The invention relates to a method of producing phase-pure nano plate lithium metal (II) phosphate crystals and a lithium metal (II) phosphate crystal material.
Batteries belong to the most important power sources which are used in different areas of operation. Almost any electrical consumer can be equipped with batteries in order to use electrical energy which results from discharging of the battery through an electrochemical redox reaction.
Lithium is a widespread negative electrode material for batteries. This is due to the fact that lithium has the most negative standard potential of all elements which allows realizing obtaining high battery cell voltages. Also, using lithium theoretically extremely high battery capacities are accomplishable. Indeed, since many years suitable electrode materials are developed for uptaking and releasing of lithium ions in combination with respective electrolyte materials in order to achieve such high theoretical energy densities of lithium batteries in practice. One electrode material which can be used to realize such high discharge voltages while maintaining a high capacity are lithium phosphor compounds in the form of olivines, as for example LiMPO4, wherein M is a metal like iron, manganese, cobalt etc.
Phospho-olivines such as LiMPO4 (M=transition metal) are attractive candidates for cathode materials in lithium ion batteries, because of their excellent cyclability, thermal stability, low cost and environmental benefits. However, these materials suffer from a low electronic and ionic conductivity of LiMPO4 leading typically to poor rate capabilities. Immense technical efforts have therefore been devoted to counteract this problem, one approach being the synthesis of well dispersed and small particles to shorten the diffusion path length of lithium ions.
For example, J. Electrochem. Soc., Vol. 144, No. 4, April 1997, p. 1188-1194 discloses that phospho-olivine is a positive electrode material suitable for rechargeable lithium batteries.
Similarly, J. Electrochem. Soc., Vol. 148, No. 8, A960-A967, 2001 deals with the usage of olivine type lithium compounds as a possible cathode material for lithium batteries.
U.S. Pat. No. 5,910,382 discloses the usage of transition metal compounds with an ordered olivine or rhombohedral Nasicon structure as electrode material for rechargeable alkali ion batteries.
The electrochemical behaviour of olivine nanoparticles (LiMnPO4) prepared via a polyol route with particles sizes between 50 and 150 nm was studied by T. R. Kim, D. H. Kim, H. W. Ryu, J. H. Moon, J. H. Lee, S. Boo, J. Kim, in J. Phys. Chem. Solids 2007, Vol. 68, 1203-1206, and found to be good. In another publication by H. Ehrenberg and N. N. Bramnik, the influence of a decreasing particle size (down to 100 nm) on the low rate capability of LiMnPO4 cathode materials was studied (J. Alloy Comp, 2007). However, no report on the production of plate-like nanocrystals with a thickness of the plates below 20 nm is given.
The present invention provides a method of producing phase-pure nano plate lithium metal (II) phosphate crystals, the method comprising mixing a lithium salt, a transition metal salt, a phosphor source and a phosphate terminated surfactant and heat treating the mixture.
In accordance with an embodiment of the invention, the phosphate terminated surfactant is a phosphate terminated surfactant which preferably comprises an alkyl aryl alkoxy phosphate salt. In accordance with a further embodiment of the invention, the phase-pure nano plate lithium metal (II) phosphate crystals are phosphor-olivine crystals. Examples for alkyl aryl alkoxy phosphate salts are for example Triton H-66, H-33, H-155 and BMP100. These are surfactant materials which are anionic hydrotropes. Other examples for phosphate-terminated surfactants include TRP 40, LMP 30, or NOR 90.
The nano plate lithium metal (II) phosphate crystals have the advantage, that a lithium ion mobility is drastically improved due to the plate like structure with a typical thickness of the plates around 1 nm to 20 nm, preferably below 5 nm. Thus, the diffusion length of lithium ions is reduced. As already mentioned above, a high lithium ion mobility corresponds to high charge and discharge rates which is an important aspect for usage of LiMPO4 in lithium ion batteries.
By adding the phosphate terminated surfactant, the lithium metal (II) phosphate crystal surface is covered by the phosphate terminated surfactant such that the crystal growth of olivine crystals is strongly suppressed in z-axis so that a plate like lithium metal (II) phosphate crystal is obtained. As a consequence, due to the extremely thin lithium metal (II) phosphate crystals, the specific surface area of the crystal material is tremendously increased such that the lithium ion mobility through the surface is additionally improved.
