Many modern day electronic devices (e.g., digital cameras, optical imaging devices, etc.) comprise image sensors. Image sensors convert optical images to digital data that may be represented as digital images. An image sensor includes an array of pixel sensors, which are unit devices for the conversion of an optical image into digital data. Some types of pixel sensors include charge-coupled device (CCD) image sensors and complementary metal-oxide-semiconductor (CMOS) image sensors (CISs). Compared to CCD image sensors, CISs are favored due to, among other things, low power consumption, small size, fast data processing, a direct output of data, and low manufacturing cost.
Aspects of the present disclosure are best understood from the following detailed description when read with the accompanying figures. It is noted that, in accordance with the standard practice in the industry, various features are not drawn to scale. In fact, the dimensions of the various features may be arbitrarily increased or reduced for clarity of discussion.
The present disclosure provides many different embodiments, or examples, for implementing different features of this disclosure. Specific examples of components and arrangements are described below to simplify the present disclosure. These are, of course, merely examples and are not intended to be limiting. For example, the formation of a first feature over or on a second feature in the description that follows may include embodiments in which the first and second features are formed in direct contact, and may also include embodiments in which additional features may be formed between the first and second features, such that the first and second features may not be in direct contact. In addition, the present disclosure may repeat reference numerals and/or letters in the various examples. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed.
Further, spatially relative terms, such as “beneath,” “below,” “lower,” “above,” “upper” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. The spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. The apparatus may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein may likewise be interpreted accordingly.
Some complementary metal-oxide semiconductor image sensors (CISs) have an array of pixel sensors. A pixel sensor of the array of pixel sensors includes an array of photodetectors (e.g., a 2×2 photodetector array) disposed in a substrate and a plurality of pixel devices (e.g., transfer transistors, source-follower transistors, reset transistors, row-select transistors, etc.). Trench capacitors may, for example, be embedded in the substrate and may be electrically coupled to the pixel sensors (e.g., to one or more of the pixel devices). In such embodiments, the trench capacitors may be used as decoupling capacitors for the pixel sensor.
In some instances, a trench capacitor overlies a substrate and fills a trench defined by the substrate. Further, the trench capacitor comprises multiple electrodes and one or more dielectric layers, where the multiple electrodes and the dielectric layer(s) are alternatingly stacked in the trench. A conductive via overlies each electrode, where the multiple electrodes may be electrically coupled together by way of the conductive vias and one or more conductive wires. As the number of electrodes increases, a capacitance density of the trench capacitor increases. However, as the number of electrodes increases, the number of conductive vias contacting the trench capacitor increases accordingly. This causes a minimum size of the trench capacitor to increase to accommodate the conductive vias disposed over each electrode (e.g., a minimum width and/or length of the trench capacitor is greater than 2 micrometers), thereby decreasing a space available on the substrate for the photodetectors and/or pixel devices (e.g., transfer transistors, source follower transistors, etc.). Further, incident radiation disposed upon the substrate may interact with (reflect off of and/or absorbed by) the trench capacitor and/or the conductive vias, thereby decreasing a quantum efficiency (QE) of the pixel sensors.
Various embodiments of the present application are directed towards a trench capacitor with a high capacitance density and a small size (e.g., a minimum width and/or a minimum length of less than 0.76 micrometers). In some embodiments, the trench capacitor fills a trench defined by an interconnect dielectric structure that overlies a substrate having a photodetector. The trench capacitor includes a first capacitor electrode, a capacitor dielectric structure, and a second capacitor electrode. The first capacitor electrode includes a lower first electrode layer and an upper second electrode layer that each line the trench and directly contact one another in a first region outside the trench. The second capacitor electrode includes a lower second electrode layer and an upper second electrode layer that each line the trench and directly contact one another at a second region outside the trench. The upper first electrode layer is disposed between the upper and lower second electrode layers, and the lower second electrode layer is disposed between the upper and lower first electrode layers. The first electrode is separated from the second electrode by the capacitor dielectric structure. Further, a conductive via is disposed over the upper second electrode layer and the lower first electrode layer contacts an underlying conductive wire disposed in the interconnect dielectric structure. By virtue of the upper and lower capacitor electrodes each comprising more than one electrode layer, a capacitance density of the trench capacitor is increased. Further, because the electrode layers of the first and second capacitor electrodes respectively directly contact one another, conductive contacts utilized to electrically couple electrode layers together may be omitted. This may reduce a minimum width and/or a minimum length of the trench capacitor (e.g., to less than 0.76 micrometers, respectively), increase a capacitance density of the trench capacitor, and/or increase a number of photodetectors that may be disposed within the substrate.
