The present disclosure relates to a method and apparatus for stamping concrete with a form to develop a pattern in the surface of the concrete. More specifically, the present disclosure relates to a vibratory device and a method of using the device that imparts forced to a form positioned on the surface of the concrete to imprint the surface of the concrete.
Stamping concrete stretches the surface to make an imprint in the surface of the concrete. Stamping includes the use of a form or system of forms which are acting on by manually tamping the form into the surface of the concrete to make the imprint. Generally, force is applied to the forms by manually tamping on the forms. Timing of the application of the tamping force is critical as it must occur during the curing process of the concrete at a time when there is sufficient moisture in the concrete fill the voids created by the forms. However, if the concrete is to dry, the imprint will result in cracking of the surface of the concrete which is not acceptable.
Mechanical devices such as vibrating plate and roller tampers are used for tamping and compacting soil and gravels. Such devices are too heavy to be used on concrete stamping forms of the type that are used to imprint uncured concrete. Such devices are too large to be used in the areas where stamped concrete is normally desired, such as patios, sidewalks and the like. In addition, the magnitude of the vibration of traditional vibrating plate or rolling tampers cannot be controlled to the extent necessary to prevent damage to the concrete surface during the stamping process.
The present application discloses one or more of the features recited in the appended claims and/or the following features which, alone or in any combination, may comprise patentable subject matter:
According to a first aspect of the present disclosure, a vibratory tamper comprises a roller assembly, a chassis, a frame, and a vibrator. The roller assembly includes a roller drum having a roller surface. The chassis is supported on the roller assembly. The chassis includes a body and a grip. The frame is engaged by the grip of the chassis. The frame includes a handle positioned to be used by an operator to support at least a portion of the frame during operation of the vibratory tamper. The vibrator is supported on the chassis and operable to transfer vibration through the chassis to the roller assembly.
In some embodiments, the frame comprises at least one leg, a handle, and a clamp coupled to the leg and the handle. The handle may be engaged with the clamp so that vibration transferred through the leg is dampened by a free end of the handle.
In some embodiments, the vibrator includes a variable speed prime mover.
In some embodiments, the roller assembly comprises a drum. In some embodiments, the mass of the drum is variable. In some embodiments, the drum is coated in an elastomeric material.
In some embodiments, the roller assembly includes a shaft supporting the drum, a pair of roller brackets supported on the shaft and engaged with the chassis. The roller brackets each includes a pair of opposed tapered roller bearings engaged with the shaft to support the shaft for rotation relative to the roller brackets.
In some embodiments, the vibratory tamper comprises an auxiliary handle that is expandable to extend the length of the frame.
In another aspect of the present disclosure, a vibratory tamper comprises a roller assembly, a chassis, a frame, and a vibrator. The roller assembly includes at least one roller drum having a roller surface. The chassis is supported on the roller assembly. The frame is supported by the chassis and includes a handle positioned to be used by an operator to support at least a portion of the frame during operation of the vibratory tamper. The vibrator is supported on the chassis and operable to transfer vibration through the chassis to the roller assembly.
In some embodiments, the roller assembly comprises two rollers supported on a single shaft, each roller comprises a roller drum having a roller surface. In some embodiments, the shaft is fixed to the chassis. In some embodiments, each of the rollers is supported on the shaft by a pair of opposed tapered bearings.
In some embodiments, the vibratory tamper comprises an auxiliary handle that is expandable to extend the length of the frame.
In some embodiments, each of the drums is coated in an elastomeric material.
In some embodiments, the vibrator comprises a variable speed prime mover. In some embodiments, the variable speed prime mover includes a speed control and the vibratory tamper further comprises a throttle control coupled to the speed control. The throttle control may include a variable position stop adjustable to vary the maximum speed the throttle control may transfer to the speed control.
In yet another aspect of the present disclosure, a manually manipulable vibratory tamper comprises a roller assembly, a chassis, a frame and a vibrator. The roller assembly includes a roller drum having a roller surface. The roller surface is configured to engage a surface to be worked by the vibratory tamper with a line of contact. The chassis is supported on the roller assembly, the chassis includes a body and a grip. The frame is engaged by the grip of the chassis. The frame includes a handle positioned to be used by an operator to support at least a portion of the frame during operation of the vibratory tamper. The vibrator is supported on the chassis and operable to transfer vibration through the chassis to the roller assembly to impart a working vibration to the surface to be worked through the line of contact.
In some embodiments, the vibratory tamper further comprises an auxiliary handle that is movable between a stowed position and a use position.
In some embodiments, the auxiliary handle is movable to a position wherein the auxiliary handle is engages the working surface to support at least a portion of the frame.
