The present invention relates to a method for regulating the fuel/air ratio of a combustion process which is operated alternatingly with excess air and air deficiency, having at least one catalyst volume in the exhaust gas of the combustion process which stores oxygen when there is excess oxygen in the exhaust gas and gives it off when there is oxygen deficiency, in which method the oxygen charges take place into the catalyst volume when there is excess air, and the oxygen discharges take place from the catalyst volume when there is a determined air deficiency, and in which the fuel/air ratio is regulated such that the sum of the oxygen charges and oxygen discharges determined in a predefined interval takes on a predetermined value. The present invention furthermore relates to an electronic control device for performing the method.
In general, the present invention relates to the regulation of the fuel/air ratio or the air ratio lambda of a combustion process.
A method and a device for regulating the fuel/air ratio of a combustion process are described in German Published Patent Application No. 40 01 616.
Lambda gives the ratio of the actual air quantity participating in the combustion process to the air quantity which is required for a stoichiometric combustion of a certain fuel quantity. Exhaust gases of combustion processes are frequently passed through a catalytic converter in order to convert exhaust gas components such as nitrogen oxides (NOx), unburnt hydrocarbons (HC) and carbon monoxide (CO) to nitrogen, water and carbon dioxide. For instance, three-way catalysts are used for cleaning exhaust gas in motor vehicles.
An optimum efficiency of the conversion, which is characterized in response to specified charges of NOx, HC and CO in the catalytic converter by a minimum of NOx, HC and CO after the catalytic converter, requires a precise setting of a desired fuel/air ratio for the combustion process. This may also include the most precise possible setting of a desired behavior over time, such as periodic fluctuation of lambda about an average setpoint value.
With regard to the optimized conversion of catalytic conversion systems in motor vehicles, conventionally an exhaust gas probe downstream from the catalytic converter ensures the converter's optimum operation with respect to pollutants. Nernst probes are primarily used for this purpose. A Nernst probe is understood to be an oxygen-sensitive exhaust gas sensor, which has a characteristic curve, plotted against the mixture composition that is in thermodynamic equilibrium within the range of the stoichiometric mixture composition, which has a steep transition between a low (approximately 100 mV) and a high (approximately 900 mV) signal level.
Conventional methods may be summarized by a generic term two-step control. The concept of two-step control includes a regulation in which the actual value of the probe signal, which corresponds to an actual oxygen concentration in the exhaust gas, and thus to an actual lambda value, is compared to a setpoint value, and at which value, depending on the sign of the deviation, an enrichment or a leaning of the fuel/air ratio is generated. This regulation is distinguished by the fact that only the sign but not the absolute value is processed by a regulating algorithm.
Conceptually, two-step controls, and this applies to two-step control probes, are used upstream and downstream from a catalytic converter. These methods have in common that they react to the above-mentioned steep transition of the probe signal by an abrupt change in the control variable, such as an injection pulse width. The abrupt advance is followed by an approximately static change in the control variable, which as a pattern over time that corresponds to a ramp (i.e., it is linear). The lambda value of the optimum pollutant conversion in the catalytic converter does not correspond exactly to the lambda value of the steep change in the Nernst probe signal. In order nevertheless to be able to set the optimum value for the catalytic converter, using the Nernst probe, depending on the direction of the sign change, one may use a different and thus non-symmetrical step change height, a ramp following a step change and non-symmetrical with respect to the step change direction, or a predetermined delay time between a probe signal change and a control variable change. Thereby the average value of the pattern over time of the control variable is shifted such that the catalytic converter is operated at an optimum operating point. This lies mostly somewhat on the rich operation side, since, performing in this manner, one avoids, in particular, a safety distance from the lean operation side, which is more critical with regard to undesired NOx emissions. This manner of two-step regulation is frequently performed on a basis of a signal of an exhaust gas probe situated upstream from the catalytic converter. The oscillation in the oxygen content of the exhaust gas occurring during a step-change ramp regulation is averaged by the catalytic converter, provided it is functional. This averaging occurs because the catalytic converter, during the half wave of the oscillation during excess oxygen, stores the excess oxygen from the exhaust gas, and gives off the stored oxygen during the half wave of the oscillation having the lack of oxygen. An exhaust gas probe situated downstream from the (sufficiently large) catalytic converter in this case registers the average value of the oscillation. Since the preconnected catalytic converter protects the downstream probe from excessive temperature fluctuations, and also promotes the setting of the thermodynamic equilibrium of the exhaust components, the signal of the downstream probe is less influenced by temperature influences and cross sensitivities of the exhaust gas probe. In this context, cross sensitivity is understood to mean an undesired shifting of the probe characteristic curve plotted against the oxygen content in the exhaust gas in the presence of other exhaust gas components. Therefore, the downstream probe measures more accurately and may be used to guide the upstream probe. If, for example, the upstream probe regulates to an incorrect setpoint value because of the shifting of a characteristic curve, this is recognized via the signal of the downstream exhaust gas probe, and the setpoint value for the regulating circuit of the upstream probe is appropriately corrected.
