This invention relates to a method and equipment for real-time and/or on-line evaluation of recycled pulp or pulp immersed in suspension and especially for measurement of particles including inks contained in recycled pulp.
Recycled pulp contains wood fibers and various particles e.g. inks. The presence of ink particles influences the cleanliness, brightness and color of recycled paper. The deinkability of recycled paper describes the degrees of printing ink removal by a deinking process. Evaluation of the deinkability of recycled or deinked pulp includes measurements of the effective residual ink concentration (ERIC value), the ink elimination (IE), the ink detachment (ID), the deinkability factor (DEM) and the brightness (TAPPI T 567 method “Determination of effective residual ink concentration (eric) by infrared reflectance measurement”, http://www.ingede.de/ingindxe/methods/meth01pe.pdf3, http://www.ingede.de/ingindxe/methods/meth02pe.pdf). Previous methods for the evaluation of the deinkability of recycled pulp use and measure specially prepared dry handsheets of pulp as the sample (e.g. B. D. Jordan and S. J. Popson, Journal of Pulp and Paper Science, 20 (6): 161 (June 1994)).
A typical disadvantage of the previous methods is that they measure a pulp handsheet as an entire sample with the measurement results highly dependent on the sample analyzed and do not give information about fibers and particles contained in the handsheet sample. The ERIC value gives no information about the actual quantity of inks and its measurement depends on the distribution of ink particle sizes, and on the agglomeration effects such as deinking chemistry. Also as known, the brightness is not only affected by the presence of ink but also by the other (chemical) substances such as lignin and dye, either particles or dissolved, which absorb light mainly in visible range. So a brightness measurement on an entire pulp sample cannot make a difference between the inks, which are already detached from or still attached to fibers. Inks detached from the fibers can be removed by flotation while those still attached to the fibers cannot or are difficult to be removed. Method for distinguishing whether ink particles are free or attached to the fibers will help optimizing the pulping process so that a lot of energy, chemicals and fibers can be saved. In addition, the previous methods for evaluation of the deinkability are offline methods, requiring time-consuming sample preparation, and unable to be used for effective fiber quality control and interactive process optimization.
As a possible solution for real-time or on-line measurement of recycled pulp, methods were developed, which use and measure the suspension of pulp fibers as the sample instead of the thy pulp handsheet. An earlier described system is BT-5300 brightness sensor from BTG (Klaus Villforth: Brightness, Ink Elimination and ERIC value—relevant parameters for evaluating deinking processes, UpTimes, Pulp and Paper Process News, No 12, BTG Pulp & Paper Sensors AB, Sweden), which uses an optical arrangement that measures light reflectance of four pulsating light sources at fiber suspensions for determination of the optical properties of the suspensions. A more recently developed spectrometer for fiber suspension is reported by Villforth et al (Villforth, H. K. & Gottsching, L., ipw. International Paperworld, ISSN: 1615-1720, Germany, 2003, no. 6, p. 61-67), which measures light scattering power, reflection factors and absorption coefficients in analogy to the measurement of a pulp handsheet sample. The methods of BTG and Villforth et al are based on the reflectance measurement and they are further development of the methods of measuring the pulp handsheet sample with the pulp handsheet sample replaced by a fiber suspension. For the methods of BTG and Villforth et al, quick or on-line measurement is possible because no sample preparation is needed. However, these methods measure a fiber suspension as an entire sample and cannot give information about fibers and particles contained in the suspension so that they are subjected to the same disadvantages of the methods using the pulp handsheet sample as described above.
As the prior art demonstrates, the most methods so far available for measurement of recycled pulp are limited for use in laboratories and there are a few real-time or on-line measurement methods, which are restricted for their liabilities.
Therefore, it is an object of the present invention to provide a method and equipment as a solution for real-time and/or on-line measurement of recycled or deinked pulp or pulp immersed in suspension, which is capable of real-time assessment of optical characteristics of particles including inks contained in the suspension and distinguishing which inks are already detached from fibers and which ones not, still attached to fibers.
Another object of the present invention to provide a method and equipment for real-time distinguishing the fibers and fiber-based particles from the non-fiber particles in recycled pulp or pulp to recognize which particles are fibrous and which ones are non-fiber particles.
The method of the invention is intended for measurement of recycled pulp or pulp, mainly for real-time evaluation of recycled pulp or pulp. The method employs equipment that contains at least one imaging channel and comprises elements including a light source, an entrance polarizer, a sample unit, an exit polarizer, a filter, at least one image sensor and an image-processing unit for image and data processing. The method of the invention comprises the steps of placing said recycled pulp or pulp in said sample unit, generating at least one image of fibers and particles contained said recycled pulp or pulp selected for measurement with said equipment, and using said image(s) for measuring and evaluating fibers and particles selected for measurement.
In a preferable embodiment, the method of the invention is for evaluation of recycled pulp or pulp in laboratory, using equipment containing one imaging channel, constructed with only one image sensor and said elements above. According to the method, three images of fibers and particles of said recycled pulp or pulp are sequentially acquired with said polarizer oriented parallel and perpendicular to said entrance polarizer and with said exit polarizer replaced by said filter, which preferably is a spectral filter in the near-infrared range, typically at 950 nm. These images are processed and compared with one another for measuring and evaluating said fibers and particles selected for measurement.
