Claims
- 1. Configuration adjustment apparatus for use in a machine for inserting a plurality of terminals in an electrical component, said plurality of terminals entering said machine in a first spatial configuration and being inserted in said electrical component in any one of a plurality of second spatial configurations, said machine comprising feeding means for feeding said plurality of terminals in said first spatial configuration, driving means for driving said plurality of terminals from said feeding means, and inserting means for inserting said plurality of terminals into said electrical component, said configuration adjustment apparatus comprising:
- a plurality of rearranging means for receiving said plurality of terminals in said first spatial configuration, each one of said plurality of rearranging means (a) rearranging said plurality of terminals into one of said plurality of second spatial configuration configurations, and (b) comprising a plurality of tubular passages corresponding in number to said plurality of terminals, said passages having entrance ends arranged in said first spatial configuration and exit ends arranged in one of said plurality of second spatial configurations, each of said tubular passages including (i) a flexible tube and (ii) means for rigidifying said flexible tube; and
- a plurality of receiving means, corresponding in number to said plurality of rearranging means, each of said plurality of receiving means receiving said plurality of terminals in one of said plurality of second spatial configurations and passing said plurality of terminals to said electrical component; wherein
- said rearranging means are removable from said machine and interchangeably with other said rearranging means;
- said receiving means are removable from said machine and interchangeable with other said receiving means; and
- any desired rearranging means, and its corresponding receiving means, for producing any desired one of said plurality of second spatial configurations, can be inserted into said machine; whereby:
- said machine can produce any one of said plurality of second spatial configurations.
- 2. The apparatus of claim 1 wherein each said rearranging means is for a different desired second spatial configuration.
- 3. The apparatus of claim 1 wherein at least one of said first and second spatial configurations is planar.
- 4. The apparatus of claim 1 wherein each of said passages has a cross section corresponding to the terminal cross section.
- 5. The apparatus of claim 4 wherein:
- each of said plurality of second spatial configurations is defined by relative locations of said terminals and by angular orientation of said terminal cross sections in said locations;
- said passages are configured with said exit ends in said locations; and
- each of said exit ends is angularly oriented in accordance with the desired angular orientation of its respective terminal.
- 6. The apparatus of claim 1 wherein:
- each of said plurality of receiving means comprises a plate having a number of receiving channels corresponding to said plurality of terminals; and
- said receiving channels are positioned in accordance with one of said plurality of second spatial configurations.
- 7. The apparatus of claim 6 wherein:
- each of said plurality of receiving means comprises a plate having a number of receiving channels corresponding to said plurality of terminals; and
- when one of said plurality of rearranging means and a corresponding one of said plurality of receiving means are inserted into said apparatus, said receiving channels are aligned with said exit ends of said passages.
- 8. The apparatus of claim 1 wherein said means for rigidifying said flexible tubes comprises a hardened material encasing said tubes.
- 9. The apparatus of claim 1 wherein said means for rigidifying said plurality of tubes comprises a plurality of shrinkable sleeves, each respective shrinkable sleeve being shrunk about a respective tube.
- 10. A method of making a tubular passage for use in transporting terminals for electrical components from a first location to a second location along a desired trajectory, said method comprising the steps of:
- providing a flexible tube having entrance and exit ends;
- anchoring said entrance end of said flexible tube at said first location where said terminals will enter said tubular passage;
- flexing said flexible tube to align said flexible tube along said trajectory;
- anchoring said exit end at said second location where said terminals will exit said tubular passage; and rigidifying said tube.
- 11. The method of claim 10 wherein said rigidifying step comprises encasing said tube in a rigid sleeve.
- 12. The method of claim 11 wherein said encasing step comprises surrounding said tube with a shrinkable sleeve and shrinking said shrinkable sleeve to form said rigid sleeve.
- 13. The method of claim 12 wherein said surrounding step comprises surrounding said tube with a heat-shrinkable sleeve and said shrinking step comprises heating said sleeve.
- 14. The method of claim 10 wherein said rigidifying step comprises encasing said tube in a rigid mass.
- 15. The method of claim 14 wherein said encasing step comprises depositing a non-hardened resinous material about said tube and allowing said resinous material to harden.
- 16. The method of claim 10 wherein said step of providing a flexible tube comprises winding a tube from flexible wire.
- 17. The method of claim 16 wherein said winding step comprises winding said tube so that each turn of said wire touches adjacent turns, to provide a smooth interior surface for passage of said terminals.
