Patent Grant
10563648
The present invention relates to a membrane vacuum pump.
With known membrane vacuum pumps, a membrane which bounds a suction space or working space is typically deflected mechanically or hydraulically in order thereby to increase the size of the suction space in a suction phase and to decrease it in a compression phase. To convey a medium by means of a membrane vacuum pump, valves are necessary at an inlet and at an outlet of the suction space, wherein one valve is closed at the outlet during the suction phase and one valve is closed at the inlet during the compression phase.
The components which are required for the mechanical or hydraulic deflection of the membrane represent a disadvantage of a conventional membrane vacuum pump. These components require a certain construction space and, in addition, wear occurs either at the components themselves or at the membrane. In addition, conventional membrane vacuum pumps have an unused space, that is a so-called “dead volume”, at a reverse point of the membrane in the compression phase whose gas content is not expelled via the outlet.
A membrane vacuum pump is proposed in EP 2 685 104 A1 in which a membrane composed of a magnetorheological or of an electrorheological material is arranged in a flow passage between oppositely disposed actuators which are arranged at both sides of the flow passage. The membrane is deflected in the flow passage by a suitable control of the actuators such that a fluid volume is encapsulated in the flow passage and is subsequently transported along the flow passage from an inlet to an outlet of the membrane vacuum pump. It is a disadvantage with this membrane vacuum pump that the actuators have to be arranged at both sides of the flow passage to encapsulate the fluid volume and that a complex control of the actuators and an intense deformation of the membrane at a plurality of points and in different directions is necessary for the transport of the fluid volume.
It is an object of the present invention to provide a membrane vacuum pump which, on the one hand, has a compact and simple design and which, on the other hand, overcomes the disadvantages of conventional membrane vacuum pumps, in particular with respect to wear and dead volume.
This object is satisfied by a membrane vacuum pump having the features of claim 1.
The membrane vacuum pump in accordance with the invention has at least one working space which is bounded by a membrane which is deformable to vary the size of the working space and has a controllable actuator unit which is provided to deform the membrane by a contactless action on the membrane by means of electrical and/or magnetic fields. At least one inlet and at least one outlet for a medium are formed in the wall which bounds the working space. The medium is sucked into the working space via the inlet in a suction phase, with the working space increasing in size in so doing, and is expelled from the working space via the outlet in a compression phase, with the working space decreasing in size in so doing.
The suction phase and the compression phase alternate periodically during a pumping process in the membrane vacuum pump. In this respect, the duration of the suction phase and of the compression phase can each be set by the action on the membrane by means of the electrical and/or magnetic fields. The pumping frequency of the membrane vacuum pump can be controlled in this manner.
Since the action on the membrane for its deformation takes place in a contactless manner, the membrane is the only part of the membrane vacuum pump which has to move. Very little wear therefore occurs during the pumping process of the membrane vacuum pump and the membrane vacuum pump has a correspondingly long service life.
Since the membrane vacuum pump ultimately only comprises the wall and the membrane which form the working space, it has a compact and simple design. The membrane vacuum pump can thereby also be used as a roughing pump in those cases, for example for a turbomolecular pump, in which there is little space available for a roughing pump. The membrane vacuum pump in accordance with the invention furthermore has low manufacturing costs due to the small total number of parts required.
The membrane can be designed with a smooth and constant thickness. It is alternatively possible to provide the membrane with a profiling on both sides. The thickness of the membrane can furthermore vary, with in particular the thickness profile of the membrane being able to be adapted to the shape of the wall, in particular to the shape of a recess formed in the wall.
Advantageous embodiments of the invention are also set forth in the dependent claims, in the description and in the Figures.
In accordance with an embodiment, the working space has an axis along which the membrane is deformable. The axis is furthermore surrounded by an annular sealing region between the membrane and the wall. The working space is in this respect preferably formed rotationally symmetrically with respect to the axis.
The working space of the membrane vacuum pump is closed and sealed by the annular sealing region during the pumping process. Since the sealing region surrounds the axis in an annular form, the membrane is mainly deformed within this ring. An efficient increase and decrease in size of the working space on the deformation of the membrane thereby takes place, for example, starting from the sealing region, inwardly in the direction of the axis.
With a rotationally symmetrical design of the working space with respect to the axis, the sealing region is likewise rotationally symmetrical with respect thereto and the working space can be manufactured in a simple manner. A uniform concentric deformation of the membrane furthermore takes place in this case in which at most small strains occur in the membrane.
