The present application is based on, and claims priority from JP Application Serial Number 2020-017997, filed Feb. 5, 2020, the disclosure of which is hereby incorporated by reference herein in its entirety.
The present disclosure relates to a medium feeder that feeds a medium, and a recording apparatus including the same.
In the following description, a printer will be described as an example of the recording apparatus. The printer includes a feeder that feeds out sheets of recording paper as an example of the medium from a tray that in which sheets of recording paper are loaded. In particular, the feeder to which a tray is attached in a horizontal posture includes a guide slope at a position facing a leading edge of paper sheet to guide the leading edge of paper sheet downstream, and, when the tray is attached to the feeder, the leading edge of paper sheet faces the guide slope. The guide slope may also perform a separation function of separating the paper sheets.
As an example of such a printer, JP-A-2000-335769 discloses a configuration having a shutter that abuts a leading edge of a paper sheet stacked on a tray to prevent the paper sheet from being supplied in a supply direction, and aligns leading edges of paper sheets when a plurality of paper sheets are stacked.
In the configuration disclosed in JP-A-2000-335769, a shutter is configured to move upward and downward by engaging a rotating cam and a cam follower provided above the tray. Accordingly, a space for rotating the cam is required above the tray, which leads to an increase in the height dimension of the apparatus, or a decrease in the number of paper sheets that can be loaded in the tray.
A medium feeder according to the present disclosure for solving the above problem includes: a tray configured to contain a medium stacked in an apparatus height direction; a feeding roller that feeds out the medium from the tray; a guide member that faces a leading edge of the medium loaded in the tray and guides the leading edge of the medium fed out from the tray toward downstream in a feed direction; a path blocking member configured to switch between a blocking state that blocks a feed path for a medium fed out from the tray at a position of the guide member, and an open state that opens the feed path; and a switching unit that performs switching of the path blocking member, wherein the switching unit includes a rack configured to be displaced in a feeding direction in which a medium is fed from the tray to thereby perform switching of the path blocking member, and a pinion gear that drives the rack.
The present disclosure will be schematically described below. A medium feeder according to a first aspect includes: a tray configured to contain a medium stacked in an apparatus height direction; a feeding roller that feeds out the medium from the tray; a guide member that faces a leading edge of the medium loaded in the tray and guides the leading edge of the medium fed out from the tray toward downstream in a feed direction; a path blocking member configured to switch between a blocking state that blocks a feed path for a medium fed out from the tray at a position of the guide member, and an open state that opens the feed path; and a switching unit that performs switching of the path blocking member, wherein the switching unit includes a rack configured to be displaced in a feeding direction in which a medium is fed from the tray to thereby perform switching of the path blocking member, and a pinion gear that drives the rack.
In this configuration, the switching unit that rotates the path blocking member includes a rack configured to be displaced in a feeding direction in which a medium is fed from the tray to thereby perform switching of the path blocking member, and a pinion gear that drives the rack. Accordingly, it is possible to prevent an increase in dimension in the direction perpendicular to the feeding direction, that is, in the apparatus height direction, or a decrease in the number of media that can be loaded in the tray compared with a configuration that rotates the path blocking member by rotation of the cam.
In a second aspect according to the first aspect, the path blocking member may rotate to switch between the blocking state and the open state, the switching unit may include a pressing member that biases the path blocking member toward the open state, and the rack may be displaced between a first position where the path blocking member is maintained in the blocking state against a pressing force from the pressing member and a second position where the path blocking member is allowed to assume the open state.
In a third aspect according to the second aspect, the medium feeder may further includes: a reverse path that reverses a medium fed out from the tray, the reverse path being provided above the tray in the apparatus height direction; and a path forming member that forms at least part of the reverse path, wherein the rack may be displaced along an underside of the path forming member.
