1. Field of the Invention
The invention lies in the field of further processing of printed products and relates to a method and to a device according to the preambles of the respective independent patent claims. The method and device according to the invention serve for adding, in each case, a supplement to folded or bound printed products, which thus have a fold edge or back edge which is characterised by a last fold or a bound back, during an essentially continuous conveying, with which the printed products in each case are conveyed in a held manner in a compact conveyor flow. The printed products are for example newspapers, magazines or brochures.
2. Description of Related Art
According to known methods, supplements are added during a continuous conveying to folded or bound printed products, for example by way of each printed product being opened and the supplement being inserted into the printed product, by way of the printed product being manufactured by way of collection or insertion and the supplement being glued onto the last added sheet before the addition of a further sheet, by way of the printed product being opened and the supplement glued in, or by way of the supplement being applied onto the finished printed product and being packaged together with this, for example with the help of a transparent foil.
It is the object of the invention to provide a further method for adding supplements to individual, essentially continuously conveyed folded or bound printed products. The method and the device according to the invention should be simple, take up little space and be able to be realised where possible with known device parts, so that existing conveyor systems may also be extended in a simple manner for the method.
The supplement which, according to the method according to the invention, is added to each individual one of the folded or bound printed products, is a folded supplement and according to the method according to the invention, in the folded condition in which the supplement parts separated by the fold at least partly lie on one another, is fed, is opened directly before the addition and is deposited on the outside on the fold edge of the back edge of the printed product, in a manner such that the two supplement parts lie on the front side and/or the rear side or on the fold edge or back edge of the printed product, and the fold of the supplement is aligned to the fold edge or back edge of the printed product. For the addition of the supplement, the printed products are conveyed in a conveyor flow, one after the other, with surfaces aligned essentially transversely or obliquely to the conveyor direction, and held individually by way of grippers which engage on the fold edge or back edge, on the edge lying opposite the fold edge or back edge, or on both side edges (edges which connect to the fold edge or back edge), through an addition region, wherein an addition location is provided within the addition region, at which addition location the supplements are deposited on the printed products. Moreover, the addition region upstream and/or downstream of the addition location, as the case may be, has regions in which the conveying of the printed products is changed, wherein one of the above method conveyor types is set upstream of the addition location for the addition of the supplements, or the mentioned conveyor type is again relieved by a different conveyor type downstream of the addition location. The supplements are supplied individually to the addition location in the folded condition and likewise in a held manner, are opened directly in front of the addition location and are deposited onto the fold edges or back edges of the printed products at the addition location.
With a suitable format of the supplement, these may be deposited next to a gripper conveying the printed product in a held manner on the fold edge or back edge, so that the gripper may convey the printed product not only into the addition region, but also through this and away from this. If the supplement is too large, in order to be deposited next to a gripper holding the printed product on the fold edge or back edge, the printed products, although likewise being conveyed held at the folded edges and back edges to the addition region and away from this, for conveying through the addition region, they must however be taken over by an auxiliary conveyor which is designed in order to convey the printed products through the addition location held at least at a different edge than the fold edge or back edge. In such a case however, it is also possible to convey the printed product held at a different edge than the fold edge or back edge, to the addition region, through the addition region and away from the addition region.
In the method according to the invention therefore, the folded supplement is opened and is deposited on the fold edge or back edge of the printed product, which is a similar procedure as the deposition of an individual sheet in a known collection process, in which printed products of individual, folded sheets are manufactured by way of firstly opening the innermost sheet and depositing it on a saddle-like rest and then opening the further sheets and depositing them in the same manner one after the other, up to the outermost sheet. However, with the method according to the invention, in contrast to the known collection, one does not use a saddle-like rest, but the printed product itself represents the rest on which the supplement is deposited. Against expectations, it has been found that no great demands whatsoever need to be placed on the stability of the printed product and in particular on the stability of the fold edge or back edge of the printed product, for a successful implementation of the method according to the invention.
For fastening the supplement on the printed product, one may deposit an adhesive on the fold edge or back edge of the printed product, on the front side or rear side of the printed product in the region of the fold edge or back edge, before depositing the supplement on the printed product, or if the printed product is folded, the supplement may be stitched together with the printed product in the region of the fold edge. The combination of a folded or bound printed product and supplement manufactured according to the inventive method may, however, also be packaged, for example, in a transparent foil for the fixation. A fastening of the supplement on the printed product may also be completely done away with, depending on the further processing or further use of the combination of the printed product and supplement.
The supplements are, for example, fed one after the other clamped between two conveyor belts and with trailing fold edges, or as with the printed products in a conveyor flow, in which the fold edges of the supplements are aligned essentially transversely to the conveyor direction and each supplement is held individually at the fold edge. The supplements are opened in the way and manner known per se directly before the deposition on the fold edges or back edges of the printed products. For the opening of the supplements without any problem, it is advantageous if these are not folded in the middle, thus have a prefolding.