The inlet of the vacuum pump can comprise one or more openings which are formed in the wall in the region of an annular sealing region between the membrane and the wall. Since the deformation of the membrane takes place within the annular sealing region, the inlet is thus located in a marginal region of the wall or of the membrane in which the membrane has the maximum extent. If the inlet comprises a plurality of openings, the volume of the medium which can be received by the vacuum pump in the suction phase can be maximized by the arrangement of the openings in the annular sealing region.
The inlet is furthermore preferably closable by means of the membrane. A valve at the inlet of the vacuum pump, which is necessary with conventional membrane vacuum pumps, can thereby be dispensed with.
In accordance with a further advantageous embodiment, the working space of the vacuum pump comprises a recess formed in the wall. In this respect, the membrane is deformable by means of the actuator unit into the recess in the compression phase and out of the recess in the suction phase. The recess is preferably rotationally symmetrical with respect to an axis of the working space.
The maximum size of the working space is thus at least partly predefined by the shape of the recess. The working space furthermore also has a predefined size when the membrane is in a non-deformed state. The membrane can furthermore advantageously be deformed into the recess up to contact at the wall in the compression phase. The above-described dead volume, which is disadvantageous in conventional membrane vacuum pumps, is thereby avoided. In addition, the recess can be designed such that only a slight deformation of the membrane is necessary during the pumping process of the vacuum pump. The service life of the membrane and of the vacuum pump is thereby in turn further extended overall due to the reduced wear.
In accordance with a further embodiment, the wall defines a curve which is continuously differentiable in every cross-section including an axis of the working space. The deformation of the membrane can take place along this curve. Excessive or even kinking deformations of the membrane can be avoided by this design of the wall. The membrane can nestle at the wall so that the mechanical strain on the membrane is reduced to a minimum and its service life is thus further extended.
The actuator unit is preferably controllable such that the membrane can be deformed in a different manner over time and/or in location. The control of the actuator unit in this respect advantageously takes place by a control device which controls the actuator unit such that the time development of the deformation of the membrane and/or the spatial design of the deformation are fixed. Not only a control of the pumping frequency of the vacuum pump thus takes place, but the degree and the shape can furthermore also be controlled on the change of the size of the working space.
The membrane is furthermore preferably inwardly deformable from an outer marginal region in the direction of an axis of the working space. A uniform deformation of the membrane from the outside to the inside thereby takes place and small strains therefore occur within the membrane.
The actuator preferably comprises a plurality of actuators which can be acted on electrically and which can, for example, be electromagnets or electrodes. The membrane accordingly preferably comprises or consists of a material which is magnetic and/or magnetizable or which is electrorheological or magnetorheological or dielectric. The selection of the material of the membrane thus takes place in a manner matching the type of the actuators.
The actuators which can be electrically acted on can in this respect be controlled by relatively simple, inexpensive electronics which are integrated in the control device. The control of the actuators which can be acted on electrically can furthermore take place in accordance with the properties of the membrane to reach the required pumping frequency or the required suction capacity of the vacuum pump.
The actuator unit preferably comprises a plurality of actuators arranged distributed at the wall outside the working space. The individual actuators can be individually controlled and can be serviced or replaced individually by such a modular design of the actuator unit. In addition, the membrane can be sectionally deformed by an individual control of the actuators arranged distributed at the wall. The actuators are in this respect in particular arranged concentrically about an axis of the working space. This in turn simplifies the production of the pump and in addition a uniform deformation of the membrane is possible if it has a correspondingly disk-like design.
In accordance with a further advantageous embodiment, the membrane separates two working spaces respectively bounded by a wall from one another. In this case, a single membrane effects a change of the size of two working spaces simultaneously by a corresponding deformation. If a working space is increased in size in the suction phase by the deformation of the membrane, the second working space is accordingly simultaneously reduced in size by the deformation of the membrane in the compression phase. Two pump stages can thereby be implemented simultaneously with a single membrane.
If two pump stages are to be formed in series, the outlet of the one working space is connected to the inlet of the other working space. A vacuum pump having a higher compression is thereby produced. For a parallel connection of two pump stages, in contrast, the inlets of both working spaces are connected in parallel, i.e. are connected to the same recipient or to the outlet of a further pump. An increased suction capacity of the entire vacuum pump having two pump stages thereby results.
In general, as many vacuum pumps in accordance with the invention as desired can be combined with one another. For example, modules of a plurality of pump stages connected in parallel can also be combined either with the modules of the same type or with modules which comprise a plurality of pump stages connected in series to form a total pump unit.
