This application claims the priority benefit of Taiwan application serial no. 97102191, filed on Jan. 21, 2008. The entirety of the above-mentioned patent application is hereby incorporated by reference herein and made a part of specification.
1. Field of the Invention
The present invention relates to a semiconductor device and a manufacturing method thereof. More particularly, the present invention relates to a memory capacitor and a manufacturing method thereof.
2. Description of Related Art
With the recent developments in the field of electronics, a large number of electronic products termed as ‘3C’ products such as computers, communication and consumer electronic products are being widely produced. These electronic products require a variety of semiconductor components, which have different functions. Therefore, an application specific integrated circuit (ASIC) has been developed for manufacturing and integrating semiconductor components in accordance with their different requirements. For example, a mixed mode circuit (MMC) is a type of ASIC, wherein a capacitor and a complementary metal oxide semiconductor (CMOS) device are integrated.
For example, semiconductor memory devices generally include the capacitor or a transistor for storing and reading data or information, such as a dynamic random access memory (DRAM) component, a static random access memory (SRAM) component, and etc. Due to the rapid increase in the memory space needed to operate computer software, the required number and capacitance of the capacitors are also increased. To satisfy this growing demand for capacitors, some basic modification is required to be made to the existing techniques for manufacturing the semiconductor device.
Regarding the DRAM, the DRAM industry has a high amount and a high value of the production in the semiconductor industry. In order to occupy more market shares, companies compete with one another to develop advanced techniques for manufacturing the DRAM.
In order to increase the integration of the DRAM, the components are increasingly miniaturized, so that the cross-section per unit capacitor and the distance between the capacitors becomes smaller and smaller. In the limited space, the capacitor must provide sufficient capacitance to maintain signal intensity. Therefore, the correlation between the capacitance, and the design and the arrangement of the memory capacitor is emphasized when designing the DRAM. In addition to that, the process is simplified to increase the production yield and reduce the cost.
The conventional memory capacitor is a plannar capacitor. Along with the increase in the requirement of the memory capacitor, the structure is developed into a 3-dimensional structure to contain more memory units per unit area, so that a trench capacitor and a stack capacitor are designed. In the trench capacitor, a trench is dug, from a surface of the wafer, to serve as a capacitor, such that the integration of the memory capacitor is increased and the capacitance is sufficient. However, because etching efficiency is reduced by a high aspect ratio of the trench capacitor, the process encounters physical limits. As regards the stack capacitor, the capacitors are stacked over the surface of a chip in order to increase the capacitance. The advantage is that it is easy to expand the capacitance and to overcome processing problems.
However, the stacked capacitors have problems required to be solved. In order to have a large number of the capacitors, a design rule of a capacitor layout is advanced from 8F2 to 6F2, and thereby results in a 20% deduction of the chip size and a 20% deduction of the area of each of the net dies. However, it also causes the distance between the capacitors to decrease, and a 15% deduction of the cross-sectional area of the capacitors. In order to maintain the capacitance, in addition to changing the shape of the capacitors to increase the surface of the capacitor, one method is to utilize a dielectric film with a high dielectric constant. However, when a dielectric constant is higher, a leakage current problem is getting serious, so that the process has to be improved. Therefore, increasing the height of the capacitor has become a widely adopted strategy.
In addition, in order to increase the capacitance, a cylindrical capacitor having larger inner and outer surfaces than a conventional capacitor is adopted instead of a cup capacitor having a firm structure, but a twin bit failure may occur because the structure strength is weakened. For example, in a 90 nm process, the memory capacitors are unstable, so they may contact with one another. There are two ways to solve the problem. One is to actively design the distance between the memory capacitors to avoid the contact therebetween. The other is to passively add a support structure between the memory capacitors in the process to prevent collapse of the memory capacitors.
The support structure is set forth in quite some US patents or US patent applications. In U.S. Pat. No. 7,126,180, a ring-shaped/bowl-shaped stabilizer is disposed outside the capacitor and has a shape of a trapezoid having a top width larger than a bottom width. The ring-shaped/bowl-shaped stabilizer is fixed near a top of the lower electrode plate, and the stabilizers are connected, along a diagonal direction, between the capacitors. In US patent application no. 2005/0161720, a stabilizer having a protrusion is disposed outside the memory capacitor and is connected to an adjacent connection part to form an H shape. Furthermore, a ring-shaped stabilizer is disclosed in US patent application no. US2005/0253179, wherein the ring-shaped stabilizer is inserted into a ring-shaped trench and is vertical to a lower electrode plate. Stabilizers disclosed in U.S. Pat. No. 7,247,537 are disposed near a top of a lower electrode plate, and are connected to one another. An upper part of a stabilizer disclosed in US2005/0040448 is bended inwardly. A support structure disclosed in US2006/0211178 is a disc surrounding a lower electrode plate, and there are connection parts between the lower electrode plates. In the prior arts, most of the reinforced structures are passive support structure, and it requires the connection parts to connect the support structure to one another.
