The present disclosure relates generally to agricultural operations, and more particularly to mapping crop heights in a field.
Agricultural fields need to be utilized efficiently since they are a limited resource of finite size. Agricultural fields are typically utilized to produce a maximum income per area. Specific treatment of the crops is required to produce the maximum economic yield. Treatment of the crops typically consists of applying pesticide, fertilizing, and watering in amounts to promote a desired growth of the crops. Incorrect treatment of crops can result in low growth which reduces the maximum economic yield. Incorrect treatment of crops can also result in the crops growing too large. When certain crops, such as wheat, grow too large, the stem of the plant cannot support the weight of the seed and the plant experiences lodging. Many crops also experience lodging when infected with pests. Such lodging due to pests occurs when pests infect a base region of the stem of a plant. Lodging is a condition of a plant in which the plant falls over due to the excessive weight of the seed located near the top of the stem of the plant in relation to the strength of the stem. Lodging has an adverse impact for a variety of reasons. Lodging reduces the maximum economic yield because it causes harvesting to be less efficient. Lodging can cause a slower harvest, higher fuel consumption, smaller grain (less yield), grain loss due to grain remaining on the ground, increased risk of damage to harvesting equipment by stones and foreign objects, spoilage of grain, rotten grain, mycosis and the toxic substances that mycosis produces, and the cost of drying grain that has become moist from ground water. What is needed is a method to determine an ideal treatment plan for a crop so that the crop grows in a manner to produce the maximum economic yield.
A method for mapping a height of a crop in a field divided into a plurality of areas includes determining a height of a cutting bar of an agricultural machine and receiving data from a crop height sensor. The height of crops sensed by the crop height sensor is determined based on the height of the cutting bar and data from the crop height sensor. The crop height is then associated with one of a plurality of areas of the field based on a location of the crop height sensor. In one embodiment, the height of a reel of the agricultural machine is also used in determining the height of crops. Data from a conveyor inclinometer along with a known height of a rotation axis associated with the conveyor inclinometer are used to determine a height of the cutting bar. Data from a reel inclinometer along with a height of a rotation axis associated with the reel are used to determine a height of the reel. In one embodiment, crop height data is used to generate a field map that is used to generate a field treatment plan. In one embodiment, a size of seed harvested are determined using a seed size sensor and the field treatment plan is further based on the size of seeds. The field treatment plan, in one embodiment, comprises one of land levelling, altered tillage, adopted seed rate, adopted seed variety, span over weeding, fertilizer application, fertilizer application, pesticide application, growth regulator application, and irrigation. Field treatment plans can be improved if the result of the plan is checked and compared with prior field treatment plans for a particular area.
Lodging crop lays dense with less air flow through the crop, causing slower drying after rain and dew and catching more water evaporated from the ground and wetting the grain itself. Longer wet periods can cause the grain to spoil or germinate. Spoiled grain is not usable for food or even feeding. Grain that started to germinate can't be used as seed or in malt production. A header of a combine needs to be lowered in order to harvest lodging crops which increases the risk of the combine collecting earth and stones which can damage the combine. The grain flow through the combine needs to pass small openings for proper processing. Earth and stones collected due to a lowered header can damage these small passages and cause machine down time and repair cost.
It should be noted that
Cutting bar height 609 above ground 300, as shown in
Reel height 610 above ground 300, as shown in
Combine 200 also includes sensors 904 for determining a location of the agricultural machine and various parameters of crops. In one embodiment, the location of combine 200 is determined using GPS receiver 924 and/or an inertial measurement unit (IMU). Sensors 904 also include crop height sensor 804 (shown in
Sensors 904 also include conveyor inclinometer 602 and reel inclinometer 603). Sensors 904, in one embodiment, can include additional sensors (not shown) such as a camera, infrared scanner, or other types of devices for determining parameters of crops in a field in which the agricultural machine is located. Sensors 904, in one embodiment, can also include various sensors such as temperature and pressure sensors associated with various components of the agricultural machine in order to monitor a state of combine 200.