The IC 100 has a pixel region 101a neighboring a logic region 101b. The pixel region 101a includes a photodetector 106 that is disposed within the substrate 104. In some embodiments, the substrate 104 may, for example, be or comprise a bulk silicon substrate and/or may comprise a first doping type (e.g., p-type). The photodetector 106 is configured to convert incident electromagnetic radiation (e.g. light) into an electrical signal. The photodetector 106 comprises a second doping type (e.g., n-type) opposite the first doping type. An interconnect structure 118 overlies the substrate 104 and is configured to electrically couple devices (e.g., transistors, the photodetector 106, the trench capacitor 102, etc.) to one another. The interconnect structure 118 includes a plurality of inter-level dielectric (ILD) layers 126a-126c, a plurality of conductive vias 120, and a plurality of conductive wires 122. The logic region 101b is disposed laterally adjacent to the pixel region 101a. The logic region 101b includes semiconductor device(s), such as a transistor 108. The transistor 108 overlies the substrate 104 and is electrically coupled to the conductive vias 120 and the conductive wires 122 in the interconnect structure 118. The transistor 108 includes source/drain regions 110, a gate dielectric layer 112, a gate electrode 114, and a sidewall spacer structure 116.
The pixel region 101a further includes the trench capacitor 102. The trench capacitor 102 has a trench segment 102ts that fills a trench 126t defined by at least one of the ILD layers 126b. The trench capacitor 102 has a first electrode 130, a second electrode 134, and a capacitor dielectric structure 132. The first electrode 130 includes a lower first electrode layer 130a and an upper first electrode layer 130b. The second electrode 134 includes a lower second electrode layer 134a and an upper second electrode layer 134b. The capacitor dielectric structure 132 includes a plurality of capacitor dielectric layers 132a-c. The lower second electrode layer 134a is spaced between the upper and lower first electrode layers 130a-b by the capacitor dielectric layers 132a-b. The upper first electrode layer 130b is spaced between the upper and lower second electrode layers 134a-b by the capacitor dielectric layers 132b-c.
By virtue of the first and second electrodes 130, 134 respectively having more than one electrode layer, a capacitance density of the trench capacitor 102 may be increased. For example, the capacitance (C) (in farads) of the trench capacitor 102 is defined as:
Where A is the area of overlap between the first and second electrodes 130, 134; εi is the relative static permittivity of the capacitor dielectric structure 132 between the first and second electrodes 130, 134; ε0 is the electric constant (ε0≈8.854×10−12 F m−1); and d is the distance separating the first and second electrodes 130, 134. Therefore, in some embodiments, by increasing the area (A) of overlap between the first and second electrodes 130, 134, the capacitance (C) of the trench capacitor 102 may be increased (e.g., to greater than 75 femtofarads for a pixel size of approximately 2 um2). In further embodiments, to increase the area (A) of overlap between the first and second electrodes 130, 134, the number of electrode layers that the first and second electrodes 130, 134 each comprise may be increased.
The upper and lower first electrode layers 130a-b contact one another in a first connection region 140, wherein the upper and lower first electrode layers 130a-b are directly electrically coupled together. The upper and lower second electrode layers 134a-b contact one another in a second connection region 142, wherein the upper and lower second electrode layers 134a-b are directly electrically coupled together. The first connection region 140 and the second connection region 142 are each laterally offset from the trench 126t by a non-zero distance.
