The invention relates to a method and an applicator for the continuous sequential application of two or more viscous materials or fluids, for example, pasty components or adhesives, in a separate, overlapping, or successive manner.
Viscous materials or fluids include both high viscosity and low viscosity materials or fluids, to which also belong pasty materials or fluids such as pasty components or pasty adhesives. Components also include component mixtures. Likewise, adhesives also include adhesive mixtures.
The patent DE 10 2008 039 952 A1 describes a process at which two adhesives can be applied simultaneously from a coaxial nozzle. Among other things, it is provided that one adhesive is enclosed within the other adhesive, i.e. by this other adhesive, or that one adhesive is partially applied to the lateral surface of the other adhesive. Furthermore, it reveals the parallel side-by-side application of the two adhesives so that two adhesive tracks are adjacent to one another. It is not disclosed that the adhesives can be applied continuously in a track or line one after the other or alternately.
From the patent DE 198 80 257 B4, application nozzles or application needles with at least a first and a second channel are known, whereby for the formation of preferred profile shapes during the application of the sealing and shielding profile, an application needle/nozzle is used in which at least a part of the first channel circumference is surrounded by the second channel. Thus, an application needle or nozzle may be used in which the first channel has a substantially circular cross-section and is concentrically surrounded by the second channel. However, the aim of this device is to form a shielding profile from two or more different components, which are elastic hardening but optimized for different functions in a single parallel application step, whereas one component is the carrier of the other component. The discharge openings end in one plane.
The patent DE 100 46 557 B4 discloses a coaxial nozzle in which a first material is also directed towards a material stream of a second material and discharged at the discharge opening so that the second material stream completely surrounds the first material stream. In this case, the respective discharge openings for the materials are arranged at a distance from one another, whereby the distance is variably adjustable, and the coaxially inner discharge opening for the first material flow is arranged inside the nozzle or upstream of the discharge opening for the second material flow.
The patent EP 0 410 701 A2 also discloses a coaxial nozzle in which a first material is also directed towards a material flow of a second material, whereby a silicone hose is guided through a nozzle body up to a discharge opening so that the second material flow completely surrounds the first material flow.
The patent DE 1 085 307 B also discloses a coaxial nozzle discharging at least two pastes as a joint stream from a container, wherein the pastes are accommodated side by side.
The patent WO 2005/095225 A1 also discloses a coaxial nozzle dispensing from a container with separate material chambers two pasty components in the correct necessary ratio as a joint stream.
The purpose of the invention is to provide a method and an applicator for the continuous sequential separate application of two or more viscous materials or fluids, whereby two or more adhesives can be applied continuously in one operation in a track or line in turn or alternately or sequentially and thus different adhesives can be applied in turn without intervals as a continuous track or line or as a ring thereof.
A method for the continuous sequential application of two or more viscous materials or fluids, whereby control of the respective volume flows of the viscous materials or fluids is carried out so that the respective viscous materials or fluids are applied in turn.
Applicator for the continuous sequential application of two or more viscous materials or fluids, whereby two or more feed channels arranged adjacently in the longitudinal direction as a feed unit extending in a longitudinal direction are provided for separately guiding the viscous materials or fluids, wherein the feed channels each comprise a material outlet or fluid outlet at one axial end and the feed channels comprise a material inlet or fluid inlet in the area of the end opposite to the material outlet or fluid outlet in the longitudinal direction.
The purpose of the invention is to provide a method and an applicator for the continuous sequential separate application of two or more viscous materials or fluids, whereby two or more adhesives can be applied continuously in one operation in a track or line one after the other or alternately or sequentially and thus different adhesives, viscous materials or fluids can be applied in turn without intervals as a continuous track or line or as a ring thereof.
An applicator in a first variation is formed as follows: An inner needle or inner tube is disposed in a hollow middle needle or middle tube and is longitudinally movable relative to the hollow middle needle or middle tube. A hollow outer needle or outer tube is further disposed around the hollow middle needle or middle tube, whereby the hollow middle needle or middle tube is longitudinally movable relative to the hollow outer needle or outer tube. A space is provided between each of the inner needle or inner tube and the hollow middle needle or middle tube, and between each of the hollow middle needle or middle tube and the hollow outer needle or outer tube to form the respective feed channel.
Extending this arrangement of the applicator, further outer or external hollow needles or tubes may be arranged around the respective hollow outer needle or outer tube, with a space between each hollow needle and tube forming the respective feed channel.
