This application is related to patent application attorney's docket number 313530-P00015 entitled “Method and Apparatus for Measuring Plasma Density in Processing Reactors using a Short Dielectric Cap”, filed concurrently herewith, the contents of which are incorporated herein in their entirety.
The present invention relates generally to measuring plasma density, and relates specifically to measuring plasma density in plasma processing reactors.
Apparatus for Measuring Plasma Density
In
In the embodiment of
The dielectric tube 115 isolates the coaxial cable 105 and the antenna tip 110 from the plasma and prevents direct currents on the coaxial cable 105 and the antenna tip 110. The material of the dielectric tube 115 can be selected to adjust a resonant frequency for the system. The dielectric permittivity of the material of the dielectric tube 115 can thus be chosen to correspond to an expected plasma density range (e.g., quartz has a lower dielectric permittivity than ceramic). In one embodiment, a high dielectric permittivity can be used with an expected high plasma density to keep the resonant frequency within the range of the network analyzer 120 (see below) under about 5 GHz. Note that the higher the plasma density, the higher the dielectric permittivity that can be used. Possible dielectric depositions on the dielectric tube 115 in a chemically active environment do not affect the probe data, at least until the thickness of the deposition layer becomes thick enough to be comparable with the thickness of the dielectric tube 115. The tip 110 of the dielectric tube 115 is located within the area where the plasma density has to be measured. Note that spacers 305, which will be described in more detail with respect to
In one embodiment, the probe 101 comprises a long dielectric tube 115 and coaxial cable 105, which can be used for scanning plasma parameters. The long dielectric tube 115 has a long coaxial cable so that the antenna tip 110 is located in a position remote from the base 135 so that the long dielectric tube 115 can detect plasma parameters in a position remote from the base 135. The base 135 can be movable, as demonstrated in
A base 135 closes the probe 101. In
The network analyzer 120 generates RF signals that are transmitted through the high pass filter (HPF) 125 to the probe 101. After interacting with the plasma, RF energy is reflected back through the high pass filter 125 to the network analyzer 120, providing a plasma wave resonance signature.
It is often beneficial to add elements (e.g., spacers, in-and-out feature), change elements (e.g., antenna shape), or add additional probes 101 to improve the sharpness of the absorption resonances (as shown in
Spacers.
Spacers around the antenna tip 110 can be tubes 310, and can be made of a dielectric material to ensure relative constancy of the antenna tip distance, dd, in spite of possible thermal expansions of the coaxial cable 105. In addition, spacers around the antenna tip 110 ensure relative constancy of the antenna tip shape (e.g., staying straight and not being bent under varying thermal conditions).
To fix the coaxial cable 105 inside the dielectric tube 115, spacers are provided between the coaxial cable 105 and the dielectric tube 115. These spacers can be in the form of tubes or rings 305. Spacers between the coaxial cable 105 and the dielectric tube 115 can be of a dielectric material, metal material, or a combination of a dielectric material 412 with a metal material 414, as illustrated in
Note that, in one embodiment, various resonances in reflected signals are interpreted based on surface wave modes. The resonances are mapped with corresponding plasma density values around the antenna tip. Resonance modes are selected from measured absorption resonances, and the selected modes are those modes that are the strongest and also provide information about local values of the plasma density around the antenna tip. The dielectric spacer can be made of material selected to have a dielectric property used in correspondence with an expected plasma density range to produce a resonance in a desired frequency range. The material of the dielectric spacer can be chosen to have a higher dielectric permittivity for measurements in a higher plasma density range.
In one embodiment, if the coaxial cable has a smaller radius than the inner radius of the dielectric tube, and a dielectric spacer ring is provided at the end of the coaxial cable between the radius of the coaxial cable and the inner radius of the dielectric tube, the spacer ring provides more sharply emphasized boundary conditions for the surface wave reflection, making absorption resonances more pronounced. In another embodiment, the coaxial cable has a smaller radius than the inner radius of the dielectric tube, with at least one dielectric ring or short dielectric tube along the coaxial cable, surrounding the cable and located inside the dielectric tube. This provides a larger distance between the cable surface and the plasma edge and diminishes the amplitude of parasitic surface waves running along the dielectric tube, which otherwise might interfere with the main absorption resonances used for measurements.