The present invention is directed to a memory capacitor having a reinforced structure disposed outside the bottom of the lower electrode to effectively improve the structure strength of the memory capacitor and to prevent the memory capacitor from malfunctioning due to collapse of the memory capacitor.
The present invention provides a memory capacitor including a lower electrode, a dielectric layer, an upper electrode and a reinforced structure. The dielectric layer is disposed on the lower electrode, and the upper electrode is disposed on the dielectric layer. The reinforced structure is disposed at an outer wall of the lower electrode and extending upward from the bottom of the lower electrode to a height.
According to the present invention, in the memory capacitor, the reinforced structure is disposed outside the lower electrode and supports the capacitor from the bottom upward. Therefore, deformation due to process overloading can be reduced, malfunction of the memory capacitor due to collapse is prevented, and capacitance of the memory capacitor can be increased under the circumstance that a layout area is not affected. Even if lateral displacement of the memory capacitor is too large, the electrode can be separated from the adjacent electrode with the reinforced structure. Moreover, by using the manufacturing method for the memory capacitor, the process is simplified, and the process cost is reduced.
The present invention provides a manufacturing method for a memory capacitor. First, a first mold layer is formed on the substrate. Next, a reinforced structure is formed in the first mold layer, wherein the reinforced structure penetrates the first mold layer from the bottom to the top. Then, a second mold layer is formed on the substrate, and a contact opening is formed in the second mold layer and the first mold layer, wherein the contact opening exposes an inner sidewall of the reinforced structure and a conductive portion on a surface of the substrate. After that, a lower electrode is formed on an inner sidewall of the contact opening and the surface of the conductive portion. Thereafter, a dielectric layer and an upper electrode are sequentially formed on the substrate to cover the lower electrode and the reinforced structure.
According to the present invention, in the manufacturing method for the memory capacitor, the reinforced structure is formed outside the bottom of the lower electrode by using the simple flow, so that the structure strength of the memory capacitor is improved, the collapse of the memory capacitor is prevented.
In order to make the aforementioned and other objects, features and advantages of the present invention more comprehensible, several embodiments accompanied with figures are described in detail below.
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification. The drawings illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
Referring to
A mold layer 115 is formed on the substrate 100. The material of the mold layer 115 includes, for example, boron phosphorous silicon glass (BPSG), phosphorous silicon glass (PSG), spin-on-glass (SOG) or undoped silicate glass (USG), tetra ethyl ortho silicate (TEOS), or silicon oxide. The mold layer 115 is formed by, for example, performing a high density plasma chemical vapor deposition (HDPCVD) process, a plasma enhanced chemical vapor deposition (PECVD) process, or other chemical vapor deposition processes.
Then, a hard mask layer 117 is formed on the mold layer 115. The material of the hard mask layer 117 includes, for example, silicon nitride, silicon oxynitride, silicon carbon, silicon carbon nitride, or etc. The hard mask layer 117 is formed by, for example, performing the chemical vapor deposition process. After that, a patterned photoresist layer 119 is formed on the hard mask layer 117. The material of the patterned photoresist layer 119 includes, for example, a positive photoresist material. The patterned photoresist layer 119 is formed by, for example, performing a spin coating process to form a photoresist material layer (not shown) on the hard mask layer 117 at first and then chemically developing patterns after an implementation of a photo-exposure process, such that the patterned photoresist layer 119 is formed.
Referring to the top view of
Thereafter, referring to
The opening 120 penetrates the mold layer 115 to expose the isolation layer 110. The openings 120 are, for example, disposed separately around a pillar-shaped area 125 where a lower electrode is predetermined to be formed.
