Metal, plastic and other profiles are in general produced in continuous rolling and/or extrusion processes. The obtained continuous profiles are then cut into profile parts, which have to be properly collected, stacked and bundled. The present invention concerns a device for handling profile parts extending in a longitudinal direction and defining an axis parallel to said longitudinal direction, said device comprising means for linearly and/or axially positioning said parts perpendicularly to said longitudinal direction and for conveying said parts and/or for to stacking said parts, said device comprising at least one supporting member arranged parallel to said longitudinal direction and provided for supporting means for picking up said parts.
Such a device is known from EP-A-1783072, which has the same applicant and inventor as the present invention. It provides a flexible and versatile method and device for handling profile parts, which is capable of properly positioning such profile parts, by imposing axial and linear movements perpendicular to the longitudinal direction of the profile parts, and more particularly provides an automated process able to handle (stack and bundle) the profile parts according to a programmed pattern. The device comprises at least one supporting beam placed parallel to the longitudinal direction of the profile parts whereas said beam is provided with means for picking up said parts, and whereas the device comprises means for axially rotating said beam and means for linearly moving said beam in two or more directions perpendicular to its longitudinal direction. This supporting beam provides a support of the profile parts, with multiple picking up/support/bearing positions along the length of the profile, and provides an accurate handling of the profile parts.
A drawback of the known method and device is that the number of profile parts that can be handled in a certain time slot is limited, which at its turn restricts production speed of the rolling and/or extrusion processes.
It is an object of the present invention to provide a handling device and method with a higher working rate.
To this end, a device according to the invention is characterised in that said means for picking up and said means for linearly and/or axially positioning being formed by at least four arms each having a first end and a second end located at a distance from each other, each of said arms comprising at their second end means for grabbing said profile parts and rotating said profile parts about said axis, which arms are each mounted to said supporting member and provided with means for imposing to said second end a horizontal and a vertical movement with respect to said supporting member, said at least four arms being provided to operate in at least two sets of arms, wherein each of said set of arms comprises at least two of said at least four arms. The present invention enables to handle the profile parts by using moveable arms which can make horizontal and vertical movements with at least its second end. The arms should be provided to operate in at least two sets of which each set comprises at least two arms. This allows the sets of arms to successively handle profile parts. For example, it will be possible in this device for a second set of arms to pick up and move a further profile part, while a first set is still handling a profile part. This increases the working rate of the handling device. Because the second end of the arm is moveable in both a horizontal movement and a vertical movement with respect to the supporting member, a non loaded set of arms can move in a retracted manner, considered as from the supporting member and being a position closer to the supporting member, thereby avoiding collision with a profile part picked up by a loaded set of arms.
According to a first embodiment, said arms are each pivotably mounted with their first end to said supporting member and each comprise means for varying said distance so that said second end is moveable both in said horizontal and vertical movement with respect to said supporting member. In this manner, a simple construction is provided to let the second end of the arms move in a horizontal and a vertical movement with respect to the supporting member, namely by pivoting at the first end and by changing the distance between the first end and the second end. Preferably, in such configuration, the supporting member is located above said arms. In practice, the supporting member is in most cases located between the profile part picking-up-area and the laying-down-area. The effect of the supporting member being located above the arms is that in handling the profile parts, the pivoting arms substantially follow a pendulum motion. As a pendulum motion is at least partially caused by gravity force, less power is required to move the arms in this way. This not only results in a reduction of energy consumption, this also results in that engines can be downsized. Preferably, the means for changing the distance between the first end and the second end of said arm comprise telescoping means.
According to a second embodiment, said arms are arranged substantially upright and are each moveably guided in the upright direction by a first guide, which first guide is moveably guided in a lying direction by a second guide which is mounted to said supporting member, so that said second end is moveable both in said horizontal and vertical movement with respect to said supporting member. In this manner, a further simple construction is provided to let the second end of the arms move in a horizontal and a vertical movement with respect to the supporting member, namely by a lying and an upright guiding means in which each arm is guided.
