Claims
- 1. Method for the non-contacting measuring of surfaces, in particular of large-surface mirrors, with which, for determining contour deviations of the surface, established is the difference between interferometrically detected surface contour actual values and preselected surface contour desired values, characterized by the fact that
- a) a reference contour of at least one reference element, the extension of which corresponds essentially to a measuring region of the surface, is measured interferometrically relative to a standard whose geometry is known to within the allowable contour tolerance of the surface;
- b) that the surface to be measured is brought into a defined spatial location relative to the reference element and
- c) the distance of the reference contour from the measuring region of the surface is detected incrementally by interferometric means and the relevant difference between actual value and desired value is determined.
- 2. Method according to claim 1, characterized by the fact that the reference element and the surface to be machined are moved relative to one another.
- 3. Method according to claim 2, characterized by the fact that the reference element lies on an imaginary radial line relative to a perpendicular axis of rotation through the principal plane of the surface, about which axis of rotation the surface is rotated, so that the essentially radially-running measuring region forms part of a spiral line on the surface.
- 4. Method according to claim 3, characterized by the fact that each spiral path formed from a measuring region corresponds to the spiral line of a distance over which the height of the crown of the surface changes by the amount of the contour tolerance, in the radial direction relative to the reference contour of the reference element.
- 5. Method according to claim 3, characterized by the fact that the measuring head of the interferometer is moved in incremental steps along the associated radial line, over the measuring region.
- 6. Method according to one of the claim 1, characterized by the fact that several reference elements, following one another at a distance, are used.
- 7. Method according to claim 1, characterized by the fact that determination of the actual and desired values is accomplished by means of laser interferometers and, if necessary, the influence of wavelength/air pressure dependency of the laser light is detected interferometrically, in real time, for correction.
- 8. Method according to claim 1, characterized by the fact that scanning heterodyne interferometers are used together with linear reference elements.
- 9. Method according to claim 1, characterized by the fact that the principal plane of the surface is aligned essentially horizontally relative to the direction of gravitation and the reference element is suspended or supported thereabove at a short distance from the surface.
- 10. Method according to claim 1, characterized by the fact that the interferometric detection processes, the calculations as well as the control and regulation processes when measuring are undertaken in automated fashion by means of a computer.
- 11. Method according to claim 10, characterized by the fact that the geometric desired data of the surface are calculated, respectively stored, by means of the computer.
- 12. Method for the non-contacting measuring and abrasive machining of surfaces, in particular for the superfine polishing of large-surface mirrors, with which is determined the difference between interferometrically detected surface contour actual values and preselected surface contour desired values, and a superficial removal of material being undertaken as a function of the results, characterized by the fact that
- a) a reference contour of at least one reference element, the extension of which corresponds essentially to a machining region of the surface, is measured interferometrically relative to a standard whose geometry is known to within the allowable contour tolerance of the surface;
- b) that the surface to be machined is brought into a defined spatial location relative to the reference element and
- c) the distance of the reference contour from the machining region of the surface is detected incrementally by interferometric means, and the relevant difference between actual value and desired value is determined;
- d) that, as a function of the results, subsequently undertaken in the machining region is a removal of material from the surface, the amount of which does not exceed the allowable contour tolerance, and
- e) detection in accordance with step c) and, if required, the machining in accordance with d) are repeated until the surface contour corresponds, within the tolerance, to the desired value.
- 13. Method according to claim 12, characterized by the fact that the removal of material is accomplished by at least one driven, controlled tool of a machining unit, in particular one or more polishing pins.
- 14. Method according to claim 12, characterized by the fact that the reference element and a machining unit are disposed at a fixed interval from one another and the surface to be machined is moved relative thereto, so that the machining region is successively brought into corresponding positions relative to the reference element and to the machining unit.