With this configuration, since the medium feeder may include: a reverse path that reverses a medium fed out from the tray, the reverse path being provided above the tray in the apparatus height direction; and a path forming member that forms at least part of the reverse path, wherein the rack may be displaced along an underside of the path forming member, a space under the path forming member can be effectively used to prevent an increase in size of the apparatus.
In a fourth aspect according to the third aspect, the medium feeder may further include a roller driving shaft that transmits a rotation torque to the feeding roller, the roller driving shaft being provided under the path forming member in the apparatus height direction, wherein at least part of the pinion gear and at least part of the roller driving shaft may overlap each other in the apparatus height direction.
With this configuration, since the medium feeder may further include a roller driving shaft that transmits a rotation torque to the feeding roller, the roller driving shaft being provided under the path forming member, wherein at least part of the pinion gear and at least part of the roller driving shaft may overlap each other in the apparatus height direction, an increase in the apparatus height direction can be prevented.
In a fifth aspect according to any one of the second to fourth aspects, the feeding roller and the rack may be driven by a power supplied from a common motor. With this configuration, since the feeding roller and the rack may be driven by a power supplied from a common motor, the cost for the apparatus can be reduced.
In a sixth aspect according to the fifth aspect, a clutch mechanism may be provided in a driving force transmission path from the motor to the rack, the clutch mechanism being configured to permit rotation of the motor after the rack reaches a movement limit position. With this configuration, since a clutch mechanism may be provided in a driving force transmission path from the motor to the rack, the clutch mechanism being configured to permit rotation of the motor after the rack reaches a movement limit position, the rack does not interfere with rotation of the feeding roller.
In a seventh aspect according to the fifth or sixth aspect, the path blocking member may move along the feed path when it rotates from the blocking state to the open state at a speed higher than a feeding speed of a medium being fed along the feed path by a feeding force supplied from the feeding roller.
With this configuration, since the path blocking member may move along the feed path when it rotates from the blocking state to the open state at a speed higher than a feeding speed of a medium being fed along the feed path by a feeding force supplied from the feeding roller, it is possible to prevent the leading edge of the paper sheet fed out by the feeding roller from being collapsed when it abuts the path blocking member.
In an eighth aspect according to any one of the fifth to seventh aspects, the medium feeder may further include a delay unit that delays a rotation start timing of the feeding roller from that of the path blocking member when the motor in a stationary state is rotated to switch the path blocking member from the blocking state to the open state.
With this configuration, since the medium feeder may further include a delay unit that delays a rotation start timing of the feeding roller from that of the path blocking member when the motor in a stationary state is rotated to switch the path blocking member from the blocking state to the open state, it is possible to prevent the leading edge of the medium fed out by the feeding roller from being collapsed when it abuts the path blocking member.
A recording apparatus according to a ninth aspect includes: a recording unit that performs recording on a medium; and the medium feeder according to any one of the first to eighth aspects. With this configuration, in the recording apparatus, the advantageous effects of any one of the above first to eighth aspects can be achieved.
In a tenth aspect according to the ninth aspect, the recording apparatus may further include a medium receiving unit that receives a medium outputted after recording is performed, the medium receiving unit being disposed above the tray in the apparatus height direction, wherein at least part of the switching unit may overlap the medium receiving unit in the apparatus height direction. With this configuration, since the recording apparatus may further include a medium receiving unit that receives a medium outputted after recording is performed, the medium receiving unit being disposed above the tray, wherein at least part of the switching unit may overlap the medium receiving unit in the apparatus height direction, an increase in the apparatus height direction can be prevented.
With reference to the drawings, the above aspects will be described below. In the following description, an ink jet printer that performs ink jet recording onto a paper sheet, which is an example of a medium, will be described as an example of the recording apparatus. Hereinafter, an ink jet printer is simply referred to as a “printer.” The X-Y-Z coordinate system indicated in the drawings is Cartesian coordinate system, in which the X axis direction is an apparatus width direction and a paper sheet width direction, the Y axis direction is a paper sheet transport direction during recording being performed onto the paper sheet and an apparatus depth direction, and the Z direction is an apparatus height direction and the vertical direction. A direction in which the paper sheet is fed and transported may also be referred to as a “downstream direction,” and a direction opposite the downstream direction may also be referred to as an “upstream direction.”
