The operating frequency of the electronic devices increases in order to mitigate the crowded traffic in the lower frequency bands. One of the challenges for the devices operating at high frequencies is inferior signal integrity such as high loss, high noise, and long RC delay since the conductor loss grows significantly as a function of frequency due to the skin effect. As the frequency increases, the skin depth of the conductors is decreased, reducing the effective cross sectional area of the conductors and increasing the resistance, resulting in increased conductor loss.
Many aspects of the present disclosure can be better understood with reference to the following drawings. The components in the drawings are not necessarily to scale, emphasis instead being placed upon clearly illustrating the principles of the present disclosure. Moreover, in the drawings, like reference numerals designate corresponding parts throughout the several views.
Disclosed herein are various embodiments related to metaconductor based skins and transmission lines. For example, a copper/cobalt (Cu/Co) metaconductor based coplanar waveguide (CPW) transmission lines, which exhibit excellent signal integrity at K-bands and millimeter wave frequencies such as low conductor loss, reduced signal dispersion, and low noise figure, are disclosed. Reference will now be made in detail to the description of the embodiments as illustrated in the drawings, wherein like reference numbers indicate like parts throughout the several views.
Multi-layer superlattice conductors have been studied to replace the solid copper conductors and improve RF conductor loss performance. In many cases, special alloy ferromagnetic materials are used, which often incurs high process complexity and cost to keep the exact stoichiometric ratio among alloy elements. Also, most resistance reduction so far reported is below 20 GHz, which is not fully responsive to future broad band frequency spectra such as Ku (12 to 18 GHz), K (18 to 27 GHz), and Ka (26.5 to 40 GHz) bands and mm-wave frequencies.
Here, copper and cobalt (Cu/Co) based metaconductors are explored as broadband conductors with superior signal integrity performance in all the K-bands and low millimeter wave range for the first time. As Co has a higher ferromagnetic resonant frequency compared to other soft ferromagnetic materials such as Ni (or NiFe), the resistance reduction resulting from the Eddy current cancellation (ECC) can be achieved in a much higher frequency range (e.g., 7 GHz-32 GHz). The phase velocity of the Cu/Co metaconductor can show the improved dispersion characteristic of the transmission lines when compared to that of a reference Cu conductor. Also, the reduction of the thermal noise voltage can be calculated. Its superior signal integrity performance is compared with that of other state-of-the-art multi-layer devices reported.
A metaconductor skin 100 can comprise at least a single layer of non-ferromagnetic metal 103 and a single layer of ferromagnetic metal 106 on an optional flexible substrate 109.
In order to reduce the total resistance, multiple metaconductor skin layers (layers of non-ferromagnetic metal 103 and ferromagnetic metal 106) can be stacked. As the layers of metaconductor skin are stacked together, the resultant multiple layer metaconductor skin (or multi-layer metaconductor skin) 100 may not see the skin effect with the eddy current cancelled.
The metaconductor skin 100 can be fabricated using thin layer metal deposition techniques such as sputtering, evaporation, atomic layer deposition, and electrodeposition on a flexible organic or inorganic substrate. As the metaconductor skin 100 is flexible, it can wrap around a core structure 112 such as a cylinder, a cubicle, or an arbitrary object including a planar surface.
Highly power efficient 3-D antennas, waveguides, and other RF components can be easily constructed using the metaconductor skins 100. For example, the antenna and waveguide backbones can be fabricated using 3-D printing and the surface can be further covered with the metaconductor skin 100. Or RF components made of solid copper, bronze, and aluminum can be further covered with the metaconductor skin 100 to reduce the RF conductor loss at an operating frequency. The metaconductor skin 100 can be designed to have low resistance at a particular frequency by choosing a different ferromagnetic metal material (e.g., Ni, NiFe, Co, FeCo, NiFeCo, FePt, CoPt, FeCoPt, etc.) and a different thickness ratio between the non-ferromagnetic metal(s) 103 and ferromagnetic metal 106. Also, metaconductor skins can be glued together to form a high efficiency printing circuit board (PCB) on top of a low loss dielectric substrate. For example, a copper layer can be replaced by the metaconductor layer, or on top of an existing PCB board to form a hybrid metaconductor PCB.
The metaconductor skins 100 can also be used as coplanar waveguide (CPW) transmission lines. For example, CPW transmission lines comprising 10 pairs of Cu and Co thin film metaconductor layers with a layer thicknesses of 150 nm and 25 nm, respectively, have been designed, fabricated and characterized. Additional pairs of non-ferromagnetic metal and ferromagnetic metal layers can be included (e.g., up to 100 pairs or more). Experimental results show an RF resistance reduction of up to 50% (Max.) in a range from 7 GHz to 32 GHz, 25.5% delay performance improvement, and 30% thermal noise voltage reduction when compared with reference copper based CPWs. Compared with devices from other literatures, the presented CPW device shows the best signal integrity performance in Ku, K, and Ka bands.