In accordance with an embodiment of the invention, the method further comprises adding a pH adjusting chemical for adjusting the pH value of the mixture to a predetermined value. Preferably, the pH adjusting chemical is added last in the sequence of adding the above mentioned lithium salt, transition metal salt, phosphor source and phosphate terminated surfactant. Preferably, the pH value is kept by means of the pH adjusting chemical in the range between 9 and 11. This helps avoiding an unwanted precipitation of solids.
In accordance with an embodiment of the invention, the method further comprises washing and/or drying the lithium metal (II) phosphate crystals. By washing the lithium metal (II) phosphate crystals, unwanted residual surfactant is removed which allows to obtain pure lithium metal (II) phosphate crystals which further increases the lithium ion mobility.
In accordance with a further embodiment of the invention, the method further comprises dissolving the phosphate terminated surfactant in water and heating the resulting solution, wherein the lithium salt, transition metal salt and phosphor source are added to the heated solution.
In accordance with an embodiment of the invention, the heating of the mixture is performed by a hydrothermal treatment and/or ambient pressure treatment and/or microwave treatment. However, a hydrothermal treatment is preferred since this drastically speeds up the reaction kinetics such that also in a commercially applicable timeframe a production of said phase-pure nano plate lithium metal (II) phosphate crystals is possible.
In accordance with an embodiment of the invention, the nano plate lithium metal (II) phosphate crystals contain material with the composition LixMyPO4 with M=Ti, V, W, Cr, Mn, Fe, Co, Ni, Cu, Mg, Ca, Sr, Pb, Cd, Ba, Be, and/or contain material of the composition LixFe1-yTiyPO4 and/or LixFe1-yMnyPO4 with 0<y<1.
In accordance with an embodiment of the invention, the phosphor source comprises a phosphate and/or a phosphoric acid component.
In accordance with a further embodiment of the invention, the pH adjusting component comprises LiOH.
In accordance with a further embodiment of the invention, the method further comprises adding a cationic surfactant, wherein the cationic surfactant is dissolved together with the phosphate terminated surfactant in water. Preferably, the cationic surfactant comprises cetyltrimethylammoniumbromide (CTAB).
The usage of a mixture of alkyl aryl alkoxy phosphates with a cationic surfactant has the advantage, that the surface area of the produced nano plate lithium metal (II) phosphate crystals is further increased. As already mentioned above, a larger surface of the plate like crystals corresponds to an increased lithium ion mobility which thus further increases the charge/discharge rates of lithium ion batteries comprising such kinds of lithium metal (II) phosphate, preferably phospho-olivines as electrode material.
In another aspect, the invention relates to a lithium metal (II) phosphate crystal material, wherein the material comprises a nano plate crystal structure, wherein the crystal structure is phase-pure.
In accordance with an embodiment of the invention, the crystal thickness is below 20 nm, preferably below 5 nm.
In the following, preferred embodiments of the invention are described in greater detail by way of example only making reference to the drawings in which:
The insert TEM image in
In step 202, the solution of the surfactants is heated up to 100° C., during which water was outgased by an argon flow. This is followed by step 204, in which the lithium salt, and transition metal salt and a phosphor source are added and mixed by steering with the solutions of the surfactants.
In order to for example synthesize lithium manganese phosphate, as transition metal salt Mn(NO3)2×4H2O, as lithium salt LiNO3×2H2O and as phosphor source H3PO4 can be used.
After all substances were added and dissolved, after step 204, step 206 is carried out in which a pH adjusting component is slowly added to the solution. For example, the pH adjusting component is LiOH.
After that, in step 208, the reaction solution is put for example into an autoclave and heated up to 150° C. for 36-48 hours. This leads to a precipitation of resulting LiMnPO4 which in step 210 is filtered and washed with ethanol and acetone. Preferably, after step 210 a further drying step is carried out which ensures that the resulting LiMnPO4 is free of solvents and water.
In contrast, in samples 508 and 510, the alkyl aryl alkoxy phosphate salt was used for producing the phospho-olivine crystals. For example, by using Triton H-66 as surfactant a significantly higher surface area up to 40 m2 per gram can be obtained. The specific surface area can further be increased by additionally adding CTAB to the alkyl aryl alkoxy phosphate salt. In this case, the specific surface area can even be increased to above 70 m2 per gram. Such high specific surface area values are highly desirable for usage of the phospho-olivine crystal material in high power rechargeable lithium based batteries.
Number | Date | Country | Kind |
---|---|---|---|
MO2008A000053 | Feb 2008 | IT | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/IB09/00306 | 2/25/2009 | WO | 00 | 11/16/2010 |