In
The front cover 5 openably covers the front side of the apparatus main body 2, and can assume a closed state (not shown) and an open state shown in
The output tray 19 is configured to switch between an accommodated state in which it is accommodated in the apparatus main body 2 as shown in
The upper cover 6 provided on the top of the apparatus openably covers the apparatus, and can assume a closed state and an open state (not shown). When the upper cover 6 is in the open state, the inside of the apparatus main body 2 is exposed so that a jam clearing operation, an ink injection work, and the like can be performed. Further, on the top of the apparatus, the operation unit 8 is provided through which various operations of the printer 1 are operated. On and off operation of the power supply of the apparatus and various settings can be performed through the operation unit 8.
With reference to
The feeding roller 11 and the reverse roller 13 are driven by a motor 65 (see
In
As shown in
When the paper sheet tray 10 is attached to the apparatus main body 2, the stopper 10a is located in the −Y direction from the guide member 12. With this configuration, the leading edge of the paper sheet abuts the guide member 12 rather than the stopper 10a when the paper sheet is fed out.
A path blocking member 40 is provided adjacent to the guide member 12. The path blocking member 40 is rotatable about a rotation shaft 40a having a rotation axis parallel to the X axis direction, and the path blocking member 40 rotates to switch between a blocking state (see
Moreover, when rotating from the open state to the blocking state, the path blocking member 40 can push the leading edge of the paper sheet which has been put on the upper portion of the guide member 12 back into the paper sheet tray 10. That is, the path blocking member 40 also serves as a paper sheet returning unit. In feeding of a plurality of paper sheets, the path blocking member 40 is switched from the blocking state to the open state to feed the first paper sheet, and remains in the open state until feeding of the last paper sheet is completed. After the trailing edge of the last paper sheet has passed through the path blocking member 40, the path blocking member 40 is switched from the open state to the blocking state. The details of a switching unit 43 that performs switching of the path blocking member 40 will be described later.
Further, the path blocking member 40 includes an abutment member 40b. When the path blocking member 40 is in the blocking state, the abutment member 40b hangs down substantially vertically as shown in
The paper sheet tray 10, the feeding roller 11, the reverse roller 13, the guide member 12, the path forming member 30, and the path blocking member 40, described above, constitute the paper sheet feeder 3.
The paper sheet that has reached the transport driving roller 14 and the transport driven roller 15 is transported to a position under a recording head 17, which an example of a recording unit, by the transport driving roller 14 and the transport driven roller 15. In
The recording head 17 is an ink jet recording head disposed on the bottom of the carriage 16. The carriage 16 reciprocates in a paper sheet width direction (X axis direction), which is a direction perpendicular to a direction (+Y direction) in which paper sheet is transported during recording, and performs recording by ejecting ink from the recording head 17 while reciprocating. A support member 18 is provided at a position facing the recording head 17, and the paper sheet fed downstream by the transport driving roller 14 and the transport driven roller 15 is supported by the support member 18.
After recording is performed by the recording head 17, the paper sheet is nipped between an output driving roller 20 and an output driven roller 21, which are disposed downstream of the recording head 17 in the paper sheet transport path, and outputted in the +Y direction. The output driving roller 20 is a roller driven by a motor (not shown), and the output driven roller 21 is a roller driven by rotation of the output driving roller 20.