Alternate Antenna Shapes.
A probe 101 with a straight antenna tip 110, as shown in
Feed-through bracket 727 is attached to chamber wall 760. Dielectric tube 115 extends through chamber wall in a slidable fashion as a result of vacuum seals 728. Tube 717 is attached to the end of dielectric tube 115 and spring housing 742 is attached to the end of tube 717. Spring 740 is compressed between housing 742 and SMA connector 745 to bias coaxial cable 706 and 105 into dielectric tube 115 to maintain the relative positions of antenna tip 110 and dielectric tube 115.
Dielectric tube 115, tube 717 and housing 742 can slide relative to chamber wall 760 so that the position from chamber wall 760 that probe 101 extends into the chamber can be varied. Once the desired position is obtained, screw 724 can clamp tube 717 in place. The network analyzer 720 generates RF signals that are transmitted through the high pass filter 725 to the probe 750. After interacting with the plasma, RF energy is reflected back through the high pass filter 725 to the network analyzer 720, providing a plasma wave resonance signature.
Distance constancy is kept between the antenna tip 110 and the dielectric tube tip via the spacers 710 and via the spring 740. The spring 740 allows the cable to expand when it is heated and at the same time to help the cable provide pressure against the spacers 710. This configuration is capable of providing distance constancy even where the length of the cable 105 is long, and even when the cable has significant thermal expansion due to its heating.
Method for Measuring Plasma Density
To use the probe, the frequency or wavelength at which resonance occurs is measured, which provides information needed to determine the plasma density. For example,
In one embodiment, a method is provided to relate observed resonances with the plasma density. Once the resonant frequency for the known wave mode is measured and the dielectric permittivity of the dielectric tube εd is known, the dielectric permittivity εp of the plasma is determined using the following dispersion relation:
where:
ω=2πƒ (where ƒ is a wave frequency)
kz=2π/λ (where kz is a longitudinal wave vector; λ is a longitudinal wavelength)
m=azimuthal mode number
εd=dielectric permittivity of the dielectric tube 115
a=external radius of dielectric tube 115
b=internal radius of dielectric tube 115
Im=modified Bessel function of first kind of order m
Km=modified Bessel function of second kind of order m
I′m and K′m are derivatives, respectively, for Im and Km.
and
Parameters s and p depend on the region of the probe, particularly the antenna tip region. They are given by the expressions:
where ra=radius of antenna tip
Once εp is known, the plasma frequency ωp is determined using the following formula:
Once the plasma frequency ωp is determined, the plasma density ne can be determined using the following formula:
ωp√{square root over (4πnee2/me)}≈5.64×104√{square root over (ne)} (6)
Once the plasma density is know at one or more points within the plasma reactor, the plasma density at any other point in the reactor can be determined using the measured value(s) and a model of relative plasma densities throughout the reactor. The model can be the result of measurements taken in the reactor or a mathematical model.
Conclusion
While various embodiments of the present invention have been described above, it should be understood that they have been presented by way of example, and not limitation. It will be apparent to persons skilled in the relevant art(s) that various changes in form and detail can be made therein without departing from the spirit and scope of the present invention. In fact, after reading the above description, it will be apparent to one skilled in the relevant art(s) how to implement the invention in alternative embodiments. Thus, the present invention should not be limited by any of the above-described exemplary embodiments.
It should also be noted that when a claim refers to “a” component, this language also covers “at least one” of that component. If a claim refers to “a” probe, an invention that includes more than one probe would necessarily include “a” probe or “one” probe.
In addition, it should be understood that the figures, which highlight the functionality and advantages of the present invention, are presented for example purposes only. The architecture of the present invention is sufficiently flexible and configurable, such that it may be utilized in ways other than that shown in the accompanying figures.
Further, the purpose of the Abstract of the Disclosure is to enable the U.S. Patent and Trademark Office and the public generally, and especially the scientists, engineers and practitioners in the art who are not familiar with patent or legal terms or phraseology, to determine quickly from a cursory inspection the nature and essence of the technical disclosure of the application. The Abstract of the Disclosure is not intended to be limiting as to the scope of the present invention in any way.