In another preferable embodiment, said equipment has two imaging channels constructed with two image sensors and a beamsplitter in addition to said elements above and such equipment is used in the method of the invention for real-time evaluation of recycled pulp or pulp. The method of the invention comprises the steps of generating and forming images of fibers and particles of said recycled pulp or pulp selected for measurement behind said exit polarizer in one of said channels connected to said first image sensor and behind said filter in the other channel connected to said second image sensor, respectively, detecting said image of fibers and particles in said channel connected to said first image sensor by said first image sensor, using and processing said image of said first image sensor for measuring and evaluating fibers and particles in said image of said first image sensor, detecting said image of fibers and particles in said channel connected to said second image sensor by said second image sensor, and using and processing said image of said second image sensor for measuring and evaluating fibers and particles in said image of said second image sensor, and comparing and processing said images of said first and second image sensors for measuring and evaluating fibers and particles in said images of said first and second image sensors.
The preferable embodiments of the invention have the characteristics of the subclaims. In one such embodiment, the elements of the equipment may additionally include a first quarter-wave retarder and a second quarter-wave retarder.
Said light source generates light beam having a broad spectrum in a predetermined wavelength range. For example, it can be a white light source or an assembly comprising proper laser diode or diodes at the wavelengths as wished.
The equipment of the invention is developed based on the method of the invention, which functions as a two-channel imaging spectrometer, capable of simultaneously generating two micrographs of fibers and particles of recycled pulp or pulp preferably immersed in suspension. Fibers and particles are illuminated by a light beam of the light source having a broad spectrum in a predetermined wavelength range, preferably the visible and near infrared range, and the light emergent from the sample is divided by a beamsplitter into two component beams in two channels, which are detected by two image sensors, preferably CCD or CMOS cameras, respectively. In an embodiment of the invention, the components in one of the two channels include two quarter-wave retarders inserted between and oriented at 45° to a pair of parallel or perpendicular polarizers with the sample suspension placed between the retarders. This channel of the equipment is capable of creating an image of fibers and particles in the suspension with a bright or dark background, which is insensitive to the fibers' orientation and formed or determined only by the fibers' properties related to the polarized light. In the second channel of the equipment, there is no exit polarizer used behind the sample, instead a near-infrared bandpass filter, preferably of 950 nm, so that the second channel works as a photometer. In the image detected by the image sensor of this channel, only ink particles contained in the sample are visible because inks absorb light at 950 nm several orders stronger than fibers and non-ink particles.
By comparing the images of the two channels of the equipment, it is feasible to recognize which particles are inks and to distinguish which inks are already detached from or still attached to fibers. Moreover, the image of the second channel can be used for measuring the transmission absorption of ink related to a neighboring background image part without fiber and particle or a calibrated reference. From the results of the absorption measurement, the opacity of ink can be determined. In addition, with proper image analysis, the size, shape and area of ink and the amount of the inks contained in the image of the second channel are measurable. Also the concentration of the inks in the image can be measured if the suspension is prepared such that it has a fixed density of recycled pulp and a fixed layer thickness in the direction the light goes through. The ink concentration here can be defined and expressed as a ratio of the area all the inks occupied in the image related to that of all the fibers and particles. Thus, a parameter can be established by properly combining the ink concentration and the transmission absorption, which is equivalent to the effective residual ink concentration (ERIC value), but independent of the distribution of ink particle sizes. Furthermore, the image of the first channel can be used for determining the size and spectral characteristics of a particle or fiber in the image including color locus (L*, a*, b* values) with the help of proper image processing.
In accordance with the invention, the characteristics of particles or inks at other wavelength(s) can also be measured by changing the filter. For example, the image of the second channel formed with a filter of 700 nm can be used for measuring the absorption coefficients of a particle in the image at this wavelength and also determining the concentration of inks or particles visible at 700 nm. From the results of the absorption measurement and ink or particle concentration, a new parameter can be established, which can be equivalent to the ink elimination (IE) or the ink detachment (ID), but independent of the distribution of ink particle sizes.
According to the invention, the equipment can be modified for real-time identification of the fibers and fiber-based particles contained in recycled pulp or pulp from the non-fiber particles. In the modified equipment, the filter in the second channel is replaced by a polarizer, oriented perpendicular to the exit polarizer in the first channel. With this modification, the second channel outputs a polarizing image of fibers and particles in the recycled pulp or pulp, also insensitive to the fibers' orientation, but with a dark or bright background. In the image having dark background detected by the second or first image sensor, all the non-fiber particles contained in the recycled pulp or pulp sample are hidden by the dark background and therefore become invisible. Thus, by comparing the images of the both channels, it is feasible to distinguish the fibers and fiber-based particles from the non-fiber particles or to recognize which particles are fibrous and which ones are non-fiber particles.
The method and equipment of the present invention can be adapted for use for measurement of recycled pulp or pulp under on-line conditions. In principle, the equipment can also be further modified, for example to have three channels or more so that more measurement assignments can be performed simultaneously. In addition, the equipment of the invention can be used in the reflection mode. The principle and features of this invention will become more apparent from the following description in conjunction with the accompanying drawings.
