The disclosure relates to a method and a device for diagnosing a leak in an evaporation system and in a tank ventilation line of an internal combustion engine.
In order to limit pollutant emissions, modern motor vehicles which are driven by an internal combustion engine are equipped with fuel evaporation retention systems, normally referred to as tank ventilation devices. The purpose of such devices is to accommodate and temporarily store fuel vapor which forms in a fuel tank as a result of evaporation, such that the fuel vapor cannot escape into the environment. As a store for the fuel vapor, a fuel vapor retention filter, which utilizes, for example, activated carbon as a storage medium, is provided in the fuel evaporation retention system. The fuel vapor retention filter only has a limited storage capacity for fuel vapor. To be able to utilize the fuel vapor retention filter over a long period of time, it must be regenerated. To this end, a controllable tank ventilation valve is arranged in a line between the fuel vapor retention filter and an intake pipe of the internal combustion engine, which valve is opened for performing the regeneration such that, on the one hand, the fuel vapors adsorbed in the fuel vapor retention filter escape into the intake pipe due to the negative pressure in the latter, and thus are fed into the intake air of the internal combustion engine and therefore to the combustion process and, on the other hand, the storage capacity of the fuel vapor retention filter for fuel vapor is restored.
A known tank system equipped with a leak diagnosis unit at the fresh-air inlet of the activated carbon filter is shown in
According to various country-specific legal regulations or for safety reasons, it is necessary to guarantee or diagnose the functionality of the fuel tank ventilation system including the fuel tank.
Specifically, it is necessary to check the entire evaporation system including the fuel tank up to the tank ventilation valve (see tank region 23 and filter region 24 in
Furthermore, the continuity of the tank ventilation lines downstream of the tank ventilation valve as well as the maintenance of the mass flow between the activated carbon filter and the introduction point of the tank ventilation gas into the air path of the internal combustion engine must be guaranteed. This includes checking the functionality of the tank ventilation valve.
The leak-tightness test of the evaporation system required by various legislators exclusively for the tank region and the filter region is carried out for the known system represented in
A diagnosis of the purge lines 15 and 16 arranged in the engine region 25 (see
One aspect of the disclosure provides a method for diagnosing a leak in an evaporation system and in a tank ventilation line of an internal combustion engine, in contrast to the method described with reference to
In some implementations, during the check of the tank region, a pressure change resulting from a temperature change of the gas volume in the fuel tank is evaluated with a constant fuel tank volume after the internal combustion engine has been shut down and while the vehicle is at a standstill. In some examples, during the check of the tank region, an expected pressure profile from a predefined temperature profile during the temperature change after an ignition terminal of the internal combustion engine has been switched on is compared with a measured pressure profile from a previous vehicle standstill phase and then. If the measured pressure profile lies within a predefined tolerance range around the expected pressure profile, the presence of a leak-free tank region is recognized.
In some implementations, during the check of the filter region the fresh-air shut-off valve is closed, after a predefined waiting time, an evacuation of the filter region including the tank ventilation line arranged in the filter region is undertaken by opening a tank ventilation valve, the tank ventilation valve is closed after a predefined negative pressure has been reached, and an ensuing pressure gradient is calculated and evaluated after the tank ventilation valve has been closed.
During the check of the tank ventilation line, in some examples, a check of the tank ventilation valve arranged in the tank ventilation line is undertaken and a check of one or more purge paths arranged between the tank ventilation valve and the air path of the internal combustion engine is undertaken. In some examples, during the check of the tank ventilation valve a tank ventilation valve which is jammed closed or jammed open is recognized.
Another aspect of the disclosure provides a device for the combined diagnosis of a leak in an evaporation system and in a tank ventilation line of the internal combustion engine, where the evaporation system has a fresh-air shut-off valve arranged between an activated carbon filter and a fresh-air filter, a pressure sensor system and an engine controller configured to control a method according to the first aspect of the disclosure.
The details of one or more implementations of the disclosure are set forth in the accompanying drawings and the description below. Other aspects, features, and advantages will be apparent from the description and drawings, and from the claims.
Like reference symbols in the various drawings indicate like elements.
In the case of the method according to the disclosure described below for diagnosing the fuel evaporation system, the included components as well as volumes are divided up into three partial regions in order to avoid actively actuating the tank shut-off valve 2 for testing the leak-tightness of the tank region 23. These three partial regions are the tank region 23, the filter region 24 and the engine region 25. Apart from the above-mentioned use of a fresh-air shut-off valve 22 instead of a leakage diagnosis unit, a device used for performing the method corresponds to the device shown in
To be able to represent the described temperature and pressure profile, after an adjustable waiting time after the internal combustion engine has been shut down and while the vehicle is at a standstill, measured value pairs of the tank temperature and the tank pressure are formed at adjustable time intervals.
The process of acquiring the value pairs is represented below by way of example, with reference to
In order to explain the acquisition process represented in
The process described for ascertaining the leak-tightness of the tank region 23 is only carried out if, during the previous driving cycle (starting from the moment the terminal 15 is switched on up until the moment the engine is shut down), adjustable pressure thresholds in the fuel tank were not exceeded or fallen short of That is to say that it is assumed that, as of an adjustable (defined) constant amount of differential pressure in the fuel tank 1 with respect to the surroundings, there cannot be any leak which exceeds the minimal leak diameter required by the legislation.
