Method and apparatus for obtaining a temperature measurement using an InGaAs detector

Abstract

A method of linearizing the output a infrared camera having an InGaAs includes determining the an equivalent black body temperature of an object by utilizing a plurality of calibration constants determined by collecting data from a number of temperatures of the object, and determining a target temperature of the object by utilizing the equivalent black body temperature and the emissivity of the object.

Description

FIELD OF THE DISCLOSURE

The present disclosure is generally directed to method and apparatus for linearizing the output an infrared camera and, more particularly, a method and apparatus for obtaining a temperature measurement using for an InGaAs detector.

BACKGROUND OF THE DISCLOSURE

Thermal imaging cameras were originally used to sense heat or aid night vision. For vision applications there was no need for absolute temperature measurement. As these cameras started being used for process control, however, manufacturers started making cameras with absolute temperature measurement capabilities. Using the same conversion schemes used by spot infrared pyrometer manufacturers, camera manufacturers built in schemes to provide actual temperature measurements. They counted on the output of the detector to follow Planck's equation when looking at black body targets.

As the use of thermal imaging cameras progressed, imaging cameras were being used in new applications requiring a faster detector response and cameras able to handle higher temperature ranges. These higher temperature ranges and faster response times, however, are not suited for traditional infrared pyrometer detectors due to their slow response times and low temperature thresholds. In contrast, a thermal imager with an InGaAs detector does have a quick response time and is suitable for higher temperature ranges.

The InGaAs detector array integration readout circuitry, however, creates a non-linearity so that the output does not follow the predicted Planck curve. Further, since real targets are not black bodies, it is necessary to compensate the detector output with an emissivity correction that is accomplished when the output tracks the Planck curve. When it does not, as is the case with the InGaAs array and its associated readout circuitry, correcting for emissivity is a complicated matter which prior to now was not been adequately resolved.

BRIEF DESCRIPTION OF THE DRAWINGS

Objects, features, and advantages of the present device will become apparent upon reading the following description in conjunction with the drawing figures, in which:

FIG. 1 is an isometric view of one example of an apparatus for linearizing the output a infrared camera constructed according to one embodiment of the disclosure;

FIG. 2 is a block diagram of the apparatus of FIG. 1;

FIG. 3 is a graph depicting the effects of linearization techniques as provided by the apparatus of FIG. 1; and

FIG. 4 is a block diagram of a method for obtaining a temperature measurement using the apparatus of FIG. 1.

While the method and device described herein are susceptible to various modifications and alternative constructions, certain illustrative embodiments thereof have been shown in the drawings and will be described below in detail. It should be understood, however, that there is no intention to limit the invention to the specific forms disclosed, but on the contrary, the intention is to cover all modifications, alternative constructions, and equivalents falling within the spirit and scope of the disclosure and the appended claims.

DETAILED DESCRIPTION OF THE DISCLOSURE

Referring now to the drawings, and with specific reference to FIG. 1, an infrared camera linearization apparatus for linearizing the output of an infrared camera, such as an InGaAs detector based infrared camera as constructed in accordance with the teachings of the disclosure is generally depicted by reference numeral 20. As shown therein, the infrared camera linearization apparatus may include an thermal camera 22 having an indium gallium arsenide detector (InGaAs detector) (FIG. 2) operatively connected to a programmable device 24 such as a Personal Computer (PC), microprocessor or controller, and a digital frame grabber 26. The method and apparatus for linearizing the output of an infrared camera may function both as an integral part of the camera output or as a post processing function in the separate computing device. As such, the controller 24 may be disposed outside the cameras 22 as seen in FIGS. 1 and 2, or may be disposed inside the camera (FIG. 2 shown in dashed lines).