The supplements are preferably sheets folded once, which are significantly smaller than the printed products. The supplements may however also be sheets which are folded several times, or be multi-sided, for example stitched booklets. The method according to the invention itself places no constraints on the format of the supplements.
The method according to the invention is, in particular, suitable for the addition of advertising supplements to newspapers, magazines or brochures, wherein the supplements which are added according to the method according to the invention, have a very prominent position and, when they are stitched or glued to the printed product, may not be eliminated as easily as inserted supplements.
The supplements may have potential fold lines additionally to the fold, which means grooved, perforated or differently weakened lines, which run parallel to the fold and distanced to this, and along which the supplements are at least creased on depositing onto the fold edge or back edge of the printed product. By way of this, the supplement obtains a wider back, so that it may be deposited on a correspondingly wide back edge of a bound printed product or on the fold edge of a correspondingly thicker, folded printed product, without any problem. If the potential fold line is a perforation line, it may additionally serve for rendering the one supplement part separable from the other supplement part in a simple manner and in a manner such that the reader may simply separate away this part also in an easy manner, when the supplement is fastened on the printed product by way of adhesive or stitching.
The device, according to the invention, which is suitable for carrying out the method according to the invention, includes conveyor means for the essentially continuous conveying of a compact conveyor flow of the printed products to the addition region, through the addition region and away from the addition region, wherein the folded edges or back edges of the printed products in this compact conveyor flow are aligned transversely or obliquely (not parallel) to the conveyor direction, and wherein the arrangement of the printed products in the conveyor flow essentially does not change in the mentioned conveying. All mentioned conveyor means comprise a plurality of grippers or gripper pairs, wherein each gripper or each griper pair is designed for the gripping and the held conveying in each case of a printed product. The conveying means are, for example, revolving gripper transporters which on a link chain comprise grippers arranged at regular distances to one another. The conveyor means may, however, also comprise conveyor elements which are essentially independent of one another, which in each case carry a gripper and which may be conveyed one after the other and with varying distances to one another along a rail.
As will yet be shown, three separate conveyors may be provided for conveying the printed products to the addition region, through the addition region, and away from the addition region, or the same conveyor may be applied for conveying to and away from the addition region and an auxiliary conveyor for conveying through the addition region. It is also possible to apply a single conveyor. The device according to the invention, additionally to the conveyor means for conveying the printed products, includes a feed means for the supplements and a means for opening the supplements, wherein the feed means is designed for the held feeding of the folded supplements. It is also possible to apply the printed product conveyor also for the feeding of the supplements.
As the case may be, the device according to the invention, for fastening the supplements on the printed products, includes a means upstream of the addition location for depositing an adhesive, and a means for pressing on the supplement, downstream of the addition location. On the other hand one may also provide a stitching device for the mentioned fastening, which is to be arranged downstream of the addition location.
Advantageous embodiments of the method and the device according to the invention are described in detail by way of the following figures. Thereby, there are shown in:
The devices represented in the figures are all shown very schematically and only partly. Since ails elements known per se may be used for all device parts, the schematic figures despite this permit the man skilled in the art to realise the shown devices without further ado. It is also simply possible for the man skilled in the art to combine the features of the method and the device shown in the individual figures in a different manner, by which means further embodiments of the invention arise, which are not illustrated, but however belong to the invention.
The device, as a conveyor for the printed products P (printed product conveyor 1 indicated by way of dot-dashed lines), comprises a gripper transporter with grippers 6. Moreover, the device comprises feed means 2 and an opening means 3, for feeding and opening the supplements B. The feed means 2, in the shown case, is designed as a conveyor belt pair 5 (two conveyor belts which are pressed against one another and revolve in opposite directions), wherein the supplements B in the folded condition and with trailing fold edges are conveyed behind one another clamped between the two conveyor belts, towards the opening means 3, and wherein the conveyor belt pair 5 has a winding or a loop for a direction change. The supplements B are for example singularised from a feeder (not represented) in which they are stacked in an already folded manner, and positioned at the entry of the feed means 2. The opening means 3 which is arranged at the addition location Z directly above the conveyor flow of printed products P, is combined in a known manner with at least one of the deflection rollers 4 of the conveyor belt at the exit of the feed means 2, wherein this defection roller 4 is equipped with holding means (not represented), which grip the leading edge of the one part of the folded supplements B and lead it around the periphery of the deflection roller and thus separate it from the other part, and open the supplement B.
An exemplary type of fastening of the supplement B on the printed product P is indicated in
The supplement B shown in
In the same manner as
Of course, it is also possible to design the supplement with more than one potential fold line 9, wherein these fold lines then advantageously are arranged on both sides of the fold 8 and relatively close to one another. Such a design of the supplement permits the supplement to be bent in the manner of a polygon, by which means it may snuggle, in particular, onto the fold edge of a thicker, folded printed product and may, as the case may be, be fasted on this in a simpler manner.