- 18. The method of claim 16 wherein said winding step comprises plastically deforming said wire for minimizing elastic restoring forces tending to unwind said tube.
- 19. The method of claim 10 wherein said steps of providing a flexible tube and flexing said tube to align it along said trajectory comprise:
- providing a flexible mandrel having a mandrel cross section;
- aligning said flexible mandrel along said trajectory;
- providing a plurality of disks having holes therein, said holes being at least as large as said mandrel cross section;
- arranging said plurality of disks along said aligned mandrel;
- fixing said disks in place; and
- removing said mandrel.
- 20. The method of claim 19 wherein said disks are concave and said arranging step comprises arranging said disks along said mandrel with alternating concavities, whereby consecutive ones of said disks touch only at one of (a) centers of said disks and (b) edges of said disks.
- 21. The method of claim 20 wherein said fixing and rigidifying steps comprise encasing said disks in a rigid mass.
- 22. The method of claim 21 wherein said encasing step comprises depositing a non-hardened resinous material about said disks and allowing said resinous material to harden.
- 23. The method of claim 19 wherein said fixing and rigidifying steps comprise encasing said disks in a rigid mass.
- 24. The method of claim 23 wherein said encasing step comprises depositing a non-hardened resinous material about said disks and allowing said resinous material to harden.
- 25. The method of claim 19 wherein said mandrel providing step comprises providing a mandrel having a mandrel cross section substantially similar to the terminal cross section, and said disk providing step comprises providing a plurality of disks having holes therein, each of said holes having a hole cross section substantially identical to said mandrel cross section, whereby said tubular passage has a passage cross section substantially identical to said terminal cross section.
- 26. The method of claim 25 wherein, when said terminal cross section of each of said terminals to be transported is to be arranged in a first orientation at said first location and in a second orientation at said second location, said anchoring steps comprise anchoring said entrance end such that said passage cross section at said entrance end is in said first orientation and anchoring said exit end such that said passage cross section at said exit end is in said second orientation.
- 27. The method of claim 10 further comprises, when (a) at least one of said terminals is to be positioned in a first spatial orientation in said first location and is to be inserted in said electrical component in a second spatial orientation in said second location, and (b) said terminal has an axis along said trajectory and has an external surface defining a cross section substantially perpendicular to said axis, the steps of:
- providing in said tube an internal surface corresponding to said external surface of said terminal and defining a passage through said tube having a cross section corresponding to said terminal cross section, for guiding said external surface as said terminal moves along substantially the entire length of said trajectory to prevent free rotation of said terminal about said axis, and for rotating said terminal by a desired angular amount as said terminal moves along said trajectory; whereby:
- said terminal is positioned in said second spatial orientation at the end of said trajectory.
- 28. The method of claim 27 further comprising providing a terminal receiving seat for receiving said terminal at the end of said trajectory.
- 29. The method of claim 28 further comprising aligning said terminal receiving seat in said second spatial orientation with a corresponding seat in said electrical component by moving said terminal receiving seat until it is aligned with said corresponding seat.
- 30. The method of claim 27 further comprising twisting said tube into a desired rotational configuration during said flexing step, to shape desired portions of said interior surface for guiding said terminal.
- 31. A method of making a rearranging means for receiving a plurality of electrical terminals in a first spatial configuration, and rearranging said plurality of terminals into a second spatial configuration, said method comprising the steps of:
- providing a plurality of flexible tubes corresponding in number to said plurality of terminals, each of said tubes having an entrance end and an exit end;
- arranging said entrance ends in said first spatial configuration and arranging said exit ends in said second spatial configuration; and
- rigidifying said tubes to form tubular passages.
- 32. The method of claim 31 wherein said step of providing a plurality of tubes comprises providing tubes having cross section corresponding to the terminal cross sections.
- 33. The method of claim 32 wherein said second spatial configuration is defined by relative locations of said terminals and by angular orientations of said terminal cross sections in said locations, and said step of arranging said exit ends comprises the steps of:
- configuring said tubes with said exit ends in said locations; and
- angularly orienting each of said exit ends in accordance with the desired angular orientation of its respective terminal.
- 34. The method of claim 31 wherein said rigidifying step comprises encasing each of said tubes in a rigid sleeve.
