This application claims priority under 35 U.S.C. § 119 to German Application No. 10 2023 121 252.4, filed on Aug. 9, 2023, the content of which is incorporated by reference herein in its entirety.
The present disclosure relates to a medical quick coupling system for the tool-free mounting of a guide sleeve.
A basic requirement for machine-assisted, medical or surgical interventions is the precise guidance of a medical instrument or device. The medical instrument or device is, for example, connected to a robot-guided surgery system or to an arm alignment system. Instruments or devices guided in this way are used, for example, in frameless stereotactic surgery or spinal surgery. The precise connection and alignment of the instrument or device is carried out via a respective guide sleeve, which has at least one axial direction or orientation.
Current solutions connect the guide sleeves using a screw solution. The guide sleeve is fixed to the interface with a lateral screw. This has the disadvantage that connecting the guide sleeve takes a lot of time and it is difficult to align the height and direction of the guide precisely. The use of a lateral fixing screw also does not provide centric clamping of the guide sleeve and can therefore influence the preciseness and angle of the working axis. In addition, the user must screw and unscrew the fixing screw to secure and loosen the guide sleeve, which requires two user interactions. There is no reliable feedback as to whether the guide sleeve is connected at the correct height and orientation.
Other alignment systems for guide sleeves have a fixed diameter for the guide sleeve. Here, however, the application is limited to instruments with only one diameter. Alternatively, a set of different instruments with guide sleeves integrated directly on the instruments must be provided. This leads to a limited use of instruments or to a high financial expenditure, since a set of instruments must be developed for each indication.
Therefore, it is the task of the present disclosure to avoid or at least reduce the disadvantages of the prior art and in particular to provide a medical quick coupling system for the tool-free receptacle of guide sleeves, with which a plurality of medical, in particular surgical, instruments or devices can be connected by means of the received guide sleeve in a simple manner for the operator and with repeatable accuracy. A subtask can be seen in simply picking up and coupling of a set of different guide sleeves, which are adapted for special instruments or devices, as well as quickly and easily changing of these intra-operatively as needed.
The task of the present disclosure is solved with respect to the medical quick coupling system according to the present disclosure.
A basic notion of the present disclosure provides for a medical, in particular surgical, quick coupling system for guide sleeves having different inner diameters, by means of which different medical instruments or devices, having different diameters, can be easily, quickly and repeatedly connected to a robot-guided surgery system or to a mechanical arm alignment system.
In a specific embodiment, a medical, in particular surgical, quick coupling system is provided and designed for tool-free coupling or connection or reception of a guide sleeve. For this purpose, the quick coupling system has at least one, in particular separate, guide sleeve and a quick coupling. The guide sleeve has a guide axis, in particular a longitudinal axis. A medical instrument or a medical device can be accommodated in the guide sleeve and aligned or oriented in the direction of the guide axis. The quick coupling has a, in particular coaxially arranged, in particular radially inner carrier sleeve or carrier structure, in which the guide sleeve can be received and aligned or oriented. A radially outer actuating sleeve, which is in particular arranged coaxially is provided so as to be movable relative to the carrier sleeve and has a first receiving position and a second fixing position. It assumes the first receiving position in particular when the guide sleeve is disengaged, and it assumes the second fixing position in particular when the guide sleeve is engaged. Furthermore, the quick coupling has a coupling mechanism arranged between the actuating sleeve and the carrier sleeve, which is adapted so that an insertion or pressing of the guide sleeve into the quick coupling, in particular into the carrier sleeve, moves the coupling mechanism from a first disengaged position, in which in particular the guide sleeve is disengaged, to a second engaged position, in which in particular the guide sleeve is engaged, wherein the coupling mechanism moves thereby moves the actuating sleeve from the receiving position to the fixing position. The coupling mechanism is further adapted so that engaging the actuating sleeve from the fixing position against a pretensioning force into the receiving position, moves the coupling mechanism from the second, engaged position to the first, disengaged position and thus releases the guide sleeve.