In some embodiments, the roller assembly comprises two rollers, each roller supported on a single shaft by a pair of opposed tapered bearings. The shaft may be fixed to the chassis. In some embodiments, the vibrator comprises a variable speed prime mover that includes a speed control. In some embodiments, the vibratory tamper further comprises a throttle control coupled to the speed control and the throttle control includes a variable position stop adjustable to vary the maximum speed the throttle control may transfer to the speed control.
Additional features of the present disclosure will become apparent to those skilled in the art upon consideration of illustrative embodiments exemplifying the best mode of carrying out the disclosure as presently perceived.
The detailed description particularly refers to the accompanying figures in which:
A vibratory tamper 10 is controlled by an operator 12 to apply a vibratory tamping force to a system 18 of forms 14 to impart a pattern 16 to a surface 20 of a concrete slab 22 as suggested in
Vibratory tamper 10 is modularly constructed with head 34 of vibrator 24 releasably secured to frame 26. Roller assembly 28 is also releasably secured to frame 26. Frame 26 includes a handle assembly 36 and a chassis 38. Two hand screws 40, 41 are each supported on a grip 42 that moves relative to a body 44 of chassis 38. Hand screws 40, 41 are used to clamp a pair of legs 46, 48 to chassis 38 by creating a clamping force between grip 42 and body 44 of chassis 38.
Roller assembly 28 is releasably secured to chassis 38 by a pair of lever screws 50, 52 that are engaged with a pair of roller brackets 54, 56 to connect roller brackets 54, 56 to body 44 of chassis 38. Similarly, a lever screw 58 is used to apply a clamping force through a clamp 60 to head 34 of vibrator 24. Clamp 60 is bolted to body 44 of chassis 38 so that vibration is transferred from clamp 60 through body 44 into roller brackets 54, 56.
Frame 26 includes legs 46, 48, a stand 62, a main tube 64, and a handle 66. Legs 46, 48 are each L-shaped with a main portion 68 and a spar 70 that extends from main portion 68 in a generally perpendicular orientation with a bend 72 formed in respective legs 46, 48. Each spar 70 is secured to chassis 38 as described above. Main portions 68, 68 of legs 46, 48 are secured together by a clamp 74 positioned near bends 72, 72. Two additional clamps 76, 78 are positioned on main portions 68, 68 of legs 46, 48 on ends of main portion 68, 68 away from bends 72, 72. Clamps 76, 78 clamp legs 46, 48 to main tube 64. Main tube 64 is secured at a first end 80 to handle 66 by a handle clamp assembly 82. A second end 84 of main tube 64 is positioned between legs 46, 48. Main tube 64 is positioned so that end 80 and end 84 are each positioned at approximately the same distance on either side of clamps 76, 78. It has been found that the end 84 of main tube 64 being free, dampens vibrations transferred through legs 46, 48 and clamps 76, 78 to main tube 64 so that vibration experienced at handle 66 is reduced by the dampening effect of end 84 being free. The dampening effect of free end 84 of main tube 64 has been found to significantly reduce the vibration felt by operator 12 when controlling vibratory tamper 10.
Stand 62 is clamped to main tube 64 through a clamp assembly 94. Stand 62 is adjustable relative to main tube 64 and may be positioned to support handle assembly 36 from the ground when vibratory tamper 10 is not in use. Thus, the vibratory tamper 10 rests with the stand 62 engaged with the ground along with roller surface 30 engaged with the ground.
Vibrations transferred through chassis 38 to roller assembly 28 through roller brackets 54, 56. Roller assembly 28 includes a roller 96 shown in
Drum 98 is supported on shaft 108 and rotates with shaft 108. Shaft 108 is secured to end plates 110, 112 with a main body 102 of shaft 108 welded to end plates 110, 112 at the respective ends of drum 98. Shaft 108 is formed to include a bearing surface 104 at opposite ends of shaft 108. Bearing surfaces 104, 104 are supported in tapered roller bearings housed in each roller bracket 54, 56 as will be described below. Shaft 108 is also formed to include threaded portions 106 at opposite ends of shaft 108. Threaded portions 106 are used to secure roller 96 to roller brackets 54, 56 as will be described in further detail below.
Each of the roller brackets 54, 56 include a bearing assembly 114. For simplicity, only roller bracket 54 will be discussed in detail. It should be understood that roller bracket 56 has a similar construction in a mirror image to roller bracket 54. Bearing assembly 114 is supported in a bearing housing 116 includes two bearing races 118, 120 supported in bearing housing 116. Each bearing race 118, 120 supports a respective tapered roller bearing 122, 124. Bearing surface 104 of shaft 108 of roller 96 is supported on roller bearings 122, 124. Threaded portion 106 of shaft 108 extends through roller bearing 122 and a washer 126 to engage a castle nut 128. Castle nut 128 threateningly engages threaded portion 106 to secure bearing assembly 114 to shaft 108. Castle nut 128 is secured to shaft 108 utilizing a cotter pin (not shown) as is known in the art. The end of shaft 108 is enclosed by a cover 132 that is secured to bearing housing 116 by a number of screws 130.