The hollow middle needle or middle tube is closed at one axial end except for a small remaining cross-section. This remaining cross-section as an opening forms an outlet. Alternatively, at an axial end of the hollow middle needle or middle tube, the cross-section is reduced to an opening forming an outlet. This outlet as an inner or first outlet is lockable by the corresponding end of the inner needle or inner tube facing this opening, thus forming a valve as an inner or first valve, needle valve, or tube valve. The inner or first valve of the inner or first outlet is lockable by corresponding movements of the inner needle or inner tube within the hollow middle needle or middle tube. The movement is made in the longitudinal direction or the axial direction.
Furthermore, the hollow outer needle or outer tube is also closed at an axial end except for a small remaining cross-section, this remaining cross-section forming an outlet as an opening. Alternatively, at an axial end of the hollow outer needle or outer tube, the cross-section is reduced to an opening forming an outlet. This outlet as an outer or second outlet is lockable by the end facing this opening with the inner or first outlet of the hollow middle needle or middle tube, thus forming a valve as an outer or second valve, needle valve, or tube valve. The outer or second valve of the outer or second outlet is lockable by corresponding movements of the hollow middle needle or middle tube in the longitudinal direction in the axial direction.
Correspondingly, the outlets and valves formed by and with the further outer or external needles and tubes respectively can be closed and opened by a corresponding movement of the respective internal needle or tube in the longitudinal direction in the axial direction.
Through the outlet, the corresponding material is released in the direction of a nozzle during and for the application. The outlet is also referred to as the material or fluid outlet in the following.
Several needles or tube valves can be nested inside each other so that interspaces are created between the needles or tubes or the formed needle valves or tube valves as feed channels or material chambers. Each of these interspaces as feed channels, hereinafter also referred to as material chamber, is supplied separately with material or fluid, for example, an adhesive or an adhesive component, via a respective material inlet or fluid inlet.
Advantageously, the feed unit comprises concentrically arranged needles, tubes or pipes, profiles or hollow profiles radially spaced apart from each other. The interiors of and/or the interspaces between the spaced needles, tubes or pipes, profiles or hollow profiles form the feed channels.
If at least one of the concentrically arranged, radially spaced needles or tubes, profiles or hollow profiles is advantageously movable in the longitudinal direction, the application of the material or the dispensing of the material flow from the material or fluid outlet will be facilitated since the respective material or fluid outlets can be moved or approached in relation to the surface on which the application is to be made.
Furthermore, the longitudinally movable feed unit and/or the longitudinally movable feed channels, as well as the longitudinally movable material outlet and the longitudinally movable needles, tubes or pipes allow the respective planes for the application to be moved or approached, the respective planes for the application or discharge of the viscous materials or fluids can be shifted in such a way that the viscous materials or fluids can be applied on the respective surface or the respective component over a shorter direct path that is less influenced by the other viscous material(s) or fluid(s) and/or be applied or discharged with a shorter range of mutual contact in a nozzle or a transition thereto.
Advantageously, the respective material outlets of the respective feed channels lie in one plane or in different planes with respect to the longitudinal direction, the planes being aligned orthogonally or diagonally with respect to the longitudinal direction, so that an application with low mutual interference is facilitated.
The material outlet's plane inclined to the longitudinal direction facilitates a directed and uniform application.
With the ends of the needles or tubes, profiles or hollow profiles arranged concentrically on the inside and radially spaced apart from each other facing the material outlet axially extend beyond the ends of the needles or tubes, profiles or hollow profiles arranged concentrically on the outside and radially spaced apart from each other, the viscous materials or fluids can be applied on the respective surface or the respective component in a way that is less influenced by the other viscous material or fluids.
The material or fluid inlets are arranged in different levels, whereby the material or fluid inlets for the material chambers situated further inside are located above the material or fluid inlets for the material chambers situated further outside.
The application process is described below using the example of an applicator designed for two materials or fluids, but analogous to the variant described, applicator design variants with several materials or fluids are also conceivable.
The application process runs as follows, for example: First, the material or fluid located in the inner material chamber of the applicator is applied. For this purpose, the inner needle as the innermost needle is retracted, the outlet as the first or inner material outlet between the inner material chamber and the nozzle is released. The middle needle or tube is in the lowest position, the outlet as the second or outer material outlet of the outer material chamber to the nozzle is closed. If the material or fluid to be discharged is now to be changed, the following process steps take place in turn:
To switch between the material or fluid in the outer material chamber to the material or fluid in the inner material chamber, the following two process steps shall be executed in turn:
Deviating from the described process, further variations and operational processes are conceivable depending on the specific process requirement. It is possible to carry out the respective process steps simultaneously:
The needles are preferably controlled pneumatically, but electrical control is also conceivable.
By means of a favorable configuration of the respective outlet as well as a material pressure adapted to the components and the quantity to be discharged, an approximately equal discharge volume can be achieved.