Input 908, in one embodiment, includes inputs from a user operating combine 200. In one embodiment, input 908 can include one or more components for controlling movement of combine 200. For example, a steering wheel, gas pedal and brake pedal can be used to drive the agricultural machine along a desired path. Input 908 can also include various buttons, levers, and switches for controlling operation of reel 305, header 801, and other components of the agricultural machine. Input 908 can also include inputs from a user via input devices such as touch screens and other types of inputs.
Display 906, in one embodiment, is located in the cab of combine 200 and displays information to a user. Display 906 can be any type of display such as a touch screen, a light emitting diode display, a liquid crystal display, heads-up projected display, etc. Display 906 presents various information to a user concerning combine 200, a field, etc. In one embodiment, a display is not used and data concerning a crop is captured and then transferred to another device, such as a desktop computer, for analysis.
Controller 902 is also in communication with reel 932 which, in one embodiment, is a device for controlling the height of reel 932. In one embodiment, reel 932 is controlled by a user and controller 902 senses various parameters of the operation of reel 305 such as rotation speed. In one embodiment, user inputs received via input 908 are received by controller 902 and used to command reel 305 to operate in response to the user inputs.
Controller 902 is also connected to header 934 which, in one embodiment, is a device for controlling the height of header 801 to which cutting bar 301 is attached. As such, the height of header 801 is related to the height of cutting bar 301. In one embodiment, header 801 is controlled by a user and controller 902 senses various parameters of the operation of header 801 such as vertical movement. In one embodiment, user inputs received via input 908 are received by controller 902 and used to command header 801 to operate in response to the user inputs.
As combine 200 traverses field 1000, crop height sensor 804 determines the height of crops being harvested in a grid element of field 1000. The particular grid element in which combine 200 is located is determined using GPS receiver 624. In one embodiment, the location of crops detected by crop height sensor 84 is calculated based on the difference between the location of GPS receiver 624 and the location of crop height sensor 804. For example, GPS receiver 624 can be located in an operator cab of combine 200 approximately 10 feet rearward and 4 feet to the right of crop height sensor 804. As such, the location of crops detected by crop height sensor 804 is 10 feet forward and 4 feet to the left of the location of GPS receiver 624. This difference in location can be determined and accounted for in determining the location of crops detected by crop height sensor 804 and the location of GPS receiver 624. In one embodiment, GPS receiver 624 determines a location of an antenna associated with GPS receiver 624. Similar
The data from crop height sensor 804 and GPS receiver 624 are used to generate a map depicting crop heights in various locations of field 1000. As shown in
In one embodiment, a width of an element of a grid is equal to a width of crop that a combine can harvest in one pass. For example, as shown in
In one embodiment, the shape of each grid element (or area) can be rectangular, triangular, hexagonal, polygonal, etc. In one embodiment, small areas or points can be used to represent areas forming a density map.
In one embodiment, additional sensors may be used to acquire data relating to various parameters. For example, seed weight can be sampled using a light beam that seeds travel past, such as when seeds are being moved through combine 200 after the crop has been threshed. Alternatively, the weight of seeds can be measured using a force detection device, such as a load cell. Seed weight can measured together with the grain moisture. True yield (i.e., the true weight of seeds) can be determined if the moisture content of seeds can be determined. For example, wheat has a storage moisture of 14%. This is the level it can safely be stored and it is also used for calculating the monetary amount for which seed will be bought or sold. If seeds are harvested in bad conditions, the moisture can be higher. This higher moisture content can cause incorrect calculations of yield which can lead to inaccurate cost estimates. A moisture sensor can be used to determine moisture content of seeds. Moisture sensors can incorporate temperature sensors to allow for compensation of measurement errors caused by temperature of seed.
The generated crop height map is used, in one embodiment, to determine a field treatment plan for future plantings in the same field. For example, combine 200 traverses field 1000 harvesting crops and gathering data pertaining to crop height, crop weight, and seed size for each grid element as the crops in each grid element are harvested. The gathered data is then used to generate a crop height map. The crop height map and data pertaining to crop weight and seed size of crops harvested from each grid element are then analyzed to determine if crops in each grid element were overfed or underfed. In one embodiment, soil samples from each grid element can also be obtained and analyzed. The analyzed soil samples can be considered with the other crop parameters described above in generating of the crop treatment plan. A field treatment plan for a future planting can be generated for each grid element based on the crop height, crop weight, and seed size determined for each grid element.
