Patent Application
20120110956
This application claims foreign priority benefits under 35 U.S.C. §119(a)-(d) to German patent application number DE 102010048401.6, filed Oct. 13, 2010 which is hereby incorporated by reference in its entirety.
The disclosure relates to a method for sealing packaging material, preferably a bag, and a chamber machine or belted chamber machine for implementing the method.
From the state of the art, chamber machines and belted chamber machines are known which seal plastic bags under vacuum and/or modified atmosphere. Here, the operator can specify the sealing time, sealing temperature and the time point as a function of the set negative pressure in the chamber. The contact pressure of the sealing bar onto a counter-pressure strip for the sealing process is present here at an adequate level and is set by a pressure reducer. Automatic means of control during the evacuation and sealing process is not provided.
In DE 19815763 C2 a method is disclosed of improving the detachment of the bag from the sealing bar after sealing in that the sealing bar is heated at a second time point after sealing to a second temperature which is above the sealing temperature.
In practice, with particular combinations of the material property of the bag and the product and its intended use, requirements arise which cannot be satisfied with the known solutions in sufficient quality and an adequate level of process safety is not provided.
For example, this occurs when packing products which have a watery wetted surface, e.g. a whole chicken which has had an aqueous marinade rubbed into it. Often the products are packed into so-called “boil-proof” bags which in this case have a high temperature resistance for temperatures of 200° C. or more.
Compared to the usual plastic bags, this leads to a very narrow sealing temperature range of a few degrees Celsius in which the bag can be sealed. In this respect, if the sealing temperature is set slightly too high to increase the performance or to shorten the sealing times or for the improvement of the sealing, then irreparable melting of the film and an unsealed sealing weld is produced and thus also a packed product which is unsatisfactory and has to be eliminated.
A further problem is presented by deposits, such as for example product parts of a marinade in the region of the sealing weld, which are present on the inner sides of the bag due to the product filling process. For example, this may be a herbal mixture dissolved in water. Small constituent parts of the herbs, which are located in the region where the sealing weld is to be produced, are enclosed within the sealing weld by both sides of the film. Despite this, they may permit a tight sealing weld and a reliably closed bag. However, at the usual sealing temperatures the presence of moisture or water particles leads to an increase in the volume of the water particles and thus to inadequate sealing, because firstly, the sealing weld is not closed off throughout or secondly, weakening of the sealing weld occurs due to blister formation and local leaks arise due to the inclusion of blisters.
The object of the present disclosure is to make a method available for sealing packaging material with which the disadvantages described above can be remedied.
The following steps are provided in a method according to the disclosure for the closure of packaging material in a packaging machine.
At least one sealing bar is heated to a first temperature before or while contact with the packaging material is established. The first temperature is lower than a sealing temperature and higher than a temperature at which liquid product parts are at least partially disintegrated or dissolved to facilitate escape of the product parts from a region in which the packaging materials are to be sealed together. The first temperature is maintained over a defined holding time.
The temperature of at least one sealing bar is increased to a sealing temperature and held until sealing of the packaging material is concluded.
The method is particularly advantageous for packaging in which a product which, for example, has been externally treated with an aqueous marinade, is enclosed by a packaging material, preferably introduced into a bag, and the packaging material or the sealable bag exhibits a particular suitability or a prescribed use by an end user. For example, later the bag with the product can be subjected to a higher temperature in an oven or in boiling water and consequently the packaging material must have a very high required temperature resistance of up to, for example, 250° C. Plastic bags of this nature are for reasons of cost preferably made from a mono-material such as polyamide or nylon.
The method according to the disclosure is however also suitable for all other currently available packaging materials in permitting product parts to escape from the sealing region.
With aqueous product parts the first temperature preferably corresponds to a temperature above 40° C. and preferentially the temperature corresponds to the vaporisation temperature of water or it lies in a temperature range of 40° C. to 220° C.
A preferred embodiment of the method provides for a first pressure, which acts relatively between the sealing bar and a counter-pressure strip or another sealing bar, being lower than a second pressure during the sealing process. In this way the application of heat by the sealing bar into the packaging material and the possibility of the escape of product parts from the sealing region are optimised.
The packaging material can preferably be a plastic film or a plastic laminated material preferably in the form of a bag.
Preferably, the packaging material can have a temperature resistance, preferably for boiling or roasting the product, preferably in a range from 120° C. to 250° C.
Preferably the sealing temperature is higher than 250° C. so that the sealing weld remains closed during boiling or roasting. To permit vapour to escape and for pressure equalisation of an internal pressure which arises, normally small holes are pierced in the packaging material or in the bag, for example with a fork or knife, by the end user.
To shorten the process time for the packaging process, preferably at least one sealing bar can be heated to a pre-heating temperature before being pressed onto the counter-pressure strip or onto the other sealing bar in order to shorten the warm-up time to the first temperature.