As illustrated in FIG. 2, the camera 22 includes a lens 28 operatively connected to a detector or detector array 30. The lens 28 optically compresses and guides a thermal image of an object onto the detector or detector array 30. A typical InGaAs array 30 has a video format of 320×256 pixels but other array designs could use other formats, including but not limited to, 640×480 and 160×120. The array 30 is operatively connected to a plurality of array electronics 32 that convert the information in each piece of the array to an electronic signal. The array 30 may also have a variable integration time that determines or sets the amount of time it takes for the thermal image to be integrated on the detectors 30. This time may vary greatly, and may include a range four to eleven microseconds. The electronic signal from each piece of the array is then represented by corresponding pixels. The method of linearization does not depend on the size of the array.

In one exemplary embodiment, the detector output is digitized with the results filling a block of memory either inside the camera or in the PC through the digital frame grabber 26. The frame grabber 26 for capturing numerous thermal images may be communicably disposed between the controller 24 and the imager 22. The frame grabber 26 may be used to digitize and/or store video information into a bitmap image, for example. Frame grabbers can be stand-alone units or may be a function built into a video graphics boards in the camera 22.

InGaAs detectors 30, as is the case with other detectors, have a minimum sensitivity level. That is, infrared energy striking the detector 30 must be above a certain level before the detector output will start tracking the energy. It has been determined that the detector output at the point where it begins sensing energy is important in a successful linearization strategy. By subtracting this detection threshold level from the detector output looking at higher energy targets, the resultant value can be converted to a black body equivalent temperature. For example,T_BB=C0+C1*(ADC−MinThreshold)+C2*Sqrt(ADC−MinThreshold)+C3*(ADC−MinThreshold)ˆ^1.5

• • Where T_BB is the equivalent black body temperature;
  • C0 is a calibration constant;
  • C1 is a calibration constant;
  • C2 is a calibration constant;
  • C3 is a calibration constant;
  • ADC is the digitized detector output; and
  • MinThreshold is the ADC value where the detector output begins to change.

The calibration constants are determined by collecting data from a number of target temperatures and then using curve fitting techniques on the data.

In a practical system the equation would be evaluated for every possible ADC value and the results would be stored in a lookup table in a form so that no precalculation is needed for fast conversion to temperature. Now to make the scheme complete it is necessary to incorporate the emissivity factor in the process.

The output of a gray body is just reduced by a constant factor from a black body. The equivalent Planck conforming detector output is computed as:DetADC=Emissivity*Planck(T_BB)

Ordinarily then the Target temperature would be computed from:T_BB=Planck⁻¹(DetADC/Emissivity)

However, since the DetADC is not linear a more complex equation is needed to compute temperature:T_Target=Planck⁻¹(Planck(T_BB)/Emissivity))

So if the equations are combined the following gives the formula for generating the lookup table:T_Target=Planck⁻¹(Planck(C0+C1*(ADC−MinThreshold)+C2*Sqrt(ADC−MinThreshold)+C3*(ADC−MinThreshold)ˆ^1.5)/Emissivity))

Therefore, an improved Radiometric InGaAs Imaging Camera is obtained by implementing the linearization scheme described above. More specifically, in one embodiment, as seen in FIG. 3, wherein the output of an infrared camera both before and after linearization is depicted, a better or optimized curve may be obtained.

In operation, as seen in FIG. 1, the camera 22 may be placed relative to a high temperature falling object 34, such as molten glass falling under gravity for example. The temperature and speed of the object at which the InGaAs detector 30 accurately captures the thermal image of the object 34 is less than 50 feet per second and greater than 200 degrees Celsius. The camera 22 may, however, may be utilized to obtain temperatures of other types of moving objects that do not pass through the field of view of the camera, but are fixed within it. For example, blades of a fan are moving but remain in the field of view of the camera 22. With a proper integration time setting, such as four microseconds for example, the camera 22 may capture the thermal image of a fan blade rotating at 30,000 revolution per minute.