- 15. Method according to claim 14, characterized by the fact that the reference element and the machining unit lie on imaginary radial lines relative to a perpendicular axis of rotation through the principal plane of the surface, about which axis of rotation the surface is rotated, so that the essentially radial-running machining area forms part of a spiral line on the surface.
- 16. Method according to claim 15, characterized by the fact that each one of the spiral paths formed by the machining regions corresponds to the spiral line of a distance over which the height of the crown of the surface changes by the amount of the contour tolerance, in the radial direction relative to the reference contour of the reference element.
- 17. Method according to claim 15, characterized by the fact that at least one machining tool of the machining unit and the measuring head of the interferometer are moved in incremental steps associated to each other along the relevant radial lines.
- 18. Method according to claim 12, characterized by the fact that determination of the actual and desired values is accomplished by means of laser interferometers and, if necessary, the influence of wavelength/air pressure dependency of the laser light is detected interferometrically, in real time, for correction.
- 19. Method according to one of the claim 12, characterized by the fact that scanning heterodyne interferometers are used together with linear reference elements.
- 20. Method according to claim 12, characterized by the fact that the principal plane of the surface is aligned essentially horizontally relative to the direction of gravitation and the reference element is suspended or supported thereabove at a short distance from the surface.
- 21. Method according to claim 12, characterized by the fact that the interferometric detection processes, the calculations as well as the control and regulation processes are undertaken in automated fashion at the time of machining by means of a computer.
- 22. Method according to claim 21, characterized by the fact that the geometric desired data of the surface are calculated, respectively stored by means of the computer.
- 23. Apparatus for the non-contacting measuring of surfaces, in particular of large-surface mirrors, with a supporting structure accommodating the workpiece whose surface is to be measured and measuring devices for the interferometric detection of the surface contour, characterized by the fact that
- (a.) provided is at least one reference element (26) that extends, at some distance away, essentially parallel to a measuring region of the surface (34), said reference element having a reference contour measured interferometrically relative to a standard whose geometry is known to within the allowable contour tolerance of the surface;
- (b.) associated to the reference element (26) is an interferometer measuring device (16) by means of which the reference element (26) is measured and the distance between the references element (26) and the measuring region is detected,
- (c.) provided are contrivances (14) for generating a relative movement between the workpiece (20) and the measuring device (16).
- 24. Apparatus according to claim 23, characterized by the fact that provided for accommodating the workpiece is a supporting structure (12, 14), with a principal plane of the surface lying essentially horizontally relative to the direction of gravitation.
- 25. Apparatus according to claim 24, characterized by the fact that the supporting structure is formed of a round table with a spindle (14) that is rotatable about a vertical axis of rotation.
- 26. Apparatus according to claim 24, characterized by the fact that the supporting structure and/or the round table displays an air bearing-supported spindle (14) that is associated to an encoder for determining the angular position of the spindle relative to the non-rotating supporting structure, with the spindle preferably displaying an axial impact (throw) of less than 0.1 arc-seconds.
- 27. Apparatus according to claim 23, characterized by the fact that the supporting structure includes a basic frame (12) that is not concomitantly rotated in operation.
- 28. Apparatus according to claim 23, characterized by the fact that the measuring devices (16) are disposed in stationary fashion above the surface (34) of the workpiece (20), in particular being suspended and/or supported on the basic frame (12) and are not concomitantly rotated with rotation of the workpiece.
- 29. Apparatus according to one of the claim 23, characterized by the fact that in each case several like measuring devices (16) are provided, being provided in particular three measuring devices (16) separated by an angle of 120.degree. about the axis of rotation of the round table.
- 30. Apparatus according to one of the claim 23, characterized by the fact that the measuring devices (16) are equipped with encoders like, for example, glass measures or the like for detecting the position, in particular the radial position of the relevant measuring head (28), with the encoders extending, in particular, along the guideways (24).
