The present invention is directed to an apparatus for preparing an edible food or beverage product starting from dehydrated raw material and comprising at least two complementary zones. The invention is further directed to a method for preparing an edible food or beverage product using such an apparatus.
Dried or semi-dried food products, typically configured as powders, are used very frequently in the food industry: they represent compact and hygienic ways of storing an initial component of a food product that will be subsequently processed, for example by mixing and adding water or any other liquid, being therefore reconstituted.
There exist in the state of the art food processing systems that prepare edible layers of food starting from raw food materials, typically in powder. For example, document EP 16722568.9 of the applicant discloses a food processing system comprising a plurality of containers, each container comprising a certain raw food material, typically a powder. Each container is associated to a processing and dispensing unit: the initial raw material from the container goes into the specific unit where it is processed typically by adding water and the resulting mixture is turned into a homogeneous mass before being deposited as a layer onto a depositing area, where the layer can be optionally further cooked and/or heated.
It is known also from the applicant document PCT/EP17/076941 disclosing a food processing management system: the system comprises a control unit connected to a dosing system for exchanging containers, each container comprising a certain type of dehydrated food material, typically a powder, that is sent into a processing and dispensing unit where it is mixed with water and turned into a homogeneous mass that will be deposited as a layer onto a depositing area, the layer being later optionally heated and/or cooked.
The food processing systems described earlier have many advantages but also present certain limitations. Particularly, it would be desireable to provide a system that will allow working in batches, i.e., while a certain mixture has been deposited and is being processed and cooked, for example, a second mixture is being prepared in parallel. Thus, a batch processing is desirable, as the residence time can be controlled according to a certain recipe. On the contrary, an in-line system (i.e. a system working on demand) as the one disclosed in PCT/EP17/076941, not working in batches, would need very complex, long and extended configurations for arriving to control the process as it is the case in the present invention, further controlling the processing parameters of each product differently, also according to the final desired recipe. Also, it would be desireable to provide a final food or beverage as a final dish, configuring a complete dish meal, with certain complexity: for example, the final dish can comprise a liquid foodstuff, a nutritious bulk material, chunk pieces or others.
Soup maker devices are also known in the state of the art: these systems comprise one preparation zone where a soup product is prepared typically by mixing a powder ingredient with water, the mixture being further cooked and/or heated. However, these systems are only able to provide very limited recipes, as they have only one zone of preparation.
Furthermore, it would be desireable that the consumer can add fresh ingredients of his/her own to the final dish prepared, and at the moment in time when he/she wishes to do so. Moreover, it would be also desireable to be able to provide different textures for the foodstuff products and also personalized and nutritionally balanced final recipes. Therefore, one of the aims of the present invention is to provide personalised and complex recipes by using an automated and yet simple and compact configuration.
The present invention aims at overcoming the limitations mentioned in the existing food processing systems. The invention also aims at other objects and particularly the solution of other problems as will appear in the rest of the present description.
According to a first aspect, the invention relates to an apparatus for preparing an edible food or beverage product starting from dehydrated raw material and comprising at least two complementary zones where a certain raw material, or series of it, is processed in at least two steps. The two zones are defined as: a primary zone receiving one or a series of raw dehydrated material and a fluid, typically water, comprising primary processing means and shaping means configured to process and to dispense the processed product into a secondary zone; a secondary zone receiving the one or multitude of processed products from the primary zone comprising distinct secondary processing means and heating means (broadly understood as thermal means), the secondary zone being configured to process further the products from the primary zone into their final configuration. Both zones work in a complementary way (coordinated or synchronized way) according to a certain recipe, such that each of the distinct processing means, the shaping means and the heating means in the primary and secondary zones are independently actuated to obtain the targeted results in each zone as dictated by the recipe. According to the invention, the raw material, or series of it, is processed in at least two steps as rehydration and/or structuration and/or forming in the primary zone as a primary transformation; and shredding and/or cooking and/or cooling in the secondary zone as a secondary and final transformation.