Prior to capturing a thermal image for use in temperature measurements, the camera 22 or detector 30 may be adjusted according to its minimum sensitivity level. Accordingly, at block 40, as illustrated in FIG. 4, the threshold of the detector 30 may be obtained by subjecting the detector 30 to infrared energy—a heated object—and determining the level of energy at which the detector 30 will start tracking. This threshold energy may then be subtracted from the detector output at block 42.

The thermal image of the falling object 34 is captured at block 44 with the InGaAs detector 30. The electrical signal or raw thermal data of the thermal image is then communicated to the controller 24 at block 46. At block 48 the electrical signal or raw thermal data is then converted to a temperature measurement by the controller 24, which is programmed to receive and correct the non-linear signal from the detector 30 with an emissivity correction that then tracks the Planck curve. At block 50, the converted temperature measurement is then sent to an output device, such as for example, an alarm, monitor, gauge, controller, etc.

In other words, thermal data may be collected from an object, which is then used to determine an equivalent black body temperature of the object by utilizing a plurality of calibration constants. An absolute or true temperature of the object may be obtained by utilizing an equivalent black body temperature and an emissivity of the object.

Although certain embodiments of a method and apparatus for linearizing the output of an infrared camera have been described herein in accordance with the teachings of the present disclosure, the scope of coverage of this patent is not limited thereto. On the contrary, this patent covers all embodiments of the teachings of the disclosure that fairly fall within the scope of permissible equivalents.

Claims

1. An apparatus for measuring temperature using an InGaAs detector, comprising: a camera having a lens for viewing a thermal image; an InGaAs detector array for receiving the thermal image from the lens; electronics for converting thermal image data from the detector array into a usable electrical signal; and a controller programmed to convert the electrical signal into a temperate measurement.

2. The apparatus of claim 1, wherein the detector array has a video format of at least one of 160×120, 640×480, and 320×256 pixels.

3. The apparatus of claim 1, wherein the controller is disposed inside the camera.

4. The apparatus of claim 1, further including a digital frame grabber communicably coupled to the controller.

5. A method of obtaining an absolute temperature of a high temperature fast moving object, comprising: capturing a thermal image of the high temperature fast moving object using a thermal camera having an InGaAs detector; communicating data representative of the thermal image to a controller; converting the data into an absolute temperature measurement; and communicating the temperature measurement to an output device.

6. The method of claim 5, wherein capturing the thermal image includes capturing the thermal image of an object having a temperature greater than 200 degrees Celsius.

7. The method of claim 5, wherein capturing the thermal image includes capturing the thermal image of an object moving less than 50 feet per second.

8. The method of claim 5, wherein capturing the thermal image includes capturing the thermal image of an object moving at 32.2 feet per second.

9. The method of claim 5, further including obtaining a minimum energy tracking threshold of the detector.

10. The method of claim 9, further including subtracting the threshold from an output of the detector.

11. The method of claim 5, wherein capturing the thermal image includes capturing the thermal image of an object rotating at 30,000 revolution per minute.

12. The method of claim 11, further including setting an integration time of the InGaAs detector between four and eleven microseconds.

13. A method of measuring temperature using an InGaAs detector, comprising: collecting data from a number of temperatures of an object; determining an equivalent black body temperature of the object by utilizing a plurality of calibration constants; and determining a temperature of the object by utilizing an equivalent black body temperature and an emissivity of the object.

14. The method of claim 13, wherein collecting data includes capturing the thermal image of an object having a temperature greater than 200 degrees Celsius.

15. The method of claim 13, wherein collecting data includes capturing a thermal image of an object moving less than 50 feet per second.

16. The method of claim 13, wherein collecting data includes capturing a thermal image of an object moving at 32.2 feet per second.

17. The method of claim 13, further including obtaining a minimum energy tracking threshold of a detector.

18. The method of claim 17, further including subtracting the thresholds from an output of the detector.

19. The method of claim 13, wherein collecting data includes capturing a thermal image of an object rotating at 30,000 revolution per minute.

20. The method of claim 19, further including setting an integration time of the InGaAs detector between four and eleven microseconds.