Next, the details of the paper sheet feeder 3 will be described. As shown in
The swing member 22 switch between a state in which swing is regulated by a swing regulation unit 25 shown in
In
The torsion spring 27 is provided on the rotation shaft 26. Due to a spring force of the torsion spring 27, a state shown in
The slide member 28 is slidable in the Y axis direction, that is, in a direction in which the paper sheet tray 10 is detachably attached. When the paper sheet tray 10 is not attached, the slide member 28 is biased in the +Y direction by the engaging member 26b as shown in
As shown in
Further, the rack member 44 has a cam section 44b on the underside thereof at the −Y direction end. The cam section 44b is engageable with the path blocking member 40. The path blocking member 40 is subjected to a spring force from the torsion spring 47, which is an example of the pressing member such that the path blocking member 40 is biased in a direction in which it assumes the open state (see
The position of the rack member 44 shown in
As the rack member 44 moves from the second position in the −Y direction, the cam section 44b pushes down the path blocking member 40 against the spring force from the torsion spring 47. Accordingly, the path blocking member 40 changes from the open state to the blocking state. As described above, as the rack member 44 is displaced in the paper sheet feeding direction from the paper sheet tray 10, that is, in the Y axis direction, the displacement movement is converted into the rotation movement of the path blocking member 40.
Then, a mechanism of rotating the pinion gear 45 meshing with the rack section 44a of the rack member 44, in other words, the switching unit 43 that performs switching of the path blocking member 40 will be described. In
The gear 51 is a gear that integrally rotates with the gear 50, and a driving force of the motor 65 is transmitted to the gear 50 via gear, which is not shown in
When a rotation direction of the motor 65 in which the feeding roller 11 feeds a paper sheet from the paper sheet tray 10 is defined as a forward rotation direction, and a rotation direction opposite to the forward rotation direction is defined as a reverse rotation direction, the rack member 44 is displaced in the +Y direction, that is, displaced toward the second position by forward rotation of the motor 65, and the path blocking member 40 is switched from the blocking state to the open state. The rack member 44 is displaced to the −Y direction, that is, toward the first position by reverse rotation of the motor 65, and the path blocking member 40 is switched from the open state to the blocking state. Further, a one-way clutch (not shown) is provided in a driving force transmission path to the feeding roller 11. Accordingly, even when the motor 65 rotates in reverse direction, the rotation torque is not transmitted to the feeding roller 11, and the feeding roller 11 does not rotate in reverse direction.
A clutch mechanism 72 is disposed in a driving force transmission path from the motor 65 to the rack member 44. The clutch mechanism 72 permits rotation of the motor 65 after the rack member 44 reaches a movement limit position, specifically, the first position or the second position. Referring to
The compression spring 67 exerts a spring force between the washer 68 fixed by the screw 69 and the friction member 66, and biases the friction member 66 in the −X direction. Accordingly, the gear 58 is also biased in the −X direction, and pressed against the flange 71a. In this configuration, as the rotation shaft 71 rotates, the gear 58 rotates together with the rotation shaft 71 by a friction force between the gear 58 and the friction member 66, and a friction force between the gear 58 and the flange 71a. Since the gear 58 is configured to transmit the rotation torque to the pinion gear 45 that constitutes the rack pinion mechanism (see
With reference to
The delay unit 75 includes a torsion spring 73, which is an example of a pressing member, and the torsion spring 73 generates a pressing force between the rotator 74 and the gear 60. In
On the other hand, when the gear 65 rotates in the arrow A direction by forward rotation of the motor 65 from the state shown in the left view of
As described above, the paper sheet feeder 3 includes: the paper sheet tray 10 configured to contain paper sheets stacked in an apparatus height direction; the feeding roller 11 that feeds out the paper sheet from the paper sheet tray 10; the guide member 12 that faces a leading edge of the paper sheet loaded in the paper sheet tray 10 and guides the leading edge of the paper sheet fed out from the paper sheet tray 10 toward downstream in a feed direction; the path blocking member 40 configured to switch between a blocking state that blocks a feed path for a paper sheet fed out from the paper sheet tray 10 at a position of the guide member 12, and an open state that opens the feed path; and the switching unit 43 that performs switching of the path blocking member 40. The switching unit 43 includes the rack member 44 configured to be displaced in a feeding direction in which the paper sheet is fed from the paper sheet tray 10 to thereby perform switching of the path blocking member 40, and the pinion gear 45 that drives the rack member 44. With this configuration, it is possible to prevent an increase in dimension in the apparatus height direction, or a decrease in the number of paper sheets that can be loaded in the paper sheet tray 10 compared with a configuration that rotates the path blocking member 40 by rotation of the cam. Further, the path blocking member 40 includes the abutment member 40b, and the abutment member 40b as viewed in the rotation axis direction of the path blocking member 40 engages with the guide member 12 when the path blocking member 40 is in the blocking state. As a consequence, the paper sheet feed path T1 is completely blocked. Further, the abutment member 40b has asperities on the surface facing the paper sheet. Accordingly, when the leading edge of the paper sheet abuts the abutment member 40b, the paper sheet is reliably prevented from being advanced upward in the apparatus height direction. Further, the switching unit 43 includes a plurality of shaft and a plurality of gears.