In order to ensure that when considering the positive pressure or negative pressure in the fuel tank 1 during the simultaneous active outgassing or condensation processes (formation of fuel vapor or liquefaction of vaporous fuel in the fuel tank) the system is not erroneously concluded to be a nominal system, the following physical principles serve as the basis for a calculation model in the engine controller:
where:
pTank=absolute pressure in fuel tank [Pa];
pUmg=ambient pressure [Pa];
pDamp f,HC=vapor pressure of the liquid fuel [Pa];
pPartial,HC=partial pressure of the liquid fuel [Pa];
pPartial,LuftNorm=partial pressure of air under normal conditions [Pa];
pPartial,LuftTank=partial pressure of air in the tank [Pa];
Δp=differential pressure of tank with respect to the surroundings [Pa];
A=cross—section of the leak (outlet cross—section) [m2];
α=flow coefficient [—];
k=outgassing coefficient [kg/s];
pUmg=density of ambient air [kg/m3];
{dot over (m)}Leck=mass flow through the leak [kg/s];
T=temperature in the fuel tank [K]; and
TNorm=temperature in the fuel tank [K].
If a leak is present in the fuel tank 1, the pressure will increase/fall until such time as the mass flow caused by the outgassing/condensation of the highly volatile fuel components is lower than the maximum possible mass flow through the leak, or until these two mass flows are in equilibrium.
|{dot over (m)}Aus/Kond|≤{dot over (m)}Leck
For this reason, the threshold for evaluating the positive pressure or negative pressure in the fuel tank for quality testing the leak diagnosis is stored, depending on the boundary conditions of tank temperature and fuel filling level, in a characteristic map in the engine controller 4 by incorporating the physical relationships represented below.
Apart from the exact outgassing mass flow or the mass flow caused by the condensation, all the parameters of the represented relationship are known, where Amin corresponds to the smallest leakage cross-section to be diagnosed.
The vapor pressure of the gaseous hydrocarbon phase can be determined with the aid of the following empirical equation.
In this case, X and Y correspond to constants. RVP (Reid Vapor Pressure) stands for the vapor pressure of a fuel composition measured under standard conditions and can be found in various tables. Therefore, the RVP is selected based on the most likely fuel composition for the respective national market.
In order to be able to rule out the possibility of pressure fluctuations (for example caused by the liquid fuel sloshing around as a consequence of high driving dynamics) leading to a false interpretation, i.e., to a faulty quality test, the assessment of the tank pressure gradient and the driving speed gradient is used to stop this passive quality test once adjustable limits have been reached.
In order to diagnose a leak in the filter region 24 represented in
Due to the constant volume of the filter region, it is possible to conclude that a system is leak-tight or to extrapolate the corresponding leakage diameters (see
In order to determine the gas temperature, a temperature sensor is, for example, installed in the tank ventilation line 7 (filter) between the activated carbon filter 9 and the tank ventilation valve 3, i.e., in the filter region of the tank ventilation line.
Alternatively, the gas temperature of the purge medium can be modelled with the assistance of measured system temperatures (e.g., intake air temperature, ambient air temperature, etc.). The activated carbon filter loading is made available in the engine controller 4 by the tank ventilation functionality, using suitable calculation models.
In order to ascertain the functionality of the two purge lines 15 and 16 arranged in the engine region 25 (see
The nominal system is represented in
In order to diagnose the purge path which has not been tested in each case, the sequence must take place separately with an identical actuation logic.
The above-mentioned technical features according to the disclosure produce the following advantages:
Diagnosis (according to legal regulations: leakage and tank ventilation line) of the entire evaporation system using a fresh-air shut-off valve and a pressure sensor system. Consequently, the omission of diagnostic pumps leads to a reduction in system costs and energy consumption.
Contrary to other known diagnostic methods, it is possible to evaluate the temperature increase in the fuel tank in order to determine a leak in the tank region (while the vehicle is at a standstill).
There is no active actuation of actuators while the vehicle is at a standstill, completely preventing noise emissions.
The division of the described diagnostic regions results in constant and closed volumes for the leakage diagnosis, which leads to an increase in the robustness of the diagnostic process.
The diagnostic procedure described in the filter region is insensitive to fuel in the fuel tank which emits a lot of gas.
The diagnostic procedure described in the filter region is insensitive to driving dynamics processes.
The described diagnostic procedure in the filter region is not dependent on the fuel level.
The small volume in the filter region results in very short diagnostic times for both the leak-tightness test and the tank ventilation line diagnosis.
Recognition of an open tank cap during vehicle operation within the diagnostic cycle provided for the filter region (leak-tightness test).
A number of implementations have been described. Nevertheless, it will be understood that various modifications may be made without departing from the spirit and scope of the disclosure. Accordingly, other implementations are within the scope of the following claims.
Number | Date | Country | Kind |
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10 2020 213 935.0 | Nov 2020 | DE | national |
This application claims the benefit of International Application PCT/EP2020/070593 filed Jul. 21, 2020 and German Application 10 2020 213 935.0, filed Nov. 5, 2020. The disclosures of the above applications are incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/EP2020/070593 | Jul 2020 | US |
Child | 18156754 | US |