Preferably, in the apparatus for preparing an edible food or beverage product starting from dehydrated raw material according to the invention, the shaping means further comprise heating means (broadly thermal means).
Typically, the primary zone is configured to process the dehydrated raw material by mixing, dissolution, reconstitution, structuration, kneading, heating, cooling, or any other process to transform the raw product into a different physical and/or chemical state such as liquid mixture, suspension, emulsion, foam, paste, dough, or the like.
Also typically, in the apparatus according to the present invention, the secondary zone receiving the one or multitude of processed products from the primary zone is configured to process them by mixing, dissolution, reconstitution, structuration, kneading, heating, cooling, blending or any other process to transform the product into another physical and/or chemical state such as liquid mixture, suspension, emulsion, foam, paste, dough, or the like.
According to the invention, the apparatus for preparing an edible food or beverage product starting from dehydrated raw material further comprises a control unit receiving the information on the recipe and the parameters to be applied to process accordingly the product in each of the zones, such that the control unit manages independently the operation of the primary and secondary zones according to these parameters.
Preferably, the primary and secondary zones in the apparatus of the invention are operated sequentially or simultaneously depending on the different steps in the preparation process, according to the recipe targeted.
Typically, the primary and secondary zones in the apparatus of the invention are independently controlled or managed by the control unit in particular as to water addition and/or rotational speed of the processing means and/or their rotational direction, as well as to the temperature and/or the mode (heating, cooling) of the heating means.
Preferably, the apparatus of the invention is further connected to a database providing the parameters to process the product in each of the primary and secondary zones, the different steps of preparation on each zone being dictated by a timer.
Typically, the different steps for the preparation on each of the zones in the apparatus of the present invention are based on triggered values such as product temperature and/or viscosity and/or weight for each of the zones. Preferably, the database is a user database and/or an external database and/or an apparatus or machine database.
According to the present invention, the primary and secondary zones are typically configured to work in a synchronized way (complementary, coordinated way) providing a final prepared product as a heterogeneous medium comprising at least two distinct phases or physical states of the same or of different products, such as an aqueous or viscous phase comprising a soup, a sauce or the like, and a solid phase comprising a dough, a paste, chunks or the like.
In the apparatus of the invention, preferably, the primary and secondary zones are configured to work in a synchronized way such that the first product to be prepared and dispensed from the primary zone to the secondary zone is in a form of an aqueous or viscous phase defined as a container phase, able to receive the second product that will be prepared by the primary zone in a form of a solid or bulk phase, defined as a content phase, that will be processed together in the secondary zone into their final configuration.
According to a second aspect, the invention relates to a method for preparing an edible food or beverage product starting from dehydrated raw material and using an apparatus as the one previously described, the method comprising the steps of:
Preferably, in the method of the invention, a final processing is applied in the secondary zone to the mixture therein comprised, to get a homogeneous or heterogeneous mixture according to the recipe targeted and obtain a final product.
Typically, in the method according to the present invention, the user can further add food or beverage products into the secondary zone, at any time of the processing carried out in the apparatus, as dictated by the recipe.
Preferably, in the method according to the invention, the database defines the following features for the preparation of the end product in the apparatus:
Further features, advantages and objects of the present invention will become apparent for a skilled person when reading the following detailed description of embodiments of the present invention, when taken in conjunction with the figures of the enclosed drawings.