Also conventional are so-called stepless methods. These do not utilize the steep change of a Nernst probe signal, but rather the comparatively linear pattern of the pump current as a function of the lambda value in the case of a wide range lambda probe. These methods use not only the sign, but also the absolute value of the deviation of an actual value from a setpoint value. Here too, one should observe that the catalytic converter is operated using a slightly rich mixture. Since smaller probe signal changes are used in these methods, the cross sensitivities, temperature sensitivities and aging deterioration-specific shifting of pollutant dependencies have a comparatively strong effect.
A further group of methods is based on an optimized filling strategy of the catalytic converter. The methods of this group strike a balance of the charged components and attempt to adjust a faulty balance before it is to be measured by the probe situated downstream from a certain catalyst volume. The Nernst probe is operated in the rich branch of its curve, and just equalizes a false balance zero point. German Published Patent Application No. 40 01 616 illustrates such a method for regulating the fuel/air ratio of a combustion process which is alternatingly operated with excess air and deficiency of air. A catalyst volume in the exhaust gas of the combustion process stores oxygen during excess of oxygen in the exhaust gas, and releases it again during oxygen deficiency. In this method the oxygen charge taking place into the catalyst volume during an excess of air, and the oxygen discharges from the catalyst volume during air deficiency are determined with the aid of a Nernst probe situated upstream from the catalytic converter, and the fuel/air ratio is regulated such that the sum of the oxygen charges and the oxygen discharges during a predetermined interval takes on a predetermined value.
It has been shown that future legal requirements, such as the SULEV requirements (super ultra low emission vehicle) in the United States of America will require further improvements of regulating strategies, with regard to optimized catalytic converter operation in conjunction with further increased robustness and regulating speed.
This requirement may be fulfilled by the method described in German Published Patent Application No. 40 01 616 on the basis that the combustion process is operated respectively at least as long at excess oxygen or oxygen deficiency until it appears at an oxygen-sensitive Nernst probe downstream from the catalyst volume. In a modification of the method, in one exemplary embodiment of the present invention, no exhaust gas probe is required upstream from the catalytic converter. In a further exemplary embodiment, a wide range lambda probe is used upstream from the catalytic converter, instead of the Nernst probe.
The method according to the present invention makes possible the required optimized catalytic converter operation, and, in this context, also may improve on the above-mentioned methods with regard to robustness and regulating speed in operating points in which the above methods have insufficient robustness and in which these methods are impaired by cross sensitivities. This improvement occurs because the present invention includes partial aspects of the above-described methods, and supplements them by portions which effect a substantial increase in the robustness.
The present invention uses the two-step characteristics of a Nernst probe downstream from the catalytic converter in conjunction with a balancing, i.e., consideration of oxygen charges and oxygen discharges with respect to the catalytic converter.
Based on the conservation of mass, these charges and discharges may have to be equal in the case of the mixture control according to the present invention. If this method were to be applied in its simplest form, and ignoring nonlinearities, a step change probe voltage of, for example, 450 mV may appear downstream from a catalyst volume connected to the step change probe (but, on account of nonsymmetries, a voltage deviating from 450 mV may also occur).
In order to ensure optimized operation, a controlling part was added to the regulating part. This part is based on an optimum balance for the operation of the catalytic converter. Because of the necessary optimization of the balance, an additional quantity is determined that is necessary with respect to the zero point balance. With respect to the zero point balance, a controlled proportion of rich or lean is appended to the sides rich-lean or lean-rich of the step change probe. This proportion may be measured such that, downstream from the overall catalytic converter system, a pollutant optimum discharge occurs.
Thus, a further aspect of the present invention provides that the change between oxygen excess and oxygen deficiency during operation of the internal combustion machine is controlled such that the difference in the oxygen charges into the catalyst volume during excess air, and the oxygen discharges from the catalyst volume during air deficiency takes on a predetermined value.
Another example embodiment of the present invention provides that, for the determination of the oxygen charges into the catalyst volume taking place during air excess and oxygen discharges from the catalyst volume during air deficiency, a variable is used which at least co-determines the fuel inflow to the internal combustion engine.
According to an example embodiment of the present invention, the variable named is formed based on an intake air quantity calculated from measured variables and based on a fuel quantity metered into this air intake quantity.
According to an example embodiment of the present invention, the variable named is formed as a function of the signal of an exhaust gas probe situated upstream from the catalyst volume.
Still another example embodiment of the present invention provides that the variable named is an input variable for a second control loop in which the fuel/air ratio is regulated using a time constant that is smaller in comparison with the first control loop.
Yet another example embodiment of the present invention provides that the formation of the variable named is changed when the oxygen charges and the oxygen discharges deviate from each other.
According to a further aspect of this example embodiment of the present invention, the change may occur so that the named deviation becomes smaller.