In some embodiments, because the upper and lower first electrode layers 130a-b directly contact one another, a conductive via and/or wire that would otherwise be used to electrically couple the foregoing layers together may be omitted. Further, because the upper and lower second electrode layers 134a-b directly contact one another, a conductive via and/or wire that would otherwise be used to electrically couple the foregoing layers together may also be omitted. This, in part, decreases a minimum width of the trench capacitor 102 (e.g., the trench capacitor 102 has a minimum width less than 0.76 micrometers) and/or decreases time and costs associated with forming the IC 100. Furthermore, by reducing the number of conductive vias and/or wires 120, 122 in the interconnect structure 118, a quantum efficiency (QE) of the photodetector 106 is increased.
An upper conductive via 120a of the conductive vias 120 is directly electrically coupled to the upper second electrode layer 134b. A lower surface of the lower first electrode layer 130a is directly electrically coupled to a lower conductive wire 122a of the conductive wires 122. In some embodiments, the upper conductive via 120a is the only conductive via directly contacting and/or directly electrically coupled to the trench capacitor 102. In such embodiments, the lower conductive wire 122a is the only conductive wire directly contacting and/or directly electrically coupled to the trench capacitor 102. Because the lower conductive wire 122a and the upper conductive via 120a are the only conductive via and wire directly electrically coupled to the trench capacitor 102, an area of the trench capacitor 102 overlying the photodetector 106 may be reduced. This, in part, facilitates shrinking a surface area of the substrate 104 that the trench capacitor 102 overlies (which increases a number of capacitors that may be disposed over the substrate 104), increases a QE of the photodetector 106, and/or decreases noise in the IC 100.
The upper conductive via 120a has a length L1 and a width W1. In some embodiments, the length L1 and the width W1 may be substantially equal. In other embodiments, the length L1 and the width W1 may be different. For example, in some embodiments, the length L1 may be about 0.36 micrometers or greater and/or the width W1 may be about 0.6 micrometers. In other embodiments, a minimum value for the length L1 and/or the width W1 may be less than 0.36 micrometers. Further, in some embodiments, when viewed from above, the upper conductive via 120a may have a circular shape. In such embodiments, the upper conductive via 120a may have a minimum diameter of about 0.36 micrometers. In some embodiments, the trench 126t has a length Lt and a width Wt. In some embodiments, the width Wt is greater than about 0.24 micrometers, greater than about 0.27 micrometers, or within a range of about 0.1 to 0.3 micrometers. In yet further embodiments, the length Lt is within a range of about 0.1 to 0.3 micrometers.
The trench capacitor 102 has a length L2 and a width W2. In some embodiments, the length L2 and/or the width W2 may each have a minimum value of less than about 0.76 micrometers. In some embodiments, if the minimum value is greater than 0.76 micrometers, then a QE of the photodetector 106 may be decreased and/or a time and costs associated with forming the IC 100 may be increased. In further embodiments, if the minimum value is substantially less than 0.76 micrometers (e.g., approximately 0.36 micrometers or less), then a connection between the upper conductive via 120a and the trench capacitor 102 may be unstable.
In some embodiments, the minimum value of the length L2 and the width W2 of the trench capacitor 102 depends upon the length L1 and the width W1 of the upper conductive via 120a, respectively. For example, in some embodiments, the upper conductive via 120a may be the only conductive via that directly contacts the trench capacitor 102. In such embodiments, the minimum value of the length L2 and the width W2 of the trench capacitor 102 should each be sufficiently large enough (e.g., approximately 0.36 or greater) such that the upper conductive via 120a may be disposed on the trench capacitor 102. This in turn facilities forming a good electrical connection (e.g., an ohmic contact) between the trench capacitor 102 and the upper conductive via 120a. Thus, the length L2 and the width W2 of the trench capacitor 102 depends upon the length L1 and the width W1 of the upper conductive via 120a.
The photodetector 106 has a length L3 and a width W3. In some embodiments, the length L3 and/or the width W3 may each be less than about 2 micrometers. The length L3 and the width W3 of the photodetector 106 may be greater than the length L2 and the width W2 of the trench capacitor 102. For example, the length L2 and/or the width W2 of the trench capacitor 102 may be at least half of the length L3 and/or the width W3 of the photodetector 106, respectively. This may increase a QE of the photodetector 106 and/or may increase a number of trench capacitors 102 that may be disposed over the substrate 104.