In this way, a medical quick-release coupling system is realized, in which the user moves the guide sleeve into its intended orientation by simply inserting or pressing the guide sleeve into the quick-release coupling-without the need for a mounting tool. The first receiving position of the actuating sleeve, which indicates the disengaged guide sleeve, and the second fixing position of the actuating sleeve, which indicates the engaged guide sleeve, provide clear haptic and optical feedback on the coupling state of the guide sleeve, whether it is correctly received and oriented, or not.
Medical instruments or devices are in particular a surgical drill, a biopsy needle, an endoscope, surgical standard instruments, an electrode and the like.
According to a preferred further advancement, the quick-release coupling system comprises a plurality of separate guide sleeves, the interfaces of which are the same or at least have the same effect to the coupling mechanism, whereas their receptacles are different for receiving the respective instrument or device. In other words: A variety of medical instruments or devices can be connected using the same quick coupling. For this purpose, only the respective guide sleeve must be selected and pressed into the quick coupling. To change, the actuating sleeve must be moved from the second fixing position back into the first receiving position, and the coupling mechanism releases the current guide sleeve or ejects it at least in sections.
According to a preferred further advancement, the coupling mechanism has at least one actuating element, in particular one actuating pin, preferably at least two diametrically or more than two, actuating elements arranged evenly distributed, wherein the at least one actuating element is formed by a preferably elongated hole-shaped, through-way recess of the carrier sleeve or carrier structure projecting radially into a coupling or attachment or receiving space of the carrier sleeve, so that the at least one actuating element can be taken from the guide sleeve during insertion or pressing in the insertion direction. In this way, the coupling mechanism can be actuated directly by inserting or pressing it into the guide sleeve and actuating the coupling mechanism by separate means. Therefore, the medical quick coupling system does not require any special tools for inserting or pressing it into the guide sleeve and proves to be extremely user-friendly.
According to a preferred further advancement, the guide sleeve has at least one actuating section, which is provided and designed to engage with the at least one actuating element during insertion or pressing. The system is preferably designed in a form-locking manner at least in axial direction or insertion direction.
According to a preferred further advancement, the guide sleeve has an alignment structure, in particular a geometric one, and the quick coupling has a complementary counter-structure, which interact with each other in order to realize a rotationally fixed reception of the guide sleeve and subsequently enable a rotational orientation of the medical instrument or device guided in the guide sleeve.
According to another, preferred further advancement, the at least one actuating section of the guide sleeve is formed by a radially extending end face or end surface of a guide groove or guide recess extending in the insertion direction at a distal end section. In other words: the at least one actuating section of the guide sleeve is preferably formed on an end section of a guide groove or guide recess, in particular on an end face or end surface of the guide groove or guide recess.
According to another, preferred further advancement, a plurality of guide grooves or guide recesses comprising the end faces or end surfaces are arranged circumferentially distributed on the guide sleeve. Preferably, they are evenly distributed around the circumference so that they can specify a rotation angle division of the guide sleeve in the quick coupling.
An insertion section of the guide sleeve, into which the guide grooves or guide recesses ends are chamfered or rounded according to another preferred advancement. These tapered ends forms an insertion aid of the at least one actuating element into the respective guide groove or guide recess, or a sliding aid of the respective guide groove or guide recess onto the at least one actuating element.
According to another, preferred further advancement, the coupling mechanism has two coaxially arranged first and second coupling sleeves in an intermediate space between the carrier sleeve and the actuating sleeve and axially displaceable with respect to each other.
Viewed in axial direction, the first radially inner or inner coupling sleeve preferably has a first sleeve section having a larger, first inner diameter and a second sleeve section having a smaller, second inner diameter.
The first, radially inner coupling sleeve in particular interacts with a first, radially inner locking means of the coupling mechanism, in that the first, radially inner coupling sleeve by moving over the first, radially inner locking means of the larger, the first inner diameter to the smaller, second inner diameter of the first, radially inner coupling sleeve, engages or presses the first, radially inner locking means radially inward and in particular fixes it, wherein the first radially inner latching means engages in the guide sleeve in a form-locking manner, so that the guide sleeve is coupled to the carrier sleeve. Conversely, the first radially inner coupling sleeve interacts with the first radially inner locking means of the coupling mechanism in such a way that the first radially inner coupling sleeve releases the first radially inner locking means radially outward again when moving back from the smaller, second inner diameter to the larger, first inner diameter, so that the guide sleeve is disengaged from the carrier sleeve.