Roller bearing 124 is positioned in bearing housing 116 and engages a seal 136. Seal 136 is held in by a number of screws 130, the heads of which overlap the seal to maintain the seal in position. Races 118 and 120 are positioned in housing 116 and separated by a flange 138 formed in a cavity 140 in housing 116. Flange 138 and maintains the proper spacing between tapered roller bearings 122, 124. It has been found that tapered roller bearings 122, 124 which are illustratively Timken part number L44643 CONE roller bearings, available from The Timken Company, Canton Ohio, have sufficient durability to withstand the vibration experienced by roller assembly 28 and provide sufficient life under normal use conditions.
In use, a pattern 16 is formed on a concrete slab 22 quickly and consistently with use of vibratory tamper 10. The uncured concrete slab 22 is poured and finished to form a surface 20 at a final grade. An operator 12 or assistants to the operator 12 apply a system 18 of forms 14 to surface 20 at an appropriate time. Operator 12 then selects a vibratory speed of prime mover 32 which is effective to cause forms 14 to imprint surface 20 with pattern 16. Operator 12 progressively moves over forms 14 with roller surface 30 in contact with forms 14. Moving vibratory tamper 10 back and forth over forms 14 with a consistent oscillatory motion, operator 12 progressively stamps pattern 16 into surface 20. Forms 14 are moved progressively across surface 20 as slab 22 cures. The speed of prime mover 32 is varied depending on changing conditions of slab 22 to provide a consistent pattern 16 across slab 22. Completed portions of pattern 16 may be colored or further finished by operator 12 or assistants to the operator 12.
Additional finish work may be accomplished utilizing a roller tamper 200 shown in
In yet another embodiment, a vibratory roller tamper 300 includes a vibrator 324 supported on a frame 326 and operable to induce vibration in a roller assembly 328 as shown in
Referring now to
Referring now to
In use, the vibratory roller tamper 300 is operated so that the vibrator 324 induces vibration in the roller assembly 328 as the roller assembly 328 is moved over a system 318 of forms 320. The stand 204 may be positioned out of the way during use with a clamp assembly 208 positioned so that it reduces the vibration transferred to the grip 312 of the handle 306. The head 334 of vibrator 324 is positioned so that the vibratory roller tamper 300 may be parked so that the head 334 and roller assembly 328 support the vibratory roller tamper 300 as shown in
In another embodiment of a vibratory roller tamper shown in
Referring to
Referring now to
The auxiliary handle 404 may also be positioned in a use position as shown in
As shown in
As shown in
The throttle stop 424 includes a stop base 448 and an adjustable stop assembly 450 engaged with the stop base 448. The stop base 448 is secured to the throttle base 428 by a fastener (not shown). The adjustable stop assembly 450 includes a threaded member 452 that is engaged with a threaded channel 454 formed in the stop base 448. The adjustable stop assembly 450 also includes a lock 456. In the illustrative embodiment, the threaded member 452 includes a shaft 458 and a head 460. The shaft 458 engages the channel 454 and rotation of the shaft 458 changes the position of the shaft 458 in the channel 454. The end of the shaft 458 is positioned to be engaged with a stop surface 462 on the throttle actuator 426 to provide to limit rotation of the throttle actuator 426. By varying the position of the shaft 458 in the channel 454, the amount of rotation of the actuator 426 that is permitted about the axis 432 may be varied to thereby change the maximum setting for the speed of the prime mover 32. The lock 456 is illustratively a bias member or spring that is captured between the stop base 448 and head 446 of the threaded member 452. As the shaft 458 of the threaded member 452 is rotated, the bias of the lock 456 resists rotation. Under normal operating conditions, the prime mover 32 develops vibration, but the bias force of the lock 456 is sufficient to prevent the threaded member 452 from rotating without a force applied by an operator to overcome the locking action.
Depending on operating conditions, a user may vary the position of the shaft 458 to vary the maximum speed of the prime mover 32 to optimize operation of the vibratory roller tamper 400. As the condition of the material being worked changes, the maximum operating speed may be varied to maximize the performance of the vibratory roller tamper 400.
Although certain illustrative embodiments have been described in detail above, variations and modifications exist within the scope and spirit of this disclosure as described and as defined in the following claims.
This application claims priority under 35 U.S.C. §119(e) to U.S. Provisional Application Nos. 61/582,901, filed Jan. 4, 2012, 61/587,377, filed Jan. 17, 2012, and 61/598,426 filed Feb. 14, 2012, each of which is hereby expressly incorporated by reference herein.
Number | Date | Country | |
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61582901 | Jan 2012 | US | |
61587377 | Jan 2012 | US | |
61598426 | Feb 2012 | US |