In some embodiments, the length L3 and the width W3 of the photodetector 106 depends upon the length L2 and the width W2 of the trench capacitor 102, respectively. For example, incident radiation disposed upon the substrate (104 of
In some embodiments, a ratio of an area of the trench capacitor 102 to an area of the upper conductive via 120a, when viewed from above, is about 2:1, about 3:1, about 4:1, or about 5:1. For example, in some embodiments, the area of the trench capacitor 102 is two times greater than, three times greater than, four times greater than, or five times greater than the area of the upper conductive via 120a. Further, a ratio of an area of the photodetector to the area of the trench capacitor 102, when viewed from above, is about 2:1, about 3:1, about 4:1, or about 5:1. For example, the area of the photodetector may be about two times greater than the area of the trench capacitor 102.
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A first plurality of connection regions 140a-h and a second plurality of connection regions 142a-h each surround the trench 126t. In some embodiments, the first plurality of connection regions 140a-h corresponds to regions in which first electrode layers of the first electrode (130 of
Further, the second plurality of connection regions 142a-h corresponds to regions in which second electrode layers of the second electrode (134 of
The first electrode 130 has a plurality of first electrode layers 130a-i (first electrode layers 130d-h are omitted from
The plurality of inter-level dielectric (ILD) layers 126a-c overlie the substrate 104. ILD layers 126a-c may, for example, be or comprise an oxide (e.g., silicon dioxide), a low κ dielectric material, a combination of the foregoing, or the like. In some embodiments, the ILD layers 126a-126b may be separated by a dielectric protection layer 127 (e.g., an etch stop layer) and/or may, for example, be or comprise silicon nitride, silicon carbide, or the like. The trench capacitor 102 may have multiple trench segments 102ts1, 102ts2 that respectively fill multiple trenches 126t1, 126t2 defined by at least one of the ILD layers 126a-d. For example, the multiple trenches 126t1, 126t2 are defined by the ILD layer 126b and the dielectric protection layer 127 and directly overlie the lower conductive wire 122a. By disposing the trench capacitor 102 in the multiple trenches 126t1, 126t2, a capacitance density of the trench capacitor 102 may be increased. This is because a surface area between adjacent electrode layers in the first and second electrodes 130, 134 is increased. In such embodiments, the length and/or width (L2, W2 of
The multiple trenches 126t1, 126t2 are laterally offset from the upper conductive via 120a by a non-zero distance. Further, the multiple trenches 126t1, 126t2 are spaced laterally between outer sidewalls of the lower conductive wire 122a.
The trench capacitor 102 has a first plurality of connection regions 402 and a second plurality of connection regions 404. In some embodiments, the first plurality of connection regions 402 are configured as the first plurality of connection regions 140a-h of
The first IC die 502 includes a first substrate 104 and a first interconnect structure 118. Electromagnetic radiation 501 may be disposed upon a back-side 104b of the first substrate 104, such that the 3D IC 500a may be configured as a back-side illumination (BSI) device. The first interconnect structure 118 includes a first interconnect dielectric structure 513, a first plurality of conductive vias 120, and a first plurality of conductive wires 122. In some embodiments, the first interconnect structure 513 may include a plurality of ILD layers. A photodetector 106 is disposed in the first substrate 104 and a first transistor 108 is disposed within and/or over the first substrate 104. The first transistor 108 may include source/drain regions 110, a gate dielectric layer 112, a gate electrode 114, and a sidewall spacer structure 116. A transfer transistor 514 is disposed over/within the first substrate 104 and overlies the photodetector 106. The transfer transistor 514 may, for example, comprise a transfer dielectric layer 511 and a transfer gate electrode 512 and may be configured to transfer accumulated charge from the photodetector 106. A first isolation structure 510 (e.g., a shallow trench isolation (STI) structure) is disposed along a sidewall of the transfer gate electrode 512. The photodetector 106 and the transfer transistor 514 are disposed within a pixel region 101a of the 3D IC 500a, and the first transistor 108 is disposed within a logic region 101b of the 3D IC 500a.