Residual amounts of one material at the nozzle outlet are displaced and applied by the other material when switching over to it. This creates a joint or transition between the components where the materials are partially mixed.
A further variant of the applicator in question is provided as a rigid or fixed or in itself and to each other rigid arrangement of tubes laid one inside the other. It shall be formed as follows: An inner needle or inner tube is arranged in a hollow middle needle or middle tube. A hollow outer needle or outer tube is also arranged around the hollow middle needle or middle tube. A space is provided between each of the inner needle or inner tube and the hollow middle needle or middle tube, and between each of the hollow middle needle or middle tube and the hollow outer needle or outer tube to form the respective feed channel.
The described needles or tubes can have a cylindrical shape but also a conical shape tapering in the direction of the material outlet.
Extending this arrangement of the applicator, further outer or external hollow needles or tubes may be arranged around the respective hollow outer needle or outer tube, with a space between each hollow needle and tube forming the respective feed channel.
At each of the tubes or needles thus nested or inserted into one another, the material inlet is located at one axial end or in the region of one of the axial ends. At the respective opposite axial end of the respective tubes or needles is the material outlet.
The axial ends of the respective tubes or needles are designed differently at the material outlet, depending on the application. For example, the ends of the tubes or needles can be arranged to lie in a plane, which can be either at right angles to the orientation or longitudinal direction of the tube or needles or at any angle thereto.
A further design variant provides for different lengths of the tubes or needles, whereby both the respective inner tubes can be longer than the respective outer tubes, and the respective outer tubes can be longer than the respective inner tubes.
As a downstream component, there is preferably a nozzle connected directly or indirectly to the material outlet end of at least the respective outer tube.
Preferably, the nozzle may have profiles or cross-sections oriented in or towards or against the direction of application to form corresponding profiling or shaping of the respective viscous material or fluid.
One or more needles or tubes may be interleaved, so that feed channels or material chambers are formed between the needles or tubes. Each of these feed channels, also referred to below as a material chamber, is supplied separately with material or fluid, for example, an adhesive or an adhesive component, via a material inlet or fluid inlet.
The material or fluid inlets are arranged in different levels, whereby the material or fluid inlets for the material chambers situated further inside are located above the material or fluid inlets for the material chambers situated further outside. Valves are attached to the material or fluid inlets, which can be designed as a needle valve or ball valve, for example, but other design shapes are also conceivable.
With the applicator according to the invention, it is achieved that the application of the respective viscous materials or fluids is carried out continuously sequentially or in succession, separately or overlapping, as required, whereby two or more adhesives, viscous materials or fluids can be applied in turn or alternately or successively in one track or line in one operation and thus different adhesives, viscous materials or fluids can be applied in turn without intervals as a continuous track or line or as a circumferential ring thereof. It is also possible to apply the different adhesives, viscous materials, or fluids at intervals. In this way, even complicated sequences of application of the respective adhesive, viscous material or fluid can be executed. Likewise, the change between the respective adhesive, viscous material or fluid can be carried out temporally, spatially or locally at any point or at any time in the course of the application, whether in a straight course or at or in a radius or a bend or any change of direction, since it is not necessary to set down the applicator or change the nozzle.
The application process is described below using the example of an applicator designed for two materials or fluids, but analogous to the variant described, applicator design variants with several viscous materials or fluids are also conceivable.
The application process runs as follows: First, the valve at the material or fluid inlet of the respective material or fluid to be applied is opened initially. The fluid or material is conveyed via the material or fluid inlet into the material chamber of the applicator and fills it. The material or fluid is then discharged through the material outlet.
If the next material or fluid is to be discharged, the valve of the material or fluid inlet of the first material chamber is closed, and the valve of the material or fluid inlet of the material chamber with the material to be applied is opened. The opening and closing of the valves can take place simultaneously or in turn, depending on the specific process requirements, whereby both the valve of the first material can be closed initially and then the valve of the second material can be opened, and the opening and closing can take place in reverse order.
By opening the valve of the material or fluid inlet of the second fluid or material, this now reaches the outlet of the applicator via the material chamber and is discharged.
Depending on the material properties of the first material or the first fluid, this remains in the respective material chamber during the application of the second component, for example, in the case of higher viscosity materials, or flows to the material outlet and is also discharged during the application of the second component.
The discharge process of further materials or fluids takes place analogously to the process described.
In further variants of the applicator, areas formed by partition walls as feed channels are in place as a feed unit extending in a longitudinal direction within a pipe, or an arrangement of tubes, pipes, or hoses lying next to one another is provided as a feed unit extending in a longitudinal direction. The material or fluid outlet is provided at one axial end and material or fluid inlet is provided in the area of the end opposite the material or fluid outlet in the longitudinal direction.