According to another, preferred further advancement, the second, radially outer or external coupling sleeve also has a first sleeve section with a larger, first inner diameter and a second sleeve section with a smaller, second inner diameter when viewed in the axial direction.
The second, radially outer coupling sleeve preferably interacts with a second, radially outer locking means of the coupling mechanism in such a way that the second, radially outer coupling sleeve by moving over the second, radially outer locking means of the larger, the first inner diameter to the smaller, second inner diameter of the second, radial outer coupling sleeve, engages or presses the second, radially outer locking means radially inward and in particular fixes it, wherein the second, radially outer locking means engages in a form-locking manner in the carrier sleeve, so that the first, radially inner coupling sleeve is fixed to the carrier sleeve. Conversely, the second, radially outer coupling sleeve interacts with the second, radially outer locking means of the coupling mechanism in such a way that the second, radially outer coupling sleeve releases the second, radially inner locking means radially outward when the smaller, second inner diameter is moved back to the larger, first, radially outer coupling sleeve, so that the first, radially inner coupling sleeve is no longer fixed to the carrier sleeve.
The first, radially inner locking means is preferably formed by first balls, which are received in a radially movable manner in a circumferentially distributed radial through-recesses of the carrier sleeve. The first balls preferably have a first ball diameter that exceeds a wall thickness of the carrier sleeve in the area of the first radial through-recesses. As a result, the first balls can project radially inward into the receiving space of the carrier sleeve while simultaneously be in radial outward contact with the smaller, second inner diameter of the first, radially inner coupling sleeve. Therefore, the first, radially inner coupling sleeve can engage the first balls in a coupling recess of the guide sleeve adapted to the first balls and thus couple and fixate the guide sleeve on the carrier sleeve.
An inner diameter of the first radial through-recesses is tapered toward the carrier sleeve preferentially toward an inner diameter that is smaller than the first ball diameter. In this way, the first balls can—as described—be pressed radially inwards, as described, but are secured against falling out into the receiving space.
The second, radially outer locking means is preferably formed by second balls, which are received in a radially movable manner in a circumferentially distributed radial through-recess of the carrier sleeve. The second balls preferably have a second ball diameter that exceeds a wall thickness of the first radially inner coupling sleeve in the area of the second radial through-recesses. This allows the second balls to engage in a coupling recess in the carrier sleeve adapted to the second balls and at the same time to be in radial contact with the smaller, second inner diameter of the second, radially outer coupling sleeve. Therefore, the second, radially outer coupling sleeve can define the first, radially inner coupling sleeve on the carrier sleeve by means of the second balls.
On a first front end portion of the first, radially inner coupling sleeve, a first circular cylindrical recess having the first, larger inner diameter is formed, in particular radially on the inside, to which a radial shoulder, preferably inclined or conical, adjoins in the direction of a second front end portion of the first, radially inner coupling sleeve. The radial shoulder is preferably tapered in the direction toward the second front end section of the first, radially inner coupling sleeve down to the smaller, second inner diameter. The thus tapered radial shoulder is followed by a second circular cylindrical recess which extends with the second, smaller inner diameter up to the second front end section of the first, radially inner coupling sleeve.
The second through-recesses are preferably formed in the area of the second, smaller inner diameter of the first, radially inner coupling sleeve, and a respective of the second balls is arranged in the second through-recesses.
On the second front end section of the first radially inner coupling sleeve, a flange or a shoulder, preferably extends around the outside circumference, in particular separated into partially circumferential flange portions, preferably into two diametrically arranged flange portions. The flange or shoulder receives at least two connecting pins from the radial outside, via which the first, radially inner coupling sleeve is motion-coupled to the actuating sleeve, in particular firmly connected.
Preferably, the flange or the shoulder of the first, radially inner coupling sleeve forms a stop or a support for the second spring.
On a first front end portion of the second, radially outer coupling sleeve, a first circular cylindrical recess having the first, larger inner diameter is formed, in particular radially on the inside, to which a preferably conical radial shoulder adjoins in the direction of a second front end portion of the second, radially outer coupling sleeve. This radial shoulder tapers in the direction towards the second end section of the second radially outer coupling sleeve to the smaller, second inner diameter of the second radially outer coupling sleeve. The thus tapered radial shoulder is followed by a second circular cylindrical recess which extends with the second, smaller inner diameter up to the second front end section of the second, radially outer coupling sleeve.