The supplements B are fed from below by way of the supplement feed means 2 designed as a further gripper transporter. The opening means 3 is designed as a bending cam 10 which extends in the conveyor direction F towards the addition location Z and ends at this. The bending cam 10 is arranged in a manner such that the supplements B which are held to the top by the grippers 6′ of the supplement feed means 2, are bent to the rear on the bending cam 10 and that the leading, shorter part of an supplement which is not folded in the middle and which is firstly released from the bending cam 10, moves away from the longer part which is still bent downwards by the bending cam, by which means the supplement is opened and is held in an open position, at least until the longer supplement part is also released by the bending cam 10.
The auxiliary conveyor 20 comprises two gripper transporters revolving in opposite directions, with grippers 6″, wherein a gripper transporter is arranged on each side of the conveyor flow of the printed products P. The printed product conveyor 1 and the auxiliary conveyor 20 are arranged and are synchronously operated, in a manner such that the grippers 6″ of the auxiliary conveyor 20 have gripped a printed product before the respective gripper 6 of the printed product conveyor 1 lets go of the printed product and has moved away from this to the top, and that a gripper 6 of the printed product conveyor 1 has gripped the printed product P with the supplement B, before the grippers 6″ of the auxiliary conveyor 20 release the printed product and move away from this.
The supplement feed means 2 is likewise designed as a gripper transporter with grippers 6′, wherein the supplement feed means 2 grips the supplements B, for example, from the feeder 21, and held individually at the fold edges, conveys them from the side above the compact printed product flow and then towards this from above. The supplements B again are opened directly above the printed product flow by way of bending cams 10, and then deposited onto the printed products P (addition location Z).
A means 11 for applying an adhesive onto the fold edges or back edges of the printed products P is also shown in
The advantages of the embodiment of the method and device according to the invention which are illustrated in the
It is also conceivable to use a first printed product conveyor for the conveying of the printed products P to the addition region, and to use a second printed product conveyor for the conveying away from the addition region, wherein the two printed product conveyors are independent of one another.
The grippers 6″ of the auxiliary conveyor 20 run essentially on a vertical circular path and are displaced in a region in front of the addition location Z in the axial diction and in a region after the addition location are displaced back in the opposite direction. The conveyor path of the printed product conveyor 1 in the addition region likewise runs downwards in the manner of a circular arc about the middle point of the circular path of the grippers 6″ of the auxiliary conveyor 20, wherein the vertical distance between the two conveyors 1 and 20 remains equal and wherein the printed products P are brought from an essentially vertical position with upwardly directed fold edges or back edges, into a horizontal position, and then into a vertical position with downwardly directed fold edges or back edges. The printed products P depart from the grippers 6 of the printed product conveyor 1 by way of the axial displacement of the grippers 6″ of the auxiliary conveyor 20, so that their fold edges or back edges become free for the deposition of the supplements B.
Each second gripper 6″ takes over a printed product P from the printed product conveyor 1 at the take-over location U.1 and leads it past the transfer location U.2 and through the addition location Z, where a supplement is deposited thereon. Then the combination of the printed product and supplement is conveyed past the take-over location U.1 into the transfer location U.2, where it is taken over by a gripper of the printed product conveyor 1. Thus, all grippers 6″ of the auxiliary conveyor 20 are occupied between the take-over location U.1 and the transfer location U.2, and only every second one is occupied on the remainder of the revolving path of the auxiliary conveyor 20.
The advantage of the embodiment according to
The printed product conveyor 1 is again a gripper transporter with grippers 6 which conveys the printed products P, held at their fold edges or back edges, to the addition region and away from the addition region. The printed products, for the conveying through the addition region are taken over by an auxiliary conveyor 20 with grippers 6″ (take-over location U.1 and transfer location U.2). The auxiliary conveyor 20 is, for example, designed the same as the auxiliary conveyor of the embodiment according to
As is indicated in
In most figures of the present patent application, the printed products are conveyed through the addition region with their fold edges or back edges directed upwards, and the supplements are fed and deposited onto the fold edges or back edges of the printed products from above. This is not a condition for the method according to the invention. It is likewise possible to convey the printed products in a manner such that their fold edges or back edges are on the one side or at the bottom, and the supplements are to be fed and deposited from the side or below.
Number | Date | Country | Kind |
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0639/06 | Apr 2006 | CH | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/CH2006/000543 | 10/4/2006 | WO | 00 | 12/12/2008 |
Publishing Document | Publishing Date | Country | Kind |
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WO2007/118339 | 10/25/2007 | WO | A |
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Number | Date | Country | |
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20090102116 A1 | Apr 2009 | US |