- 31. Apparatus according to one of the claim 23, characterized by the fact that the interferometer measuring devices (16) are constructed as scanning heterodyne interferometers, with, in particular the laser heads and receivers (22) being disposed near the axis of rotation of the round table and/or of the spindle (14).
- 32. Apparatus according to claim 23, characterized by the fact that provided is an interferometric wavelength compensator that detects air pressure-dependent wavelength changes for compensation.
- 33. Apparatus according to one of the claim 23 and 36, characterized by the fact that the reference elements (26) are substantially parallel to the associated guideway (24), and consists of elongated, mechanically form-stable bodies.
- 34. Apparatus according to claim 23, characterized by the fact that the reference elements (26) are suspended and/or supported at a distance of a few millimeters above the surface (34) to be machined.
- 35. Apparatus according to claim 23, characterized by the fact that there is provided a computer for storing the desired contour data, the actual contour measured data and for calculating the difference between the two.
- 36. Apparatus for the abrasive machining of surfaces, in particular for the superfine polishing of large-surface mirrors, with a supporting structure accommodating the workpiece whose surface is to be machined, at least one abrasive machining tool, contrivances for relative movement of the workpiece and machining tool, as well as contrivances for the interferometric detection of the surface contour, characterized by the fact that
- (a) provided is at least one reference element (26) that extends, at some distance, essentially parallel to a machining region of the surface (34), said reference element having a reference contour measured interferometrically relative to a standard whose geometry is known to within the allowable contour tolerance of the surface;
- (b) associated to the reference element (26) is an interferometer measuring device (16) by means of which the reference element (26) is measured and the distance between the reference element (26) and the machining region is detected,
- (c) provided is at least one machining unit (18), separate form the measuring device (16), by means of which the machining tool (30) is capable of being moved abrasively over the entire machining region, and
- (d) provided are contrivances (14) for generating a relative movement between the workpiece (20) on the one hand, and the measuring device (16) as well as the machining unit (18) on the other hand, in order to successively bring the machining region with the measuring device (16) and the machining unit (18) into relative positions corresponding to one another.
- 37. Apparatus according to claim 36, characterized by the fact that provided is a supporting structure (12, 14), for accommodating the workpiece, with the surface principal planes lying essentially horizontal relative to the direction of gravitation.
- 38. Apparatus according to claim 37, characterized by the fact that the supporting structure is formed of a round table with a spindle (14) that is rotatable about a vertical axis of rotation.
- 39. Apparatus according to claim 37, characterized by the fact that the supporting structure and/or the round table displays an air bearing-supported spindle (14), to which is associated an encoder for determining the angular position of the spindle relative to the non-rotated supporting structure, with the spindle advantageously displaying an axial impact of less than 0.1 arc-seconds.
- 40. Apparatus according to claim 37, characterized by the fact that the supporting structure includes a basic frame (12) that is not concomitantly rotated in operation.
- 41. Apparatus according to one of the claim 36, characterized by the fact that the measuring devices (16) and the machining units (18) are disposed in stationary fashion above the surface (34) of the workpiece (20), in particular are suspended and/or supported on the basic frame (12) and are not concomitantly rotated with rotation of the workpiece.
- 42. Apparatus according to one of the claim 36, characterized by the fact that the measuring device and the machining unit display, in particular out from the axis of rotation, radially to over the outer limit of the surface (34) to be machined, guideways (24, resp. 32), along which, in one instance, the interferometer measuring head (28), in a second instance, the machining tool (30) can be driven.
- 43. Apparatus according to claim 36, characterized by the fact that provided in each case are several like, alternatingly disposed measuring devices (16) and machining units (18), there being provided in particular three measuring devices (16) angularly separated by 120.degree. about the axis of rotation of the round table and three machining units (18) angularly separated 120.degree. about the axis of rotation, such that measuring devices and machining units adjacent to one another lie at an angle of 60.degree. from one another.