Preferably, the at least four arms are arranged in at least two groups of arms located at intervals from each other in function of the length, shape and physical properties of the profile parts to be handled, each group comprising one arm of each of said pairs of arms. The arms being grouped together results in that one pair of arms can handle a profile part in substantially the same way as a second pair of arms because the different arms in the pairs are located with respect to the beam substantially at the same place. A first arm of a first pair is located in the same group, and thus at substantially the same place, as the first arm of a second pair. This results in a more uniformly handling of the profile parts irrespective of which pair handles the profile parts. Also programming the movements of the arms will be easier as each set of arms operates substantially in the same way. It will be clear that, since for example thin, plastic profile parts are less rigid than thick, metal profile parts, the intervals between groups of arms, and thus intervals between successive supporting locations at the profile parts can vary case by case. Physical properties of the profile parts comprise material strength and mass.
Preferably, said device comprises at least four groups of arms, of which each group comprises at least three arms. Three arms in each group of arms results in three sets of arms that are provided to work independent from each other. The effect is that handling speed is increased. The device comprising at least four groups results in an operational freedom because very long profile parts can be supported by at least four arms thereby increasing the accuracy and precision of the handling whereas short profile parts can be handled by for example only two of the at least four arms. This results in that the handling of the profile parts can be optimised depending on the length and nature of the profile parts to be handled.
Preferably, the device comprises computer controlled optical means, in particular a camera to detect the transverse sectional shape and position of the profile part, cooperating with said arms so as to allow proper pick up and controlled stacking of the profile parts. The use of computer controlled optical detection means, in particular camera (“image scanning”) provides for increased accuracy in the handling (position of the arms, pick up approach) of the profile parts and can involve quality control of the rolling operation (checking the profile shape).
The method and device preferably involves suitable software (which is in itself easily designable by a skilled person) to program the handling and positioning of the parts in function of their shape and the user requirement (stacking and bundling pattern).
In a preferred embodiment of the invention the device further comprises computer controlled optical means for measuring the length of profile parts fed into the device, which computer controlled optical means may optionally cooperate with the computer controlled means for detecting the shape and position of the profile part. The use of computer controlled optical measuring means provides for on-line measurement of the length of the profile parts.
In a further preferred embodiment of the invention the device comprises a plurality of fixed measurement cells along the feed path of the profile parts into the device, cooperating with computer controlled optical means for measuring the length of profile parts to increase accuracy of the length measurement. The use of a plurality of fixed measurement cells provides for an improved dimensional accuracy (product tolerance) of the profile parts.
According to a further preferred feature of the invention the devices comprises means for controlling the cutting of the profiles fed to the device cooperating with computer controlled means for measuring the length of the profile parts.
Depending on the material of the profile parts (Ferro material or non Ferro material, such as in particular Aluminium) the means for picking up can comprise magnetic means, vacuum means or any other technique well known per se in the art.
The invention also provides a method for handling profile parts extending in a longitudinal direction and defining an axis parallel to said longitudinal direction, using at least two sets of arms, each set of arms comprising at least two arms, each arm has a first end and a second end located at a distance from said first end, and is moveably mounted to a supporting member in such a manner that said second end is both vertically and horizontally moveable with respect to said supporting member, which supporting member extends parallel to said longitudinal direction, in the method, each arm performs following succession of steps:
grabbing a profile part of said profile parts with one of said at least two sets of arms at a picking-up-area using picking up means applied at the second end of the arms;
moving said profile part, grabbed by said one of said at least two sets of arms, by having said one of said at least two sets of arms moved from said picking-up-area to a laying-down-area along a predetermined first path;
releasing said profile part from said one of said at least two sets of arms at the laying-down-area;
moving said one of said at least two sets of arms from said laying-down-area to said picking-up-area along a predetermined second path;
said moving said arms along said first and second path comprising a combined horizontal and vertical movement of said second end of said arms with respect to said supporting member, said succession of steps being performed synchronously by arms in a same set of arms, different sets of arms independently performing said succession of steps with a time difference between corresponding steps of said succession of steps as a result of which at a moment of time arms of a first set moving along said first path are aligned with arms of a second set moving along said second path, whereby said arms move in such a manner that at least at said moment of time, said second end of said arms moving along said second path is closer to said supporting member than said second end of said arms moving along said first path such as to avoid collision between said arms moving along said second path and said profile part moved by said arms moving along said first path.