The second IC die 504 includes a second substrate 506 and a second interconnect structure 508 overlying the second substrate 506. The second interconnect structure 508 includes a second interconnect dielectric structure 520, a second plurality of conductive vias 522, and a second plurality of conductive wires 524. In some embodiments, the second interconnect dielectric structure 520 includes a plurality of ILD layers. A second transistor 515 overlies the second substrate 506. A trench capacitor 102 has a trench segment 102ts that fills a trench 126t defined by the second substrate 506 and at least a portion of the first interconnect structure 513. The trench segment 102ts of the trench capacitor 102 extends completely through a front-side 506f of the second substrate 506 to below a back-side 506b of the second substrate 506. The front-side 506f is opposite the back-side 506b. The trench capacitor 102 includes a first electrode 130 and a second electrode 134. The first electrode 130 is in direct contact and/or is directly electrically coupled to a conductive wire 122 of the first interconnect structure 118, and the second electrode 134 is in direct contact and/or is directly electrically coupled to a conductive via 522 of the second interconnect structure 508. The second transistor 515 and the trench capacitor 102 are disposed within the pixel region 101a. A conductive through-substrate via (TSV) 518 is disposed within the logic region 101b and extends from the front-side 506f to the back-side 506b of the second substrate 506. In some embodiments, an isolation structure (not shown) is disposed within the second substrate 506 and is spaced laterally between the trench capacitor 102 and the conductive TSV 518.
By decreasing an area of the trench capacitor 102 over the first substrate 104, electromagnetic radiation 501 that interacts with (e.g., reflects off of and/or is absorbed by) the trench capacitor 102 will be reduced. This may decrease non-uniformity of electromagnetic radiation 501 received by each photodetector 106 in an array of photodetectors 106 disposed across the first substrate 104. This may increase noise performance of the 3D IC 500a.
The interconnect structure 118 includes an interconnect dielectric structure 608, a plurality of conductive vias 120, and a plurality of conductive wires 122. The interconnect dielectric structure 608 includes a plurality of inter-metal dielectric (IMD) layers 602, a first plurality of dielectric protection layers 604, and a second plurality of dielectric protection layers 606. The plurality of IMD layers 602 may, for example, each be or comprise an oxide (e.g., silicon dioxide), a low κ dielectric material, or the like. The first plurality of dielectric protection layers 604 may, for example, each be or comprise a nitride (such as silicon nitride), or the like. The second plurality of dielectric protection layers 606 may, for example, each be or comprise a carbide (such as silicon carbide), or the like. A bottom surface of the trench capacitor 102 is aligned with a bottom surface of a conductive via 120 disposed within the logic region 101b and a top surface of the trench capacitor 102 is disposed vertically below a top surface of the conductive via 120 disposed within the logic region 101b.
A trench segment 102ts of the trench capacitor 102 extends from a first conductive via 120f of the plurality of conductive vias 120 to a second conductive via 120s of the conductive vias 120. The first conductive via 120f is separated from the second conductive via 120s by a conductive wire 122. In some embodiments, a height of the trench segment 102ts of the trench capacitor 102 of
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At act 1802, a photodetector is formed in a substrate and a transistor is formed over the substrate.
At act 1804, a lower interconnect structure is formed over the substrate and comprises lower inter-level dielectric (ILD) layers, conductive vias, and conductive wires. The conductive wires include a lower conductive wire overlying the photodetector.
At act 1806, the lower ILD layers are patterned to form a trench in the lower ILD layers that exposes an upper surface of the lower conductive wire.
At act 1808 a lower first electrode layer is formed in the trench, wherein the lower first electrode layer contacts the lower conductive wire and overlies an upper surface of the lower ILD layers.
At act 1810, a first capacitor dielectric layer is formed over the lower first electrode layer.
At act 1812, a lower second electrode layer is formed over the first capacitor dielectric layer.
At act 1814, a second capacitor dielectric layer is formed over the lower second electrode layer.