- 44. Apparatus according to one of the claim 36, characterized by the fact that the measuring devices (16) and the machining units (18) are provided with encoders such as, for example, glass measures or the like, for detecting the position, in particular the radial position of the relevant measuring head (28) and/or tool (30), with the encoder extending, in particular, along the guideways (24, resp. 32).
- 45. Apparatus according to claim 36, characterized by the fact that the interferometer measuring devices (16) are constructed as scanning heterodyne interferometers, with, in particular, the laser heads and receivers (22) being disposed near the axis of rotation of the round table and/or of the spindle (14).
- 46. Apparatus according to claim 36, characterized by the fact that there is provided an interferometric wavelength compensator that detects the air pressure-dependent wavelength changes for compensation.
- 47. Apparatus according to one of the claims 36 or 51, characterized by the fact that the reference elements (26) are substantially linear and extend parallel to the associated guideway (24) and consist of elongated mechanically form-stable bodies.
- 48. Apparatus according to claim 36, characterized by the fact that the reference elements (26) are suspended and/or supported at a distance of a few millimeters above the surface (34) to be machined.
- 49. Apparatus according to claim 36, characterized by the fact that there are provided electronic control contrivances for guiding the tool (30) toward the radial position of a measuring head (28) of the preceding measuring device (16), relative to the course of machining of the surface (34), as well as for setting the machining tool (30) down onto, respectively lifting it up from the surface (34).
- 50. Apparatus according to claim 36, characterized by the fact that there are provided pressure-setting contrivances for the machining tool (30) that allow adjusting the tool such that the amount of material removed in one machining step is, at most, equal to the allowable contour tolerance.
- 51. Apparatus according to one of the claim 36, characterized by the fact that there is provided at least one additional independent interferometer for detecting the axial impact of the spindle, for detecting vibrations of the apparatus and the like.
- 52. Apparatus according to one of the claim 36, characterized by the fact that there is provided a computer for storing the desired value data, the actual value measured data, for calculating the difference between the two and for controlling the machining unit (18) associated to the relevant measuring device (16).
- 53. Apparatus according to one of the claim 36, characterized by the fact that there is provided a cleaning, in particular a vacuum contrivance, for carrying off the residues of material removed from the surface.
- 54. Method for non-contacting measuring of surfaces, in particular of large-surface mirrors, with which, for determining contour deviations of the surface, established is the difference between interferometrically detected surface contour actual values and preselected surface contour desired values, characterized by the fact that
- (a) a reference contour of at least one reference element, the extension of which corresponds essentially to a measuring region of the surface, is measured interferometrically relative to a standard whose geometry is known to within the allowable contour tolerance of the surface;
- (b) that the surface to be measured is initially polished, as preparation, to a contour correctness in the range of 10.sup.-6 m. and is brought into a defined spatial location relative to the reference element and
- (c) the distance of the reference contour from the measuring region of the surface is detected incrementally by interferometric means and the relevant difference between actual value and desired value is determined.
- 55. Method for the non-contacting measuring and abrasive machining of surfaces, in particular for the superfine polishing of large surface mirrors, with which is determined the difference between interferometrically detected surface contour actual values and preselected surface contour desired values, and a superficial removal of material being undertaken as a function of the results, characterized by the fact that
- (a) a reference contour of at least one reference element, the extension of which corresponds essentially to a machining region of the surface, is measured interferometrically relative to a standard whose geometry is known to within the allowable contour tolerance of the surface;
- (b) that the surface to be machined is brought into a defined spatial location relative to the reference element and
- (c) the distance of the reference contour from the machining region of the surface is detected incrementally by interferometric means, and the relevant difference between actual value and desired value is determined, said step (c) including the use of several reference elements and machinery units one after the other in alternating fashion;
- (d) that, as a function of the results, subsequently undertaken in the machining region is a removal of material from the surface, the amount of which does not exceed the allowable contour tolerance, and
- (e) detection in accordance with step (c) and, if required, the machining in accordance with (d) are repeated until the surface contour corresponds, within the tolerance, to the desired value.