The actuator unit is preferably controllable such that the respective outlet of the one working space remains closed by the membrane until the inlet of the other working space is closed by means of the membrane. In the case of two pump stages connected in series, a valve at the outlet of the first pump stage can thereby be dispensed with since the membrane takes over the function of such a valve by the time-controlled closing of the outlet of the one working space and of the inlet of the other working space.
Finally, the invention relates to a system having at least two cooperating vacuum pumps in accordance with the invention. In this respect, the vacuum pumps are preferably connected in series or in parallel, wherein—as already mentioned above—both parallel connections and serial connections can also be provided within a total pump. A plurality of modules in which a respective plurality of pumps are connected in series can thus e.g. be connected in parallel.
In general, a module system can be provided, in particular due to the compactness, the simple design and the small manufacturing costs of the pump in accordance with the invention, which allows a more or less complex pump system to be put together from individual pumps of the type in accordance with the invention, which can generally be of any desired number, in which pump system the individual pumps or modules or groups of pumps are connected to one another and can be controlled in accordance with the demands of the respective application.
The invention will be explained purely by way of example with reference to the enclosed Figures which represent an embodiment of a vacuum pump in accordance with the invention. There are shown:
The upper and lower wall halves 17a, 17b each have a recess 19 with respect to the membrane 15 which is located in a position of rest in the illustration. In a marginal region 21, the wall, i.e. the respective upper wall half 17a and the lower wall half 17b, comprises inlets 23a, 23b, whereas a respective outlet 25a, 25b is arranged at the center of the recess 19. A gaseous medium which is to be conveyed by means of the pump 11 moves via the inlets 23a, 23b into the working space 13, as is indicated by the arrows 24. The medium is expelled from the outlets 25a, 25b by the pumping process and ultimately moves via lines into a region which is at atmospheric pressure, for example.
The inlets 23a, 25b furthermore comprise a plurality of openings 27 which are located in a sealing region 29 in which the openings 27 are closed by means of the membrane 15 on the expulsion of the medium through the outlets 25a, 25b. The openings 27 can e.g. be provided in the form of circular or slit-shaped apertures.
The vacuum pump 11 furthermore has an actuator unit which consists of an upper actuator unit 31a and a lower actuator unit 31b which are controllable separately from one another. The actuator units each have a plurality of electromagnets 33 as actuators which are arranged outside the working space 13 and outside the respective wall 17a, 17b and are distributed over them.
The membrane 15 comprises a magnetorheological elastomer material. If one or more of the electromagnets 33 are activated, the membrane 15 is pulled in the direction of the activated electromagnet or electromagnets 33 due to the magnetorheological elastomer material, i.e. it is deformed into or out of one of the respective recesses 19 of the respective wall 17a, 17b.
The total arrangement of the vacuum pump 11 is rotationally symmetrical with respect to an axis 35. The electromagnets 33 are thus either respective annular magnets at the individual radial positions or a plurality of respective discrete, individual magnets are provided at the individual radial positions and are uniformly arranged in an annular manner in the peripheral direction. The individual openings 27 of the inlets 23a, 23b are each uniformly distributed over the annular sealing region 29. The radial positions of the electromagnets 33 are uniformly distributed over the respective wall 17a, 17b.
The electromagnets 33 of the actuator units 31a, 31b are controlled by a control device 41. Only connections to the electromagnets 33 of the upper actuator unit 31a are shown in
The function of the membrane vacuum pump 11 in accordance with the invention is illustrated in
The electromagnets 33 of the upper actuator unit 31a are activated in
The upper working space 13a is therefore at the end of the compression phase in
The electromagnets 33 of the upper working space 31a are subsequently deactivated, while the electromagnets 33 of the lower actuator unit 31b are activated. The membrane 15 is thereby released from the upper wall half 17a and moves in the direction of the lower wall half 17b. In this respect the actuator units 31a, 31b are controlled such that the membrane 15 reaches the lower wall half 17b in its sealing region 29 at an early time and thus closes the openings 27 of the inlet 23b in the lower wall half 17b to initiate the compression phase of the lower working space 13b.
As soon as the openings 27 of the inlet 23b in the lower wall half 17b are completely closed, the compression phase starts in the lower working space 13b. In
The medium to be conveyed is expelled via the outlet 25b of the lower working space 13b in its compression phase. At the same time, a check valve, not shown, at the outlet 25a of the upper working space 13a in turn prevents a backflow into said working space during its suction phase.