- 35. The method of claim 34 wherein said encasing step comprises surrounding each of said tubes with a shrinkable sleeve and shrinking said shrinkable sleeve to form said rigid sleeve.
- 36. The method of claim 35 wherein said surrounding step comprises surrounding each of said tubes with a heat-shrinkable sleeve and said shrinking step comprises heating said sleeve.
- 37. The method of claim 31 wherein said rigidifying step comprises encasing each of said tubes in a rigid mass.
- 38. The method of claim 37 wherein said encasing step comprises depositing a non-hardened resinous material about each of said tubes and allowing said resinous material to harden.
- 39. The method of claim 37 wherein said encasing step comprises encasing all of said tubes in a single rigid mass.
- 40. The method of claim 39 wherein said encasing step comprises:
- erecting walls about said rearranging device;
- filling said device within said walls with a non-hardened resinous material; and
- allowing said resinous material to harden.
- 41. The method of claim 31 wherein:
- each of said terminals is to be transported along a respective desired trajectory from a first location to a second location; and
- said arranging step comprises:
- anchoring said entrance ends of said flexible tubes at said first locations where said terminals will enter said tubular passages,
- flexing said flexible tubes so that each of said flexible tubes aligns along a respective one of said trajectories, and
- anchoring said exit ends of said flexible tubes at said second locations where said terminals will exit said tubular passages.
- 42. The method of claim 41 wherein said step of providing flexible tubes comprises winding said tubes from flexible wire.
- 43. The method of claim 42 wherein said winding step comprises winding said tubes so that for each tube, each turn of said wire touches adjacent turns, to provide a smooth interior surface for passage of said terminals.
- 44. The method of claim 42 wherein said winding step comprises plastically deforming said wire for minimizing elastic restoring forces tending to unwind said tubes.
- 45. The method of claim 41 wherein said steps of providing flexible tubes and flexing said tubes to align each respective tube along said respective trajectory comprise, for each tube:
- providing a flexible mandrel having a mandrel cross section;
- aligning said flexible mandrel along said respective trajectory;
- providing a plurality of disks having holes therein, said holes being at least as large as said mandrel cross section;
- arranging said plurality of disks along said aligned mandrel;
- fixing said disks in place; and
- removing said mandrel.
- 46. The method of claim 45 wherein said disks are concave and said step of arranging said disks comprises arranging said disks along said mandrel with alternating concavities, whereby consecutive ones of said disks touch only at one of (a) centers of said disks, and (b) edges of said disks.
- 47. The method of claim 46 wherein said fixing and rigidifying steps comprise encasing said disks in a rigid mass.
- 48. The method of claim 47 wherein said encasing step comprises depositing a non-hardened resinous material about said disks and allowing said resinous material to harden.
- 49. The method of claim 45 wherein said fixing and rigidifying steps comprise encasing said disks in a rigid mass.
- 50. The method of claim 49 wherein said encasing step comprises depositing a non-hardened resinous material about said disks and allowing said resinous material to harden.
- 51. The method of claim 45 wherein said mandrel providing step comprises providing a mandrel having a mandrel cross section substantially similar to the terminal cross section, and said disk providing step comprises providing a plurality of disks having holes therein, each of said holes having a hole cross section substantially identical to said mandrel cross section, whereby each said tubular passage has a passage cross section substantially identical to said terminal cross section.
- 52. The method of claim 51 wherein, when said terminal cross section of each of said terminals to be transported is to be arranged in a respective first orientation at said first location and in a respective second orientation at said second location, said anchoring steps comprise anchoring each respective one of said entrance ends such that each respective passage cross section at each respective entrance end is in said respective first orientation and anchoring each respective one of said exit ends such that each respective passage cross section at each respective exit end is in said respective second orientation.
Priority Claims (1)
Number |
Date |
Country |
Kind |
67617-A/90 |
Aug 1990 |
ITX |
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CROSS REFERENCE TO RELATED APPLICATION
This application is a continuation of copending, commonly-assigned U.S. patent application Ser. No. 07/651,603, filed Feb. 6, 1991, now U.S. Pat. No. 5,153,982.
US Referenced Citations (10)
Non-Patent Literature Citations (1)
Entry |
Payne, P., "Automatic Pin Inserter," IBM Technical Disclosure Bulletin, vol. 26, No. 1, Jun. 1983, pp. 424-426. |
Continuations (1)
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Number |
Date |
Country |
Parent |
651603 |
Feb 1991 |
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