- 56. Method for the non-contacting measuring and abrasive machining of surfaces, in particular for the superfine polishing of large surface mirrors, with which is determined the difference between interferometrically detected surface contour actual values and preselected surface contour desired values, and a superficial removal of material being undertaken as a function of the results, characterized by the fact that
- (a) a reference contour of at least one reference element, the extension of which corresponds essentially to a machining region of the surface, is measured interferometrically relative to a standard whose geometry is known to within the allowable contour tolerance of the surface;
- (b) that the surface to be machined is initially polished, as preparation, to a contour correctness in the range of 10.sup.-6 m, and is brought into a defined spatial location relative to the reference element and
- (c) the distance of the reference contour from the machining region of the surface is detected incrementally by the interferometric means, and the relevant difference between actual value and desired value is determined;
- (d) that, as a function of the results, subsequently undertaken in the machining region is a removal of material from the surface, the amount of which does not exceed the allowable contour tolerance, and
- (e) detection in accordance with step (c) and, if required, the machining in accordance with (d) are repeated until the surface contour corresponds, within the tolerance, to the desired value.
- 57. Apparatus for the non-contacting measuring of surfaces, in particular of large-surface mirrors, with a supporting structure accommodating the workpiece whose surface is to be measured and measuring devices for the interferometric detection of the surface contour, characterized by the fact that
- (a) provided is at least one reference element (26) that extends, at some distance away, essentially parallel to a measuring region of the surface (34), said reference element having a reference contour measured interferometrically relative to a standard whose geometry is know to within the allowable contour tolerance of the surface;
- (b) associated to the reference element (26) is an inteferometer measuring device (16) by means of which the reference element (26) is measured and the distance between the reference element (26) and the measuring region is detected; said measuring device includes a guideway (24) running out horizontally, in particular form the axis of rotation, radially up to over the outer limit of the surface (34) to be machined, along which the interferometer measuring head (28) can be driven;
- (c) provided are contrivances (14) for generating a relative movement between the workpiece (20) and the measuring device (16).
- 58. Apparatus for the non-contacting measuring of surfaces, in particular of large-surface mirrors, with a supporting structure accommodating the workpiece whose surface is to be measured and measuring devices for the interferometric detection of the surface contour, characterized by the fact that
- (a) a reference element (26) that extends, at some distance away, essentially parallel to a measuring region of the surface (34), said reference element having a reference contour measured interferometrically relative to a standard whose geometry is known to within the allowable contour tolerance of the surface;
- (b) associated to the reference element (26) is an inteferometer measuring device (16) by means of which the reference element (26) is measured and the distance between the reference element (26) and the measuring region is detected;
- (c) a second independent interferometer for detecting the axial impact of the spindle, for detecting vibrations of the apparatus and the like; and
- (d) contrivances (14) for generating a relative movement between the workpiece (20) and the measuring device (16).
- 59. Apparatus according to claim 33, wherein said elongated mechanically form-stable bodies include a polished Zerodur straightedge.
- 60. Apparatus according to claim 47, wherein said elongated mechanically form-stable bodies include a polished Zerodur straightedge.
Priority Claims (1)
Number |
Date |
Country |
Kind |
3820225 |
Jun 1988 |
DEX |
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Parent Case Info
This is a continuation of application Ser. No. 365,746, filed June 13, 1989, now abandoned.
US Referenced Citations (2)
Number |
Name |
Date |
Kind |
4365301 |
Arnold et al. |
Dec 1982 |
|
4794736 |
Fuwa et al. |
Jan 1989 |
|
Foreign Referenced Citations (2)
Number |
Date |
Country |
34043865 |
Aug 1980 |
DEX |
3430499 |
Feb 1986 |
DEX |
Continuations (1)
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Number |
Date |
Country |
Parent |
365746 |
Jun 1989 |
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