This method provides to handle profile parts faster than prior art methods because this method provides different sets of arms to successively handle the profile parts. In the present method, it will be possible for a second set of arms to pick up a further profile part while a first set is still handling a profile part. This increases the working rate of the present method in view of the prior art methods. The non-loaded arm moving in one direction being more retracted then the loaded arm moving in the other direction at least at the moment where these arms are parallel, makes it possible for the device to handle multiple profile parts at a time. Therefore handling speed is increased.
Preferably, method comprises determining an axial releasing-orientation in which said profile part is to be released at the laying-down-area, said moving said profile part comprises:
axially orienting said profile part into said determined axial releasing-orientation using rotation means comprised by said picking up means.
This feature increases the working precision in the method because the profile part is not only positioned linearly but also axially. In handling profile parts for the purpose of stacking, this is an important advantage as profiles having particular cross-sectional shape need a particular axial orientation for rigidly stacking them.
The invention will now be described in more details with respect to the drawings illustrating some preferred embodiments of the invention. In the drawings:
In the drawings a same reference number has been allocated to a same or analogous element.
The first embodiment of the invention is shown in the
The arms are pivotably connected to the supporting member 3 with their first end 12 so that they can pivot in a plane perpendicular to the longitudinal direction of the profile parts. Each arm is provided with a telescoping member 13 which functions as a means to change the distance between the first end and the second end 14 of the arms. It will be clear that other means could serve this same purpose of changing said distance, according to the invention, for example a jointed two-link arm layout similar to human arms, such as generally used in a SCARA-robot.
Each arm comprises at their second end 14 a picking up means 15 formed by either magnetic, vacuum or other pick up means well known per se in the art, for snapping/picking up the profile parts, preferably specifically designed in function of the cross-sectional shape of the profile parts to be handled. The picking up means 15 are provided to axially rotate the profile parts to be handled. To this end, in the embodiment as shown in the figures, the picking up means 15 comprise a hinging means 16 having a rotational axis extending substantially parallel to the longitudinal axis of the profile parts.
The device according to the invention operates in a way as can be seen in
Arm 11 carrying the first profile part pivots clockwise while arm 10, not carrying a profile part, pivots counter clockwise. At the moment t3, between the moments t2 and t4, respectively shown in
The
pivoting the arm about its first end 12 towards the picking-up-area 17 so that the picking up means 15 are located in this area;
positioning the picking up means horizontally, vertically and preferably axially, with respect to the profile part to be handled so as to allow an adequate grabbing of the profile part, the picking up means being positioned by a combined movement of:
using the picking up means for grabbing the profile part;
transporting the profile part towards the laying-down-area whereby the second end follows a first predetermined path, which path is determined so as to avoid obstacles such as the support on which the profile part lays before it has been grabbed;
positioning the profile part horizontally, vertically and preferably axially at the laying-down-area so that the profile part can be released in a predetermined manner;
releasing the profile part; and
moving the arm towards the picking-up-area whereby the second end follows a second predetermined path.
The first path and the second path being determined in such a manner that, at the moment where an arm moving along the first path, and an arm moving along the second path, extend parallel with respect to each other, the arm moving along the first path has its second end more extended then the one of another arm moving along the second path. More extended should be interpreted as in such a manner that the profile part, handled by the arms moving along the first path, is not crashed off by the arms moving along the second path. In practise, this difference in extent can vary from few centimetres to the maximal possible extent of the arm. Preferably, the distance between the first end and the second end of an arm moving along the first path is greater than the distance between the first end and the second end of an arm moving along the second path such as to avoid collision between the arm moving along the second path and the profile part loaded by the arm moving along the first path. The wording greater should be interpreted as greater than 2 cm, preferably greater than 5 cm, more preferably greater than 10 cm, most preferably greater than 20 cm. At least, the wording greater should be interpreted as so that the picking up means do not hinder the movement of the profile part.