According to an example embodiment of the present invention, the change may be developed as a function of the integral of the deviation named.
According to an example embodiment of the present invention, the fuel/air ratio may be predefined by a superordinated control loop.
A further example embodiment of the present invention provides that the value of the oxygen charges and the oxygen discharges determined are used to determine a real zero value between the oxygen excess and the oxygen deficit.
In another example embodiment of the present invention, the present invention may also be understood as a method for regulating the fuel/air ratio of a combustion process having a lambda probe downstream from a partial catalyst volume, in which the lambda probe indicates when the degree of filling of the partial catalyst volume with oxygen exceeds a first predefined value or undershoots a second predetermined value. Upon the undershooting of the second predefined value, the fuel/air ratio is set definitely leaner on average (poorer as to fuel). Upon the exceeding of the second predefined value resulting therefrom, a definite enrichment on the average takes place. In this context, a characteristic frequency of the leaning and the enrichment occurs for the operating point of the combustion process and the catalytic converter. In an internal combustion engine, an operating point is defined, for instance, by a certain value of combustion chamber filling at a specific rotational speed. Furthermore, oxygen charge and oxygen discharge are balances. Fuel dosing occurs such that, as the balance of the oxygen charges and the oxygen discharges, on the average over one period (one oxygen charge and one oxygen discharge), a predetermined value, such as a zero value, occurs, which corresponds to a specific average lambda value. By a specified delay in the change between a rich and a lean fuel/air mixture on the average, an optional average lambda value may be set, since each delay has the effect of an additional charge of oxygen (in response to a delayed change to a rich mixture) or a discharge of oxygen when there is delayed change to a lean mixture). The specified delay may take place so that the resulting additional charge or the additional discharge per one period corresponds to the predetermined value. The present invention also relates to a control device, such as an electronic control device for performing at least one of the methods, further refinements and example embodiments.
In
Electronic control unit 18 calculates a fuel metering signal from this and possibly from further operating characteristic values of the combustion process, using which a fuel metering arrangement 16 is controlled. In
In that manner the two-step control algorithm fills and empties catalyst volume 22 again and again. Since the oxygen storage may only give off the quantity of oxygen which it had stored before, the real oxygen excess and deficiency quantities must be equal. In other words: the oxygen charged into catalyst volume 22 during the oxygen excess phases corresponds in its quantity to the oxygen discharged from catalyst volume 22 during oxygen deficiency. According to the present invention, these two quantities, equal by definition, are recorded by measuring technology and used for correcting the first control loop. For this purpose,
In difference linkage 44 the output signals of integrators 40 and 42 are subtracted from each other. Since they are physically equal by definition, a result of difference linkage 44 that differs from zero indicates an error in the calculation. Within the framework of the present invention, it is assumed that such a calculating error is based on a characteristic curve shift of signal Isvk of precatalyst probe 24. A shift in the characteristic curve has the result, for example, that it is already signaling a rich mixture, in spite of the fact that actually a lean mixture is still present. As a result, the value of MINUS_OSC integrator 42 will be greater than the value of OSC integrator 40. The difference between the two values is supplied to an integrator 46, which has an output signal that corrects the signal Isvk of precatalyst probe 24 via an offset correction linkage 32. The shifted characteristic curve is thereby compensated for, to a certain extent, so that the values of OSC integrator 40 and of MINUS_OSC integrator 42 are the same again after the transient effect of the correction. These relationships are further clarified by
OSC quantities 72 and the MINUS OSC quantities 74 are equal.
A balancing overall system is involved which is supported or rather calibrated by the step change of the lambda probe downstream from a partial catalyst volume. With respect to the two-step control, on account of symmetry considerations and also aspects of robustness, it is evaluated after the course of one period (possibly also after a half period), which quantity of O2 was charged into, and discharged from the catalytic converter. Because of the balance, the areas may be equal. If an imbalance occurs, the offset (of the probe's characteristic curve) upstream from the catalytic converter is reset such that the balance is reestablished. If, on account of gas flowing times, a delayed system reaction occurs, because of the step change of the probe, this portion may likewise be given consideration in the balancing. If in this method a step change-shaped error results, which is greater than the amplitude fluctuation of the oxygen concentration, the regulation will no longer be able to function. That is why a decision is made according to a maximum criterion, namely that a critical time has been exceeded, and thereupon the offset adjusts for such a length of time until a probe step change occurs again.
The structure of
Number | Date | Country | Kind |
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102 05 817.2 | Feb 2002 | DE | national |
The present application is a continuation of U.S. patent application Ser. No. 10/364,255 filed on Feb. 11, 2003, and which claims priority to German Patent Application No. 102 05 817.2 filed on Feb. 13, 2002, all of which are hereby incorporated by reference in their entirety.
Number | Date | Country | |
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Parent | 10364255 | Feb 2003 | US |
Child | 12647717 | US |