As represented in the cut view of
The primary zone 10 comprises a processing container 12 receiving through an aperture 14 a dehydrated raw material (or multiple ones) and a fluid, typically water. Primary processing means 13 are provided inside the processing container 12: these primary processing means 13 are preferably a mixer or the like, able to rotate and thus to mix and knead the raw food product and the water into a mixture, that can be a liquid mixture for example, or a dough-like product, that will then be conveyed into shaping means 15 and through a plurality of extruding holes 16, shaping the pasta-like product that will then be dispensed into the secondary zone 20. These shaping means 15 can take different shapes, particularly of the extruding holes 16, that will define according shapes of the poduct dispensed into the secondary zone 20. This shaping element can also be made interchangeable and thus able to shape differently the product dispensed. Optionally or additionally, the shaping means 15 can further be provided with heating means in order to heat the product when passing through this element and before it is dispensed into the secondary zone 20: this heating of the product also helps its shaping and delivering. Optionally, the shaping means can also be provided with cooling means to cool down the product passing though it before it is delivered into the container 21. The fluid, typically water, will be provided directly into the processing container 12 from a water tank 30, as shown in
The secondary zone 20 comprises a secondary processing container 21, preferably made removeable from the secondary zone 20, as represented in
The food or beverage product of the invention needs two steps processing such as reconstitution and/or dilution and/or rehydration and/or structuration and/or forming and/or heating in the primary zone 10, as a primary transformation, and shredding and/or heating and/or mixing and/or shredding and/or cooking and/or cooling and/or shaking and/or turning and/or texturizing in the secondary zone 20, as a secondary transformation.
One example of use of the apparatus of the invention will be for example, to provide a certain raw food product in powder in the primary zone 10 that will be mixed with water resulting in a soup mix that will be then dispensed into the secondary processing container 21, where the mix will be stirred and boiled into a cooked soup mix final product.
Another preferred example of use of the apparatus of the invention is to prepare first a liquid mixture of the soup type in the primary zone 10 that will be dispensed in the secondary processing container 21, where it will be cooked and/or heated: preferably, the container 21 will rotate to homogenise the soup while a second component of the recipe is prepared in the primary zone 10. In parallel, a mixture of the dough-type will be prepared in the primary zone 10 and will be dispensed into the container 21 in the shape of noodles, for example, shaped through exiting the shaping means 15 and going into the soup prepared in the container 21. The process for such a preferred recipe is exemplified in
Another example of use of the apparatus of the invention will be to provide in the primary processing container 12 a flower mix that will be mixed with water in order to form a dough-based mixture (like pasta, noodles, or the like) that will be dispensed into the secondary processing container 21. The user will add a sauce in this container 21 that will be mixed by stirring of the processing means 22. At the same time or consequently, the heating means 23 will be activated in order to cook the dish that will be provided as pasta in sauce.
Depending on the desired recipe and also on the desired texture of the product or products, the apparatus of the invention will be operated differently. More or less quantity of water will be added depending on the texture desired for the mixture prepared in the primary zone 10 for example, or a different rotational speed of the primary processing means 13 will be envisaged that will also result in a different product texture. Furthermore, heating of the product in the shaping means 15 will also influence the product texturization. The same applies for the processing in the secondary processing container 21: the rotational speed of the processing means 22 and the heating and/or cooling provided by the heating means 23 will similarly provide different textures of the product prepared.
The apparatus of the present invention allows an enormous versatility not only in the preparation of the dishes and in the textures of the products dispensed, but also in the election of the food components: different powders can be used, such as soy, other plant-based protein powders, wheat flour, rice powder or others. Typically, a flour and a fixing material are provided to make a proper food or beverage mixture. This allows providing personalized and nutritionally balanced meals. On top of this, the two zones of the apparatus of the invention work complementarily, simultaneously or sequentially, during the same process for preparing a certain dish, so that a further versatility is allowed. This will be more evident with the Description as it follows.
Looking now at
Turning now to
Therefore, the apparatus of the present invention allows the preparation of versatile recipes: for example, the final prepared product can be in the form of a heterogeneous medium at least composed by two distinct phases or physical states such as an aqueous or viscous phase, such as soup or a sauce and a solid phase such as a dough, paste, chunks or the like. For example, the first product to be prepared and dispensed from the primary zone 10 into the secondary zone 20 can be in a form of an aqueous or viscous phase defined as a container phase, able to receive the second product in a form of a solid or bulk phase, defined as a content (disperse phase) phase, to be cooked together in the secondary zone 20.
In the apparatus of the invention, the primary and secondary zones 10 and 20 are configured to work in a complementary way and/or typically in a master-slave and/or slave-master way depending on the recipe to prepare the final dish. The operations taking place in these two zones 10 and 20 are based on one or a multitude of schemes and interactions, managed by a control unit 400 in order to achieve the targeted results, as each zone further comprises distinct processing means, 13 and 22, managed independently by the control unit.