In one embodiment, a field treatment plan is generated for a particular grid element when data for that particular grid element is available. For example, a field treatment plan can be generated for a particular grid element immediately after the data for the grid element is acquired. In one embodiment, a field treatment plan for each grid element of a field is generated after data from all grid elements of the field have been collected. In one embodiment, crop heights of grid elements are compared to one another in order to determine a field treatment plan. It should be noted that a current planting that is being harvested can be referred to as a first planting and a future planting can be referred to as a second planting.
It should be noted that crop height can be determined based on various factors. For example, crop height can be determined based on cutting bar height alone. However, crop height determined using only the cutting bar height is not accurate enough for some applications. Crop height can also be determined using cutting bar height and data from a crop height sensor. Crop height determined using cutting bar height and data from a crop height sensor is more accurate than crop height determinations using cutting bar height alone. Crop height can also be determined using cutting bar height, data from a crop height sensor and reel height. Crop height determinations using all three parameters are typically the most accurate of the three determinations. It should be noted that cutting bar height, crop height data from a crop height sensor, and reel height can be used individual, or in any combination, to determine crop height.
In one embodiment, controller 902 determines if a crop of the particular grid element was overfed or underfed. In one embodiment, information pertaining to the particular grid element is analyzed to determine if the crops in the particular grid element were overfed or underfed. In one embodiment, the height of the crops, weight of agricultural material harvested, and seed size are used to determine if a crop was overfed or underfed. It should be noted that well fed crops may have high weight and large grains, but if the seeds grow too large and are laying down, the last photosynthesis period is not optimal and the grain filling will decrease causing smaller grain and less weight again. Determining whether a crop has been overfed or underfed can require additional seed and/or crop parameters to be taken into account.
In one embodiment, crop height information a field treatment plan for a future planting of the particular grid element is determined. In one embodiment, the field treatment plan is determined based on whether the crop of the particular grid element was determined to have been overfed or underfed. For example, if a crop height was low and a seed size and weight of agricultural material harvested was high for a grid element, the amount of fertilizer applied to the grid element for a future planting may be reduced. Alternatively, if a crop height was low and a seed size and weight of agricultural material harvested was low for a grid element, the amount of fertilizer applied to the particular grid element for a future planting may be increased. In one embodiment, the treatment plan can include recommendations for both a fertilization schedule and a watering schedule of a particular grid element or adopting the application of other agricultural materials such as a growth regulator. In addition, the application of agricultural materials can be increased or decreased. Each schedule identifies when fertilizer, water, and agricultural materials should be applied to crops of a particular grid element.
In one embodiment, a field treatment plan for a future planting in a particular grid element can be generated based on a prior treatment plan for that particular grid element. For example, if a prior particular treatment plan resulted in overfed crops, the prior particular treatment plan can be used as a baseline for generating a treatment plan for a future planting by reducing the fertilization and watering amounts of the particular treatment plan that resulted in overfed crops. Similarly, if a prior particular treatment plan resulted in underfed crops, the prior particular treatment plan can be used as a baseline for generating a new treatment plan for a further planning by increasing the fertilization and watering amounts of the particular treatment plan that resulted in underfed crops.
The foregoing Detailed Description is to be understood as being in every respect illustrative and exemplary, but not restrictive, and the scope of the inventive concept disclosed herein is not to be determined from the Detailed Description, but rather from the claims as interpreted according to the full breadth permitted by the patent laws. It is to be understood that the embodiments shown and described herein are only illustrative of the principles of the inventive concept and that various modifications may be implemented by those skilled in the art without departing from the scope and spirit of the inventive concept. Those skilled in the art could implement various other feature combinations without departing from the scope and spirit of the inventive concept.