At act 1816, the first and second capacitor dielectric layers are patterned according to a first masking layer, thereby exposing a segment of the lower first electrode layer.
At act 1818, an upper first electrode layer is formed over the second capacitor dielectric layer. The upper first electrode layer directly contacts the segment of the lower first electrode layer in a first connection region, thereby defining a first electrode.
At act 1820, a third capacitor dielectric layer is formed over the upper first electrode layer.
At act 1822, the second and third capacitor dielectric layers are patterned according to a second masking layer, thereby exposing a segment of the lower second electrode layer.
At act 1824, an upper second electrode layer is formed over the third capacitor dielectric layer and the lower second electrode layer. The upper second electrode layer directly contacts the segment of the lower second electrode layer in a second connection region, thereby defining a second electrode.
At act 1826, an upper interconnect structure is formed over the second electrode. The upper interconnect structure includes an upper conductive via overlying and directly contacting the second electrode.
Accordingly, in some embodiments, the present disclosure relates to trench capacitor including a first electrode and a second electrode. The first and second electrodes each include a plurality of electrode layers stacked over another and electrically connected together.
In some embodiments, the present application provides an integrated circuit (IC) including a substrate; a capacitor disposed over the substrate and including: a first electrode including a plurality of first electrode layers that are vertically stacked over one another, wherein the plurality of first electrode layers respectively contact an adjacent first electrode layer in a plurality of first connection regions; a second electrode including a plurality of second electrode layers that are vertically stacked over one another, wherein the plurality of second electrode layers respectively contact an adjacent second electrode layer in a plurality of second connection regions, wherein the second plurality of electrode layers are respectively stacked between adjacent ones of the plurality of first electrode layers; and a capacitor dielectric structure that separates the plurality of first electrode layers and the plurality of second electrode layers.
In some embodiments, the present application provides an integrated circuit (IC) including a first substrate; a photodetector disposed within the first substrate; an inter-level dielectric (ILD) layer overlying the first substrate, wherein the ILD layer comprises first opposing sidewalls that at least partially define a first trench that overlies the photodetector; a trench capacitor disposed within the first trench, wherein the trench capacitor includes a first electrode disposed within the first trench and including a lower first electrode layer and an upper first electrode layer that directly contact one another in a first region laterally offset from the first trench; a second electrode disposed within the first trench and including a lower second electrode layer and an upper second electrode layer that directly contact one another in a second region laterally offset from the first trench; a capacitor dielectric structure disposed within the first trench and separating the first and second electrodes from one another; and wherein the lower second electrode layer is disposed between the lower and upper first electrode layers, and wherein the upper first electrode layer is disposed between the lower and upper second electrode layers.
In some embodiments, the present application provides a method for forming a trench capacitor, the method including forming a lower interconnect structure over a substrate, wherein the lower interconnect structure comprises a lower conductive wire disposed within a lower inter-level dielectric (ILD) structure; patterning the lower interconnect structure to form a trench that exposes an upper surface of the lower conductive wire; forming a lower first electrode layer overlying the lower ILD structure and lining the trench over the lower conductive wire; forming a first capacitor dielectric layer overlying the lower first electrode layer and lining the trench; forming a lower second electrode layer overlying the first capacitor dielectric layer and lining the trench; forming a second capacitor dielectric layer overlying the lower second electrode layer and lining the trench; patterning the first and second capacitor dielectric layers to expose a segment of the lower first electrode layer in a first region laterally offset from the trench; and forming an upper first electrode layer over the second capacitor dielectric layer and lining the trench and directly contacting the lower first electrode layer in the first region.
The foregoing outlines features of several embodiments so that those skilled in the art may better understand the aspects of the present disclosure. Those skilled in the art should appreciate that they may readily use the present disclosure as a basis for designing or modifying other processes and structures for carrying out the same purposes and/or achieving the same advantages of the embodiments introduced herein. Those skilled in the art should also realize that such equivalent constructions do not depart from the spirit and scope of the present disclosure, and that they may make various changes, substitutions, and alterations herein without departing from the spirit and scope of the present disclosure.