At high frequencies, the ohmic loss, the resultant RC delay of conductors, and the associated thermal noise can become significant as the skin effect causes the RF conductor resistance to greatly increase. This can degrade the signal integrity performance of the RF interconnects and components. A multilayer Cu/Co nano-superlattice metaconductor skin 100 enables the skin depth (δ) to enlarge due to the cancellation of the eddy current from the ferromagnetic material 106 (Co) and that of the non-ferromagnetic material 103 (Cu), where the ferromagnetic material 106 shows a negative permeability at the frequencies of interest. It is possible to make the skin depth reach to the infinity by setting the effective relative permeability μr_eff contributed by Cu and Co close to zero as:
where ω is the angular frequency, μr_eff the effective relative magnetic permeability of the conductor, and σ its average electrical conductivity. The infinite skin depth implies that the current can flow though the volume of the conductor, resulting in the reduction of the RF ohmic resistance and the associated RC delay in the frequency range with μr_eff of zero. The effective magnetic permeability (μr_eff) of the multiple non-ferromagentic/ferromagnetic layers 103/106 can be given as:
where μN and μF are the permeability of the non-ferromagnetic metal 103 and ferromagnetic metal 106, and tN and tF are their thicknesses, respectively. Therefore, in a condition of μF<0 (the negative permeability for a ferromagnetic material 106) and μN=1 (for non-ferromagnetic material 103 of Cu), it is possible to manipulate μr_eff to zero by properly designing the multilayer thickness ratio as:
The theoretical and experimental dynamic frequency response of ferromagnetic thin films has been investigated. The Landau-Lifshitz-Gilbert (LLG) equation used to estimate the complex permeability of the ferromagnetic thin film is given by:
where μr is the complex relative permeability, ω the angular frequency, γ the gyromagnetic ratio, α the Gilbert damping constant, Ms the magnetization saturation, and Ha the anisotropy field. The real part of the relative permeability of a ferromagnetic material 106 becomes negative above its ferromagnetic resonance frequency, fFMR, utilized for ECC in the frequency regime.
The skin depth (6) is calculated using the electrical conductivity of Co and Cu with σco=2.38×106 S/m, and σcu=5.8×107 S/m, respectively. The ferromagnetic resonance frequency fFMR and the anti-resonance frequency fAR of Co is 2 GHz and 49.8 GHz, respectively.
A reference solid Cu conductor with the same thickness of 1.75 μm has been simulated as well for comparison. Full-wave structure simulation was performed using High Frequency Structure Simulator (HFSS, v. 15.0, ANSYS Inc.) to study the resistance reduction of the multi-layer metaconductor skin compared to the reference solid Cu conductor. The permeability shown in
CPW transmission lines consisting of the Cu/Co metaconductor skins were fabricated to experimentally verify their RF performance.
In this disclosure, RF characteristics of metaconductor skins such as Cu/Co metaconductor based transmission lines have been demonstrated up to the Ka band showing superior signal integrity performance including RF resistance, dispersion relationship, and noise characteristics. In one example, 10 paired multilayer Cu/Co metaconductor based transmission lines have been microfabricated and the resistance and dispersion of the conductor have been reported.
It should be emphasized that the above-described embodiments of the present disclosure are merely possible examples of implementations set forth for a clear understanding of the principles of the disclosure. Many variations and modifications may be made to the above-described embodiment(s) without departing substantially from the spirit and principles of the disclosure. All such modifications and variations are intended to be included herein within the scope of this disclosure and protected by the following claims.
It should be noted that ratios, concentrations, amounts, and other numerical data may be expressed herein in a range format. It is to be understood that such a range format is used for convenience and brevity, and thus, should be interpreted in a flexible manner to include not only the numerical values explicitly recited as the limits of the range, but also to include all the individual numerical values or sub-ranges encompassed within that range as if each numerical value and sub-range is explicitly recited. To illustrate, a concentration range of “about 0.1% to about 5%” should be interpreted to include not only the explicitly recited concentration of about 0.1 wt % to about 5 wt %, but also include individual concentrations (e.g., 1%, 2%, 3%, and 4%) and the sub-ranges (e.g., 0.5%, 1.1%, 2.2%, 3.3%, and 4.4%) within the indicated range. The term “about” can include traditional rounding according to significant figures of numerical values. In addition, the phrase “about ‘x’ to ‘y’” includes “about ‘x’ to about ‘y’”.
This application claims priority to, and the benefit of, U.S. provisional application entitled “Metaconductor Skins for Low Loss RF Conductors” having Ser. No. 62/593,586, filed Dec. 1, 2017, the entirety of which is hereby incorporated by reference.
Number | Name | Date | Kind |
---|---|---|---|
3417350 | Cruz | Dec 1968 | A |
20160002103 | Wang | Jan 2016 | A1 |
20160148714 | Yoon | May 2016 | A1 |
Entry |
---|
Iramnaaz et al., “Self-biased low loss conductor featured with skin effect suppression for high quality RF passives”, IEEE Transactions on Magnetics, vol. 48, No. 11, Nov. 2012 (Year: 2012). |
Iramnaaz et al., High Quality Factor RF Inductors Using Low Loss Conductor Featured with Skin Effect Suppression for Standard CMOS/BiCMOS, 2011 IEEE Electronic Components and Technology Conference. (Year: 2011). |
Yamaguchi et al., “Skin Effect Suppression in Multilayer Thin-Film Spiral Inductor Taking Advantage of Negative Permeability of Magnetic Film beyond FMR frequency”, Proceedings of the 40th European Microwave Conference, Sep. 28-30, 2010, Paris, France (Year: 2010). |
Sheena Hussaini, “Integrated Magnetic Components for RF Applications”, Ph.D. Thesis, Wright State University, 2015 (Year: 2015). |
Dai et al., “Electrodeposited CoCu/Cu meta-conductor with suppressed skin effect for next generation radio frequency electronics”, Nov. 12, 2018, Journal of Alloys and Compounds 778, pp. 156-162. (Year: 2018). |
Endo et. al. “Effect of Zr and Nb additions on the high frequency magnetic properties of Co85-(x +y)Zr3+xNb12+y films”, Published Online: Apr. 16, 2015 on J. Appl. Phys. 117, 17A330 (2015) (Year: 2015). |
Number | Date | Country | |
---|---|---|---|
20190173147 A1 | Jun 2019 | US |
Number | Date | Country | |
---|---|---|---|
62593586 | Dec 2017 | US |