The second, radially outer coupling sleeve is preferably longer in the axial direction of movement than the first, radially inner coupling sleeve.
The second, front end section of the second, radially outer coupling sleeve is preferably divided in the area of the second, smaller inner diameter into, preferably two, partially circumferential sleeve sections.
The partially circumferential sleeve sections are preferably aligned with respect to their circumferential elongation to the partially circumferential flange sections of the first, radially inner coupling sleeve, and engage in flange gaps extending partially circumferentially between the flange sections, so that an axial and torsion-proof guide of the second, radially outer coupling sleeve is realized on the first, radially inner coupling sleeve, and vice versa.
In particular on the first front end section of the second, radially outer coupling sleeve, a flange or a shoulder extends around the outside circumference, preferably over the entire circumference, from which a stop or a support of the second spring is formed.
Preferably, the second spring is designed as an annular spring or spiral spring and surrounds the second radially outer coupling sleeve on the outside.
On the partially circumferential sleeve sections of the second, radially outer coupling sleeve, preferably close to the front side of the second end section, at least one through-bore, preferably one through-bore per sleeve section, is provided, to which the respective actuating element is fastened, preferably pressed in and projects radially inward.
The carrier sleeve preferably has one elongated hole per actuating element, through which the respective actuating element extends into the receiving space of the carrier sleeve. Through this or these elongated holes, the second, radially outer coupling sleeve, which is coupled in motion to the actuating element(s), is limited in its axial stroke and is also secured against rotation relative to the carrier sleeve.
The carrier sleeve has preferentially one elongated hole per connecting pin. The connecting pins preferably engage through the flange of the first, radially inner coupling sleeve from the radial outside to a receiving space arranged radially inward of the first, radially inner coupling sleeve, in which the carrier sleeve is received. End sections of the connecting pins engage in the respective associated elongated hole of the carrier sleeve. In this way, the respective connecting pin can only execute a limited axial stroke, so that the first radially inner coupling sleeve coupled to the connecting pins and the actuating sleeve are limited in their axial stroke and are secured against rotation with respect to the carrier sleeve. The actuating sleeve can thus execute an axial stroke only between its first receiving position and its second fixing position.
The coupling recess of the guide sleeve, which is adapted to the first balls, is in a first variant a spherical recess per first ball and in a second variant a circumferential groove. In the first variant, the guide sleeve can only be orientated in one or more defined rotational positions in the quick coupling. In the second variant, the guide sleeve can be orientated in any rotational position in the quick coupling.
According to another, preferred further advancement, the first radially inner coupling sleeve is coupled to the actuating sleeve in a motion-coupled manner, in particular by means of a pin connection or due to a one-piece configuration. In this way, the position of the actuating sleeve always clearly and visibly indicates the position of the coupling mechanism with respect to the engagement and the disengagement of the guide sleeve.
According to another, preferred further advancement, the second, radially outer coupling sleeve is coupled with the at least one actuating element in a motion-coupled manner, in particular by means of a press-in connection or due to a one-piece configuration. In this way, the guide sleeve can directly actuate the second, radially outer coupling sleeve during insertion or pressing, and conversely, the second, radially outer coupling sleeve can eject the guide sleeve directly from the carrier sleeve, at least in section, when disengaging.
In order to apply the aforementioned pretensioning force, the coupling mechanism according to a further advancement comprises a first spring, preferably a compression spring, through which the actuating sleeve is loaded in the direction of the second fixing position and the first, radially inner coupling coupled to the actuating sleeve in the direction of overrunning the first radially inner locking means by the larger, first inner diameter to the smaller, second inner diameter.
In order to pretension in particular the first coupling sleeve against the second coupling sleeve, the coupling mechanism according to a further advancement comprises a second spring, which is preferably connected in series to the first spring, and which is preferably a pressure spring, through the second radially outer coupling sleeve on the first, radially inner coupling sleeve is supported, and from the second, radially outer coupling sleeve in the direction of the travel over the second, radially outer locking means of the larger, the first inner diameter to the smaller, second inner diameter.