The apparatus 100 of the invention is further connected to a database (that can be provided in the apparatus directly, or it can be an external database instead) comprising the recipe preparation data for a multitude of raw food products, this database defining a method of preparation of an end product according to several preparation steps, typically governed by time and/or by triggering preparation values such as temperature, viscosity, weight, etc. of the product in each of the zones 10 and 20.
Furthermore, the invention is also directed to a method for preparing a food or beverage product using a food processing apparatus 100 as the one described previously.
The method according to the present invention will now be described in detail by making reference to
Similarly as to what has been described for the primary zone 10, a second product (raw food product) is delivered to the secondary zone 20, in particular into the secondary processing container 21: the second product can be a single raw food product or a mixture of a plurality of different raw food products. This secondary zone 20 can comprise both mechanical means and thermodynamic means: the mechanical means will preferably comprise processing means 22, typically shaped as rotating blades, a motor or driving means and an actuator; the thermodynamic means 23 will comprise the heating or cooling technology to heat or cool down the food material prepared in the container 21 in the secondary zone 20. Preferably, the thermodynamic means are provided embedded in an area in the secondary zone 20 that will match a certain external area of the container 21 in order to heat and/or cool down the food material prepared inside the container 21. These heating means 23 are configured to achieve a certain temperature of the food material and/or to maintain it: the thermodynamic means preferably comprise a thermobloc, a heat exchanger or the like.
The primary and secondary zones 10, 20 of the apparatus 100 of the invention can work simultaneously or sequentially, and can also vary this operational mode depending on the different steps of the recipe preparation. Advantageously, once a first food mixture has been prepared in the primary zone 10 and has been delivered into the container 21 in the secondary zone 20, while this mixture is being cooked and/or heated (for example) in the secondary zone, a further batch of food material is being processed and prepared in the primary zone 10: this way of operation allows faster recipe preparation, contrary to the known systems in the prior art.
As represented in
The apparatus of the invention carries out a method following one or a plurality of processing steps in order to provide a certain final dish: the recipe parameters are dictated by the recipe information, which is provided to the apparatus interface 500 in several possible ways, as represented in the attached
The information on the recipe as to steps to be carried out, products to be added into the primary and/or secondary zones 10, 20, timings for processing the food materials in these zones and/or triggering parameters such as temperature and/or viscosity and/or weight for example are contained in the recipe information in any of these databases, and are managed by a control unit 400 also provided in the apparatus 100 of the invention. The control unit 400 is provided with electronics for such a control and also with a communication module in order to show the information on the HMI interface 500.
As discussed earlier, the two zones 10 and 20 act independently though in a complementary manner so the operation of the system is very versatile. Each zone is controlled in operation by the central control unit 400 of the apparatus, in particular as to water addition in each zone, quantity added of water, rotational speed and/or direction of the processing means in each of the zones, temperature control and temperature mode (heating or cooling mode), amongst other parameters. The personalization and versatility provided by this operation is one of the main advantages of the apparatus and method presented in this invention.
In particular, the main feature providing the most differentiated advantages of the apparatus and method of the present invention comes from having two distinct preparation zones working in a complementary manner. Each of the zones excels in a certain type of preparation, allowing the control unit to decide, for each food type, where the process will take place: in the primary zone 10 or in the secondary zone 20 or even in both of the zones 10 and 20. The two zones in the apparatus of the invention work in a synergistic manner: such complementary processes in these zones allow a very broad and versatile recipes preparation without the need of using any other extra device, as it would be the case in the systems of the prior art.
Although the present invention has been described with reference to preferred embodiments thereof, many modifications and alternations may be made by a person having ordinary skill in the art without departing from the scope of this invention which is defined by the appended claims.
Number | Date | Country | Kind |
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18170099.8 | Apr 2018 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2019/060685 | 4/25/2019 | WO | 00 |