The process time can preferably also or additionally be brought to a cooling temperature by means of active cooling at which the sealing bar is not immediately removed from the counter-pressure strip or oppositely situated further sealing bar, but instead after the sealing weld has solidified.
Before sealing, gassing may follow the evacuation process in order to produce a modified atmosphere, or steam purging may occur instead of evacuation.
A chamber machine or belted chamber machine according to the disclosure for the implementation of the method according to the disclosure comprises a controller which is set up for the closed-loop or open loop control of the temporal progression of the first temperature and the sealing temperature of at least one sealing bar and the pressure of the sealing bar on the counter-pressure strip or the further sealing bar as well as the first time and the sealing time.
Preferably the controller regulates the temperatures of at least two sealing bars, enclosing the packaging material in order to ensure an optimised heat transfer from the sealing bars into the packaging material and to optimise the complete packaging process.
Preferably, the controller comprises an input device on which an operator can specify the values, such as temperature, pressure and their temporal progression for a process.
The method can also be used with packaging processes to heat product parts such as sauces, meat juice and other liquids in the sealing region before the sealing process such that they change their state of aggregation and/or escape from the sealing region due to the temperature change or they can be removed due to the pressure on the film inner sides of the packaging material on the product parts.
In the following, an advantageous embodiment of the disclosure is presented in more detail with reference to the below drawings.
a illustrates a schematic view of the inside of a belted chamber machine with a sealing bar in an open position;
b illustrates a schematic view of the inside of a belted chamber machine with a sealing bar in a closed position;
a illustrates a schematic view of the inside of a belted chamber machine with two oppositely situated sealing bars in an open position,
b illustrates a schematic view of the inside of a belted chamber machine with two oppositely situated sealing bars in a closed position,
In the figures identical components are designated with the same reference numerals throughout.
a illustrates a bag 6 and a product 7. The product 7 in the bag 6 is inserted into a chamber machine or several bags are fed to a belted chamber machine 1 via the feed belt 2. Then the chamber is closed and a vacuum is produced inside the chamber in order to evacuate the bag 6. Here, a neck 8 of the bag is located between a sealing bar 9 and a counter-pressure strip 10. During the evacuation process of the chamber the sealing bar 9 is located in an open position so that the inside of the bag 6 is also evacuated. Once the evacuation is terminated in that a vacuum value set by the operating person is reached, the sealing bar 9, as illustrated in
It is also conceivable that the contact pressure P1 is the sealing pressure Ps right from the start.
a respectively 3b illustrate a variant of
The increase of the temperature on the sealing bars from the first temperature T1 to the sealing temperature Ts can be carried out before, simultaneously or after the increase in pressure from the contact pressure P1 to the higher sealing pressure Ps.
The method according to the disclosure provides for a variant in which the sealing bars 9 and 13 crimp the bag 6 and a first temperature T1 is transferred to the bag 6 by the contact with it during the (holding) time t1. The temperature T1 is higher or equal to a product temperature Tp which must at least be attained in order to change the state of aggregation of the product parts 11. This is preferably carried out until the product parts 11, 11′ have escaped from the region 12 of the sealing weld to be produced to an extent adequate for the sealing. For the sealing the temperature of the sealing bars 9 and 13 is raised to the temperature Ts and maintained over the period ts. Thereafter the sealing bars 9, 13 are cooled to an initial temperature Ta which corresponds to the ambient temperature. The sealing bars 9, 13 are here cooled by means of cooling water which passes through cooling holes in the sealing bars 9, 13. Here, the sealing bars 9 and 13 are first moved away from one another once the temperature has reduced and cooling and thus hardening of the sealing weld has taken place. In this way the risk of the sealing weld adhering to the sealing bars 9, 13 is reduced.
The graph in
The sequence of the method is illustrated in a further variant in
Cooling takes place to a cooling temperature Ta which preferably corresponds to the ambient temperature or which is set by the active cooling of the sealing bars 9, 13. At the start of a new packaging process the sealing bar 9, 13 is heated to the pre-heating temperature Tv.
The method according to the disclosure is not restricted to the previously described processes. The pressure increase to the contact pressure Ps or P1 can also occur before, during or after the heating of the sealing bars 9, 13 to T1 or Ts.
The pre-heating temperature Tv can also be equal to the first temperature T1 at the start of the packaging process.
In a preferred variant the temperature closed-loop control of the sealing bars 9 and 13 occurs using the controller 14 in the same form in order to improve the effect during the packaging process and to speed it up, leading to an increase in the performance of the packaging machine.
While embodiments of the disclosure have been illustrated and described, it is not intended that these embodiments illustrate and describe all possible forms of the disclosure. Rather, the words used in the specification are words of description rather than limitation, and it is understood that various changes may be made without departing from the spirit and scope of the disclosure.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10 2010 048 401.6 | Oct 2010 | DE | national |