The quick coupling system can, in particular, comprise a set of guide sleeves having at least a first guide sleeve and a second guide sleeve, wherein a geometric design of the first guide sleeve differs from the second guide sleeve by a different receptacle, such as an inner contour, in order to provide a suitable guide sleeve for different instruments or devices. In other words, the interfaces of the guide sleeves that act on the coupling mechanism are the same or at least have the same effect, whereas their receptacles for holding the respective instrument or device are designed differently.
The present disclosure is explained below in more detail with reference to preferred embodiments with reference to the accompanying figures.
The figures are schematic in nature and are only intended to aid understanding of the present disclosure. The features of the various embodiments can be interchanged.
According to the disclosure, the following describes how a medical quick coupling system is constructed and how it engages and disengages a guide sleeve of a medical instrument so that the rapid and repeatable exchange and the correspondingly safe orientation of a medical instrument or device on a robot-guided surgical system or on an arm alignment system can be carried out.
Finally,
With reference in particular to
According to
Contrary to the pretensioning force of the first spring 20, the actuating sleeve 14 of the quick coupling 4 is offset into its first receiving position A and is thus located near the fastening flange 18 of the carrier sleeve 16.
The stop sleeve 32 is pushed onto a proximal end section of the carrier sleeve 16 of the quick coupling 4, which forms an axial stop for the head section 42 together with a radial collar when the guide sleeve 6 is coupled. Distally spaced from the proximal end section of the carrier sleeve 16, said carrier sleeve comprises four circumferentially equally distributed, first, radial through-recesses 44, in which the four first balls 26 (first catching means) are received. The first, radial through-recesses 44 are conically tapered radially inward, so that it is ensured that the first balls 26 do not fall into the receiving space 40 of the carrier sleeve even when the guide sleeve 6 is removed and remain in the wall of the carrier sleeve 16.
The first balls 26 of the quick coupling 4 are provided to couple the guide sleeve 6 into the carrier sleeve 16. For this purpose, the guide sleeve 6 has a row of first coupling recesses 46 on its outer circumference that are adapted to the first balls 26. In the exemplary embodiment shown, this is realized by a plurality of spherical coupling recesses 46 on the outer circumference of the guide shaft 38, so that when the first balls 26 engage in the first coupling recesses 46, a rotational orientation of the guide sleeve 6 is also defined, which enables a rotational orientation of the instrument or device that can be arranged therein. Alternatively, only a first coupling recess 46 is provided, which is configured as a circumferential groove, so that a rotational orientation of the guide sleeve 6 in the carrier sleeve 16 cannot be defined.
To actuate the first balls 26, i.e. to engage the first balls 26 radially inward and to release the first balls 26 radially outward, the quick coupling 4 has the first, radially inner coupling sleeve 28, which is essentially cylindrical and which is slidably guided on the outside circumference of the carrier sleeve 16 in the axial direction, so that it can move over the first balls 26 in the axial direction with their different inner diameters. Accordingly, the first radially inner coupling sleeve 28 has at a proximal end portion a first circular cylindrical recess 48 with a first, larger inner diameter. In the distal direction, a first radial shoulder 50 is tapered radially inward. The first radial shoulder 50 tapers down to a second, smaller inner diameter of a second, distally formed, circular-cylindrical recess 52 of the first, radially inner coupling sleeve 28.
A movement of the first balls 26 through the first radially inner coupling sleeve 28 from its first, larger inner diameter to its second, smaller inner diameter thus leads to the engagement of the first balls 26 radially inwards into the first coupling recesses 46, and thus to the fixing of the guide sleeve. However, retracting the first, radially inner coupling sleeve 28—from the second, smaller inner diameter to the first, larger inner diameter-leads to the disengagement of the first balls 26 radially outward and to the release of the guide sleeve 6.