Arms that operate together in a same set perform the same steps substantially at the same time so as to handle a profile part in cooperation with each other. Different sets of arms perform the same steps but with a time difference between corresponding steps. Looking in the longitudinal direction of the profile parts, different sets of arms overlap each other at certain moments in their movement between the picking-up-area and the laying-down-area. This is for example illustrated in
In a preferred embodiment of the invention, the device comprises computer controlled optical means, in particular a camera 19 at the picking-up-area 17 for determining the axial position of the profile part to be handled. In particular for handling non-symmetrical profile parts or profile parts having an irregular sectional shape, it is advantageous to grab these profile parts in a predetermined way so as to be able to axially position these profile parts at the laying-down-position. In particular devices, the axial position of the profile part to be handled is not exactly known. The computer controlled optical means or camera can detect the axial position so that the profile part can be duly grabbed.
Preferably, the movements of the arms are programmed so as to lay the profile parts down at the laying-down-position 18 in a predetermined way. It will be apparent to a skilled person that for many profile parts, there is a preferred way for stacking them. For example for U-shaped profile parts, the preferred pattern will comprise a first U-shaped profile part placed with the opening upward with a second U-shaped profile part with the opening downwards placed on top of and substantially in the first U-shaped profile part. When a profile part is to be laid down in a particular predetermined axial position, the profile part should be grabbed so that the picking up means do not hinder the laying down of the profile part in this particular predetermined axial position. Therefore the computer controlled optical means or camera 19 in the preferred device according to the invention allows, via suitable software, for a picking up means 15 to grab the profile part in such a manner that the picking up means 15 can lay down the profile part at the laying-down-position 18 in this particular predetermined axial position.
If the profiles at the picking-up-area come from a continuous process, the device according to the invention preferably comprises cutting means for cutting the continuous profile into profile parts having a length. Furthermore, the device preferably comprises means for making the profile part come to a stop without thereby affecting the continuous process. The stopped profile part can then be handled by the arms in the device according to the invention. The means for making the profile part come to a stop, can be realized by any such means known in the art. For example it could comprise speeding-up means for accelerating the profile part after cutting thereby creating a distance between the profile part and the continuous profile. This distance creates a time slot in which the profile part can be stopped and grabbed by the arms without the continuous profile being hindered by the profile part.
In the second embodiment, the arms 4 are arranged in an upright position. These arms 4 are each guided in a first guiding means 26 which allows the arms to move in the upright direction as shown by arrow 27, thus along their longitudinal axis. In this first guiding means 26, the arms can be lifted up, as shown in
In operation, a first set of arms picks up a profile part at the picking-up-area 17, after which the profile part is moved towards the lying-down-area 18 following the first predetermined path 24. Meanwhile, a second set of arms lies down a profile part at the lying-down-area 18 and moves towards the picking-up-area 17 whereby the second ends 14 of the second set of arms follow the second predetermined path 25. So as to avoid collision between the empty second set of arms and the profile part held by the first set of arms, the second predetermined path 25 should lay, at least at the location where two sets of arms are aligned in the described operation, closer to the supporting member 3 than the first predetermined path 24. Preferably, the supporting member 3 is located above both the picking-up-area 17 and the laying-down-area 18 and the second predetermined path 25 lies completely above the first predetermined path 24.
It will be clear that further embodiments can be designed that fall within the scope of the protection of the present invention. Arms 4 can be designed in very different ways to allow a combined horizontal and vertical movement of one end (the second end 14) of that arm 4. For example one could configure an arm that is guided in a lying guide similar to the arm in the second embodiment, and which arm is telescopic similar to the arm in the first embodiment. In such configuration, the second end of the arm is also moveable in a horizontal (via the lying guide) and in a vertical (via the telescopic means) movement. Such device can therefore have the same advantageous working as the device according to the present invention. Such devices should therefore, although not described in detail in the description, be considered as falling within the scope of protection of the present invention.
Number | Date | Country | Kind |
---|---|---|---|
09160702.8 | May 2009 | EP | regional |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/EP10/56789 | 5/18/2010 | WO | 00 | 3/5/2012 |