In the present embodiment, the path blocking member 40 rotates to switch between the blocking state and the open state. The switching unit 43 includes the torsion spring 47 as the pressing member that biases the path blocking member 40 toward the open state. The rack member 44 is displaced between the first position (see
Further, in the present embodiment, the paper sheet feeder 3 further includes: the reverse path R1 that reverses the paper sheet fed out from the paper sheet tray 10, the reverse path R1 being provided above the paper sheet tray 10 in the apparatus height direction as shown in
Further, in the present embodiment, the paper sheet feeder 3 further includes the roller driving shaft 23 that transmits a rotation torque to the feeding roller 11, the roller driving shaft 23 being provided under the path forming member 30 in the apparatus height direction, wherein at least part of the pinion gear 45 and at least part of the roller driving shaft 23 overlap each other in the apparatus height direction. In
Further, in the present embodiment, the feeding roller 11 and the rack member 44 are driven by a power supplied from the common motor 65. Accordingly, the cost for the apparatus can be reduced.
Further, in the present embodiment, the clutch mechanism 72 is disposed in a driving force transmission path from the motor 65 to the rack member 44, and the clutch mechanism 72 permits rotation of the motor 65 after the rack member 44 reaches a movement limit position. Accordingly, the rack member 44 does not interfere with rotation of the feeding roller 11.
Further, in the present embodiment, a reduction ratio in power transmission by the gear train shown in
Further, in the present embodiment, the paper sheet feeder 3 further includes: the delay unit 75 that delays a rotation start timing of the feeding roller 11 from that of the path blocking member 40 when the motor 65 in a stationary state is rotated to switch the path blocking member 40 from the blocking state to the open state. Accordingly, it is possible to prevent the leading edge of the paper sheet fed out by the feeding roller 11 from being collapsed when it abuts the path blocking member 40. The present embodiment has been described the delay unit 75 as having a configuration described in connection with
Further, as shown in
The present disclosure is not limited to the aforementioned embodiment. Various modifications can be made within the scope of the disclosure defined by the appended claims, and such modifications should be included in the scope of the disclosure. For example, as shown in
Number | Date | Country | Kind |
---|---|---|---|
2020-017997 | Feb 2020 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
7210677 | Fukumura | May 2007 | B2 |
8231122 | Tu | Jul 2012 | B2 |
8528895 | Hanamoto | Sep 2013 | B2 |
20060236331 | Chang et al. | Oct 2006 | A1 |
20120133095 | Tu | May 2012 | A1 |
20130241139 | Hayakawa | Sep 2013 | A1 |
Number | Date | Country |
---|---|---|
103569702 | Feb 2014 | CN |
2000-335769 | Dec 2000 | JP |
2003267577 | Sep 2003 | JP |
2006-225151 | Aug 2006 | JP |
5924052 | Apr 2016 | JP |
Number | Date | Country | |
---|---|---|---|
20210237991 A1 | Aug 2021 | US |