The membrane 15 lies at the lower wall half 17b from radially outwardly to radially inwardly during the compression phase to press the gas completely out of the lower working space 13b. As soon as the membrane 15 completely contacts the lower wall half 17b, the electromagnets 33 of the lower actuator unit 31b are deactivated again and a new activation of the electromagnets 33 of the upper actuator unit 31a begins.
The membrane 15 thus carries out a periodic deformation between the upper wall half 17a and the lower wall half 17b overall. The shape of the wall halves 17a, 17b allows a respective complete emptying of the respective working spaces 13a, 13b and is gentle on the material of the membrane 15. The frequency of the periodic deformation of the membrane 15 is controlled via the alternate activation of the electromagnets 33 of the upper or lower actuator units 31a, 31b.
The membrane vacuum pump 11 comprises two pump stages due to the upper and lower working spaces 13a, 13b. These two pump stages can either be connected in parallel in that the inlets 23a, 23b of both the upper wall half 17a and the lower wall half 17b are connected to the same recipient or are connected to a common main pump, for example to a turbomolecular pump. The outlets 25a, 25b are correspondingly connected to one another in such a parallel connection, i.e. they produce a common outlet line (not shown).
Alternatively, the two pump stages of the membrane vacuum pump 11 can also be connected in series, as is shown schematically in
Since the electromagnets 33 of the actuator units 31a, 31b can each be controlled independently of one another, it is possible to specifically deform the membrane 15 such that the outlet 25a of the upper working space 13a remains closed by the membrane 15 for so long until the inlet 23b of the lower working space 13b is closed by the membrane 15. In other words, the membrane 15 is first only “attracted” by an activation of the electromagnets 33 of the lower actuator unit 31b in the marginal region 21 or in the sealing region 29 of the lower working space 13b, i.e. is deformed in the direction of the lower wall half 17b, while the membrane 15 is “held firm” in the central region, i.e. in the proximity of the axis 35, in the recess 19 of the upper wall half 17a. This state, in which the membrane 15 is deformed in a central region in the direction of the upper wall half 17a and simultaneously in a marginal region of the lower wall half 17b, is shown schematically in
In the directly subsequent suction phase of the upper working space 13a, no backflow from the lower working space 13b into the upper working space 13a takes place since the inlet 23b of the lower working space 13 is closed before the membrane 15 is released from the outlet 25a of the upper working space 13a. A check valve between the two pump stages, i.e. between the lower working space 13b and the upper working space 13a, can therefore be dispensed with on such a serial connection of the two pump stages of the membrane vacuum pump 11. The outlet 25b of the lower working space 13b, however, still has such a check valve to prevent the backflow.
Alternatively, the membrane 15 can be manufactured from or can comprise an electrorheological material. In this case, corresponding electrodes are used in the two actuator units 31a, 31b instead of the electromagnets 33.
The membrane vacuum pump 11, on the one hand, has the advantages of a conventional membrane vacuum pump, in particular with respect to a “dry” operation without lubricant such as oil which is required with piston pumps.
The operation of the pump 11 in accordance with the invention is additionally very quiet and low in vibrations.
The membrane vacuum pump is furthermore characterized by a particularly simple and compact construction with a relatively small number of parts and thus by comparatively small manufacturing costs.
In addition, with the membrane vacuum pump 11 in accordance with the invention, the disadvantageous “dead volume” of conventional membrane vacuum pumps, i.e. a volume in the working space which is not pumped out via an outlet, is avoided in that the membrane 15 completely contacts the upper or lower wall half 17a, 17b in the respective recess 19 at the end of the respective compression phase of the upper or lower working space 13a, 13b.
| Number | Date | Country | Kind |
|---|---|---|---|
| 15182144 | Aug 2015 | EP | regional |
| Number | Name | Date | Kind |
|---|---|---|---|
| 2659310 | Ryba | Nov 1953 | A |
| 4498850 | Perlov | Feb 1985 | A |
| 4599083 | Perlov | Jul 1986 | A |
| 8678787 | Hirata | Mar 2014 | B2 |
| 20140017097 | Conrad | Jan 2014 | A1 |
| Number | Date | Country |
|---|---|---|
| 863701 | Jan 1953 | DE |
| 7100368 | Dec 1953 | GB |
| 0443875 | Feb 1992 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20170058883 A1 | Mar 2017 | US |