In a further variant, the material or fluid inlet is executed via the end opposite to the material or fluid outlet in a longitudinal direction of the feed channels arranged adjacent to the material or fluid outlet in a longitudinal direction, via the feed grooved disc connected to the feed channels or feed unit by means of concentrically rotating feed grooves arranged therein and the forwarding channels axially penetrating the feed grooved disc. The feed grooved disc with the feed grooves with the feed channels arranged therein and the forwarding channels axially penetrating the feed grooved disc, and the feed channels or the feed unit is concentrically rotatably arranged on a feed disc. Openings for the material or fluid inlet congruent with the position of the feed grooves are provided on the feed disc. The feed grooves are separated from each other by seals that also run around them. This facilitates a rotary movement of the feed channels or the feed unit with or without nozzle independent of the material or fluid inlet, as complicated guides for the material or fluid inlet are avoided and thus rotations of the feed channels, or the feed unit application are simplified.
Tubes, pipes, profiles, or hollow profiles having the corresponding function and arranged accordingly are also defined as a needle. The middle and outer needles are hollow and can thus also be understood as tubes, pipes or hollow profiles. The inner needle can be hollow as well as filled or hollow and closed and can thus also be understood as a tube, pipe, profile or hollow profile. If the term “needle” is not used, the simplified term “tube” is used synonymously.
For example, an inner tube, inner pipe or inner profile or inner hollow profile is arranged in a tube or pipe or hollow profile as a middle tube or middle pipe or middle hollow profile. An outer pipe or tube or outer hollow profile is arranged around the middle pipe or tube or middle hollow profile.
Several examples of the invention are shown in the drawings and are described in more detail below. The following is shown:
The applicator according to the invention for continuous sequential application of two or more viscous materials or fluids comprises a feed unit 1 extending in a longitudinal direction with two or more feed channels 2 arranged adjacently in the longitudinal direction for separate guidance of the viscous materials or fluids. The feed channels 2 each comprise a material outlet 3 or fluid outlet 3 at one axial end. In the area of the end opposite to the material outlet 3 or fluid outlet 3 in the longitudinal direction, the feed channels 2 comprise a material inlet 4 or fluid inlet 4.
The middle tube 6, 8 or needle 6, 8 and outer tube 6, 9 or needle 6, 9 each have a flange-shaped or stepped-shaped cross-sectional taper directed towards the axis of symmetry at the material outlet 3. The inner tube 6, 7 or needle 6, 7 as a full tube or needle has a stepped or stepped cross-sectional taper. The outer area or the outer end of the middle tube 6, 8 or needle 6, 8 can be moved against the respective inner area or the inner end at the material outlet 3 of the outer tube 6, 9 or needle 6, 9 and the stepped cross-sectional taper on the inner tube 6, 7 or needle 6, 7 can be moved to the respective inner area or the inner end at the material outlet 3 of the middle tube 6, 8 or needle 6, 8 and can stop or abut there, thus forming a valve 16 with which the respective material outlet 3 can be closed or opened and thus the material feed is controlled.
Accordingly, in
Thus, for example, by means of an applicator, exemplarily shown in
A further applicator according to the invention is shown in
The design of a further applicator according to the invention in
The models shown in
The design of a further applicator according to the invention in
The variants of a further applicator according to the invention in
The variants shown in
The design of a further applicator according to the invention in
The design of a further applicator according to the invention in
A variant of a further applicator according to the invention is shown in
The variant of a further applicator according to the invention in
The variant of a further applicator according to the invention in
The variant of a further applicator according to the invention in
The variant of a further applicator according to the invention in
The variant of a further applicator according to the invention in
The variant of a further applicator according to the invention in
The variant of a further applicator according to the invention in
1—feed unit
2—feed channel
3—material outlet, fluid outlet, outlet
4—material inlet, fluid inlet
5—junction
6—needle, pipe, tube, profile, hollow profile, hose
7—inner needle, inner tube
8—middle needle, middle tube
9—outer needle, outer tube
10—partition wall
11—pipe section, fixing
12—further, common material outlet
13—feed grooved disc, feed groove
14—feed disc
15—nozzle
16—valve
17—feed groove
18—feed-through channel
Number | Date | Country | Kind |
---|---|---|---|
10 2019 112 361.5 | May 2019 | DE | national |
10 2019 112 659.2 | May 2019 | DE | national |
This application is the U.S. national stage of International Application No. PCT/DE2020/100392, filed on 2020 May 8. The international application claims the priority of DE 102019112361.5 filed on 2019 May 10 and the priority of DE 102019112659.2 filed on 2019 May 14; all applications are incorporated by reference herein in their entirety.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/DE2020/100392 | 5/8/2020 | WO | 00 |