact with the rail support surfaces of the retrofitted fastening mechanisms, and the track otherwise prepared for service.
It will be recalled that the preexisting anchors can be coupled at a selected location anywhere within a range of available clamping locations. Accordingly, a technician may move the fastening mechanism to the left or to the right, potentially in conjunction with measuring a distance from a parallel rail, until a desired positioning is obtained. The track rail may be clamped to the fastening mechanism, such as by installing clips 50, and the plurality of anchors may be clamped to the metallic pillars as described herein. Clips such as clips 50 might be used to clamp the track rail to the fastening mechanism prior to completing clamping the plurality of anchors to the pillars, although the present disclosure is not limited to any particular sequence of events. In any event, clamping the preexisting anchors to pillars in the fastening mechanism will establish a vibration transmission path where non-metallic material in the coating of the fastening mechanism is positioned in the vibration transmission path between pillars such as pillars 30 and a metallic base such as base 52, so as to attenuate vibrations transmitted between the track rail and the substrate.
From the foregoing description it will appreciated that concepts according to the present disclosure can attenuate ground borne vibrations, reducing noise and potentially other undesired consequences of passing a train or the like over a particular section of track. In addition to vibration attenuation, the present disclosure provides for enhanced lateral adjustability enabling an optimum gauge of the track to be provided, either upon installation or during routine servicing. It has been observed that stiffness in earlier systems tended to be associated with excessive and progressive wear that increased rail gauge, and therefore improved ability to laterally adjust track rail location enables compensating for such wear. The present disclosure also offers reduced components in a fastening mechanism, and therefore in at least certain instances reduced cost and increased reliability.
The present description is for illustrative purposes only, and should not be construed to narrow the breadth of the present disclosure in any way. Thus, those skilled in the art will appreciate that various modifications might be made to the presently disclosed embodiments without departing from the full and fair scope and spirit of the present disclosure. Other aspects, features and advantages will be apparent upon an examination of the attached drawings and appended claims.
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