Referring to
According to one embodiment of the present invention, four rectangular openings 120, as shown in
Then, referring to
The reinforce structure 130 can be formed along a shortest distance between each of the pillar-shaped areas 125 (i.e. the directions of the line I-I′ and the line II-II′). Certainly, the reinforced structure 130 can be disposed along other directions to improve the structure strength. According to the present embodiment, the reinforced structure 130 is constituted by a plurality of parts 130a, 130b, 130c, 130d. The parts 130a, 130b, 130c, 130d are disposed separately around the pillar-shaped area 125, and the arrangement of the parts has the cross shape. Certainly, it is known from the above-mentioned that the opening 120 can be shaped into various patterns. Therefore, the reinforced structure 130 formed in the opening can be shaped into various patterns and is not limited to the pattern shown in
The reinforced structures 130 can be independent/separated from one another, or can be connected to one another partially or entirely. Referring to
Regarding the reinforced structures 130 connected to one another by the connection parts 133, at the same time when the opening 120 is formed, the connection parts 133 can be formed along with the reinforced structure 130 by removing the portion of the mold layer 115 at which the connection parts 133 are predetermined to be formed. As shown in
Next, referring to
Thereafter, referring to
Then, referring to
After that, the mold layers 135 and 115 are removed by performing the dry etching process or the wet etching process. The height of the reinforced structure 130 is, for example, more than 30% of the height of the lower electrode 150 in order to support the lower electrode 150. According to one embodiment of the present invention, the height of the reinforced structure 130 can be more than one second of the height of the lower electrode in order to support the lower electrode 150 firmly. The height of the reinforced structure 130 can be designed according to the thickness and the height of the memory capacitor (esp. the lower electrode 150). By designing/adjusting the height of the reinforced structure 130, the memory capacitor is allowed to have lateral displacement. Even if the memory capacitor collapses because the lateral displacement of the memory capacitor is too large, by means of the isolation of the memory capacitor, the capacitors are prevented from malfunction caused by electrical connection.
After the lower electrode 150 and the reinforced structures 130 are formed, referring to the side view as shown in
After that, referring to
The manufacture of the memory capacitor is completed after the upper electrode 170 is formed. The dielectric layer 160 is used as a capacitor dielectric layer in the memory capacitor, and is sandwiched in between the lower electrode 150 and the upper electrode 170. The capacitance of the memory capacitor is sufficient by using the inner surface and the outer surface of the capacitor, thereby solving the capacitance problem due to the miniaturized components.
Because the reinforced structure 130 extends upward from the bottom of the lower electrode 150, the structure strength of the memory capacitor is increased and the possibility of the lateral displacement of the memory structure is reduced. Thereby, it is less likely for the memory capacitor to collapse. Because the design in the height of the reinforced structure 130, the reinforced structures 130 can become the baffle plates between the lower electrodes 150. Thereby, the memory capacitor is allowed to have small lateral displacement. Therefore, even if the memory capacitor collapses because the lateral displacement is too large, the short circuit of the memory capacitor is avoided.
As regards the memory capacitor of the present invention, the characteristics and the materials are described above, and therefore the detailed descriptions are omitted.
Hereinafter, the structure strength of the lower electrode 150 is analyzed by using ANSYS. A lateral force is applied to a top of the lower electrode 150 for observing the relationship between the height ratio of the outer reinforced structure 130 to the lower electrode 150 and the lateral displacement of the lower electrode.
Referring to
In other words, it can be known from the above analysis, the reinforced structure can reduce the possibility that the memory capacitors contact one another. Even when the lateral displacement of the memory capacitor is too large, the outer reinforced structure can be used as the baffle plate to prevent the electrodes from contacting one another. Therefore, the short circuit between capacitors can be avoided.
In summary, by utilizing the reinforced structure disposed at the outer wall of the lower electrode and extending upward from the bottom of the lower electrode, the structure strength of the memory capacitor and the capacitor array is improved, so that the memory capacitor is prevented from malfunction due to the collapse of the memory capacitor. Furthermore, the process is simple and thus the cost is reduced.
Moreover, the height of the reinforced structure is adjustable according to the thickness and the height of the memory capacitor, and the lateral displacement of the memory capacitor is allowed to a certain degree. Therefore, even if the memory capacitor collapses, the memory capacitor is prevented from the malfunction due to the isolation provided by the reinforced structure.
In addition, the reinforced structures can be connected or not connected to one another, and thus the structure strength of the capacitor array can be improved while the capacitance is also considered. Therefore, suitable memory structure can be provided to solve the problems caused when the memory capacitor is increasingly miniaturized.
Although the present invention has been described with reference to the above embodiments, it will be apparent to one of the ordinary skill in the art that modifications to the described embodiment may be made without departing from the spirit of the invention. Accordingly, the scope of the invention will be defined by the attached claims not by the above detailed description.
Number | Date | Country | Kind |
---|---|---|---|
97102191 | Jan 2008 | TW | national |