According to
According to
To actuate the second balls 24, i.e. to engage the second balls 24 radially inward and to release the second balls 24 radially outward, the quick coupling 4 has the second, radially outer coupling sleeve 30, which is essentially cylindrical and which is slidably guided on the outside circumference on the first, radially inner coupling sleeve 28 in the axial direction, so that it can move over the second balls 24 in the axial direction with their different inner diameters. Due to the coaxial and overlapping arrangement and guidance of the two coupling sleeves 28 and 30 results in a very space-saving design of the quick coupling. The second, radially outer coupling sleeve 30 has at a proximal end portion a first circular cylindrical recess 58 with a first, larger inner diameter. In the distal direction, a second radial shoulder 60 is tapered radially inward. The second radial shoulder 60 tapers down to a second, smaller inner diameter of a second, distally formed, approximately circular-cylindrical recess 62 of the second, radially outer coupling sleeve 30.
A movement of the second balls 24 through the second, radially outer coupling sleeve 30 from its (proximally arranged) first, larger inner diameter to its (distally arranged) second, smaller inner diameter thus leads to the engagement of the second balls 24 radially inward into second coupling recesses 64 of the carrier sleeve 16 arranged radially on the outer circumference (cf.
According to
With reference to
A further anti-twisting device and thus axial guidance is realized for the second, radially outer coupling sleeve 30 on the first, radially inner coupling sleeve 28, which becomes clear with reference in particular to
With reference to
The interior space of the actuating sleeve 14 is divided in the axial direction into a proximal and a distal, respectively cylindrical, interior space section, wherein the division is arranged approximately at the level of the connecting pins 22 or the flange 72. The upper interior section essentially accommodates the first balls 26, the first, radially inner coupling sleeve 28, the second balls 24, the second, radially outer coupling sleeve 30 and the second spring 36. The first spring 20 is substantially accommodated in the lower interior section. The lower interior section has a radial shoulder radially inward, on which the first spring 20 is axially supported on the actuating sleeve 14.
On the other hand, the first spring 20 is axially supported on the flange 18 of the carrier sleeve 16.
The following is a description of how to engage and secure the guide sleeve 6 and how to disengage and release the guide sleeve 6.
Looking at
A distal geometry of the guide sleeve 6 is designed by means of chamfers and rounding such that an insertion aid is formed for the two actuating elements 34 in the guide grooves 76. Since the actuating elements 34, as already explained above, are secured against rotation against the carrier sleeve by means of the through-recesses 66, the guide grooves 76 of the guide sleeve 6 slide onto the rotationally fixedly disposed actuating elements 34, i.e. the guide sleeve 6 performs a rotation about its longitudinal axis during insertion by interaction of the bevels and rounding of its distal end section until the guide grooves 76 slide onto the actuating elements 34.
In the state shown in
The guide sleeve 6 is now pressed in further so that the actuating elements 34 are moved distally, or downwards in the figures. Since the second, radially outer coupling sleeve 30 is firmly connected to the actuating elements 34 and is thus coupled in a motion-coupled manner, the second, radially outer coupling sleeve 30 is thereby carried distally, i.e. downwards in
Subsequently, the first radially inner coupling sleeve 28 is no longer fixed to the carrier sleeve 29, i.e. released. Meanwhile, the spring force of the first spring 20 acts on the first, radially inner coupling sleeve 28 and preloads it in a proximal direction of movement.
If the first coupling recesses 46 now reach the first balls 26 by further pressing into the guide sleeve 6, they can engage radially inward. The pretensioning force of the first spring 20 now shifts the first radially inner coupling sleeve 28 proximally, so that the first balls are pushed over by the smaller inner diameter of the first radially inner coupling sleeve 28. The first balls 26 are thus engaged by the first, radially inner coupling sleeve 28 into the first coupling recesses 46 of the guide sleeve 6 under constant pressure, and the latter is thus securely fixed and orientated on the carrier sleeve 16.
In this state, the actuating sleeve 14 has its second fixing position B and the coupling mechanism of the quick coupling 4 has its second engaged position (cf.
Starting from this state, the guide sleeve 6 is now being disengaged.
None of the figures shows a sectional representation of this state, so that it is briefly summarized. Viewed from the outside, the quick coupling system 2 has this state in
Starting from this state, the actuating sleeve 14 is actuated distally or downwards according to the figures in order to release the guide sleeve 6 (cf. in particular the arrows in
In contrast,
Number | Date | Country | Kind |
---|---|---|---|
10 2023 121 252.4 | Aug 2023 | DE | national |