The method of the present invention uses imaging equipment for measuring the optical characteristics and sizes of the intended particles contained in recycled pulp or pulp and for distinguishing the fibers and fiber-based particles from the non-fiber particles. The recycled pulp or pulp sample used in the equipment of the invention is a suspension or liquid, in which fibers and particles of recycled pulp or pulp are immersed and distributed. Fiber suspension sample does not need special and time-consuming preparation procedure and it is convenient to be further used for measurement under the on-line condition with the help of proper means that holds and guides the suspension going through the measurement equipment to be used. With a fiber suspension sample, it is considerable to carry out both the transmission and reflectance measurement. In the description below, the equipment of the invention is a transmission imaging photometer for real-time and/or on-line measurement of recycled pulp or pulp, which shall be considered in all respects as illustrative and not restrictive.
The equipment of the invention is an imaging photometer, which may consist of one or two imaging channels or more. The method of the present invention respectively uses a one-channel imaging photometer for measurement of recycled pulp or pulp in laboratory and a photometer of two imaging channels or more for real-time evaluation and measurement of recycled pulp or pulp. Because the main objective of the present invention is to provide a method and equipment as a solution for real-time and/or on-line measurement of recycled pulp and pulp, the description of the invention below are mainly focused on the method of the invention and its equipment consisting of two imaging channels.
In the channel of the photometer in
With the image 17 formed when the filter 12 is a bandpass filter of 950 nm, the transmission absorption k of an ink particle can be measured and ascertained related to a neighboring background image segment without fiber and particle, which can be selected with the help of the image 16, or a calibrated reference. From the obtained results for absorption measurement, the opacity of ink can be determined. In addition, by image analysis, the size, shape and area of an ink particle and the amount of the inks contained in the image 17 are measurable. Also the ink concentration of the image 17 can be measured if the suspension is prepared such that it has a fixed density of recycled pulp and a fixed layer thickness in the direction the light goes through. The ink concentration cink of an image can be defined and expressed as a ratio of the area all the inks occupied in the image related to that of all the fibers and particles. Thus, a parameter can be established or generated by properly combining the ink concentration cink and the transmission absorption k, which is equivalent to the effective residual ink concentration (ERIC value), but independent of the distribution of ink particle sizes.
In contrary to the image 17, in the polarizing image 16 of the channel of the image sensor 13 all fibers and particles contained in the sample part 7a are visible. Thus, by comparing the image 16 with the image 17, on which only inks are visible, it is feasible to recognize which particles in the image 16 are inks and to distinguish which inks are already detached from or still attached to fibers. Furthermore, the image 16 can be used for calculating and ascertaining the spectral characteristics of a particle including color locus (L*, a*, b* values) with the help of proper software for the image processing.
In accordance with the invention, in addition to 950 nm, the characteristics of inks at other wavelength(s) can be measured by changing or tuning the filter 12. For example, the wavelength of the filter 12 can be changed to 700 nm by adjusting the filter wheel or operating the tunable filter. The image 17 formed when the filter 12 is a bandpass filter of 700 nm can be used for measuring the absorption coefficients of ink in the image 17 at this wavelength, related to a neighboring background image segment without fiber and particle, which can be selected with the help of the image 16. From the obtained results of the absorption measurement, a new parameter can be established, which is equivalent to the ink elimination (IE) or the ink detachment (ID).
In another embodiment of the invention, the entrance polarizer 3, quarter-wave retarders 4 and 9, and exit polarizer 11 can be oriented with P2=90°, φ1=45° and φ2=−45° or P20°, φ145° and φ2=45° so that the image sensor 13 detects a magnified picture 16 of all fibers and fiber-based particles contained in the sample part 7a with a dark background, where there is no fiber and particle, independently of the fibers' orientations. The benefit obtained with a dark background image is higher contrast for better displaying or detecting fibers. The image 16 of the channel of the image sensor 13 with a dark background can be compared with the image 17 formed with a bandpass filter of 950 nm as the filter 12 and used to distinguish which inks are already detached from or still attached to fibers in the image 16.
According to the present invention, the equipment in
If there is no need for real-time measurement of recycled pulp or pulp, one-channel imaging equipment can be constructed based on the arrangement of
It should be obvious that the arrangements of
It should be also obvious that the method and equipment of the present invention can further be used or adapted to be used for measurement of recycled pulp or pulp under on-line conditions. For this purpose, the sample unit 6 in
There are capillaries or flowing cells available that hold suspension and can guide pulp fibers in the suspension flowing parallel or approximately parallel to one another, predominately along the flowing direction of the suspension. According to the present invention, the arrangement of
The present invention may be embodied or adapted in other specific form and/or further embodiments without departing from the spirit and basic characteristics thereof. The embodiments given in this description shall be considered in all respects as illustrative and not restrictive. Variations will be apparent to those skilled in the art.
Number | Date | Country | Kind |
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20060959 | Nov 2006 | FI | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/FI07/00264 | 10/31/2007 | WO | 00 | 1/27/2010 |