This disclosure generally relates to techniques and assemblies for concentrating light rays.
Focusing light rays emanating from either a natural or an artificial source can be useful for various different applications. For example, steering solar rays to direct them toward a photovoltaic cell or to direct them toward a light focusing element, which then focuses the solar rays on a photovoltaic cell, can be useful in solar energy collection applications. Generally, a photovoltaic cell (or other device for capturing solar energy) is a device that captures solar radiation and converts the radiation into electric potential or current. A conventional photovoltaic cell is typically configured as a flat substrate supporting an absorbing layer, which captures impinging solar radiation, and electrodes, or conducting layers, which serve to transport electrical charges created within the cell.
A solar concentrator is a light focusing element that can be employed to multiply the amount of sunlight, i.e., the solar flux, impinging on a photovoltaic cell. A solar energy collection assembly, or array, can be mounted on a moveable platform, in an attempt to keep the absorbing layer directed approximately normal to the solar rays as the sun tracks the sky over the course of a day. If a light focusing element, such as a lens or curved mirror, is included in the solar energy collection assembly to focus the solar rays toward the photovoltaic cells, the assembly's position can be adjusted in an attempt to keep the receiving surface of the light focusing element directed approximately normal to the solar rays. The platform can be moved manually or automatically by mechanical means, and various techniques can be employed to track the sun.
In general, light rays refract upon passing through a triangular prism at a fixed angle that depends on the prism apex angle, wavelength of light, the refractive index of the prism material, and the incident angle of the light rays, assuming the light rays are not totally internally reflected inside the prism. A prism used together with a layer of liquid crystal positioned between two contiguous electrodes, such as that described in U.S. Pat. No. 6,958,868, can refract light of a given wavelength at many different angles, because the refractive index of the liquid crystal layer can be varied by varying the strength of electrical field across the layer. The refractive angle of the light rays, as they pass through the prism assembly, can therefore be controlled within some limitations by varying the applied electric field, thereby steering the light rays within some angular range. A solar energy collection assembly employing such a prism assembly to steer solar rays toward a light focusing element is described in U.S. Pat. No. 6,958,868.
Techniques and assemblies for steering light rays are provided. In general, in one aspect, the invention features a solar concentration assembly including an array of light focusing elements being multiple light focusing elements arranged near one another and an array of photovoltaic devices positioned beneath the array of light focusing elements, being multiple photovoltaic devices arranged near one another. The arrays of light focusing elements and photovoltaic devices are spaced from one another and configured to concentrate solar rays incident on the light focusing elements to the photovoltaic elements such that solar ray communication is maintained as an angle of the assembly relative to the sun is altered by movement of the sun during a day and wherein the angle comprises an oblique angle for the majority of the day.
Implementations of the invention can include one or more of the following. Maintaining optical communication can be effected using an electro-optic layer included in the light focusing elements. In another implementation, maintaining optical communication can be effected by relative translational movement between the array of light focusing elements and the array of photovoltaic elements. The spacing between the array of light focusing elements and the array of photovoltaic devices can be adjustable. At least one of the arrays can be configured to move in two dimensions within a plane of the array. Each array is positioned in a plane and each array can be adjustable by intra-plane and inter-plane movement. The array of light focusing elements and the array of photovoltaic devices can be both two-dimensional arrays including m elements in a first direction and n elements in a second direction, where m and n are whole numbers.
The array of light focusing elements can be stationary with respect to a terrestrial surface. The array of photovoltaic devices can be stationary with respect to a terrestrial surface. The array of light focusing elements can include one or more Fresnel lenses and/or can include one or more f-theta lenses.
The assembly can be configured such that at a first time of the day solar rays are incident on a receiving surface of a light focusing element at a substantially right angle, exit an opposite surface of the light focusing element and focus on a first photovoltaic device in a first position beneath the light focusing element, and at a second time during the day the solar rays are incident on the receiving surface of the light focusing element at an oblique angle, exit the opposite surface of the light focusing element and focus on a second photovoltaic device at a second, different position. At a third time during the day the solar rays can be incident on the receiving surface of the light focusing element at an oblique angle, exit the opposite surface of the light focusing element and focus on a third photovoltaic device at a third, different position.
In one implementation, the assembly includes a translation mechanism configured to translate the array of photovoltaic devices relative to the array of light focusing elements. Each photovoltaic device can have a home position and a maximum translation position. The translation mechanism can be configured to translate the photovoltaic devices from the home position to the maximum translation position and return the photovoltaic devices to the home position. The home position can be a position such that the photovoltaic device is substantially axially aligned with a light focusing element positioned above the photovoltaic device and the maximum translation position can be a position approaching the home position of an adjacent photovoltaic device. In another implementation, the home position can be a position such that the photovoltaic device is substantially axially aligned with a light focusing element positioned above the photovoltaic device and the maximum translation position can be a position approximately half way between the home positions of adjacent photovoltaic devices. In yet another implementation, in neither the home position nor the maximum translation position is the photovoltaic device axially aligned with a light focusing element.
The assembly can further include a photovoltaic platform configured to support the array of photovoltaic devices. The photovoltaic platform can be configured to raise and lower the array of photovoltaic devices relative to the array of light focusing elements and/or can be configured to change an angular position of the photovoltaic devices relative to the light focusing elements. In another implementation, the photovoltaic platform can be configured to change the angular position in two dimensions.
In some implementations, one or more light focusing elements include an electro-optic prism operable to provide controllable steering of solar rays incident on the receiving surface of the light focusing element, and a lens arranged in optical communication with the electro-optic prism and positioned to receive and concentrate the solar rays after having passed through the electro-optic prism. Solar rays incident on the receiving surface of the light focusing element between an angle of −θ to θ from an axis perpendicular to the receiving surface can be controllably steered by the electro-optic prism such that said solar rays are incident on the lens at a substantially right angle to a receiving surface of the lens and are focused by the lens on a first photovoltaic device. Solar rays incident on the receiving surface of the light focusing element between angles of −3θ to −θ0 and θ to 3θ from an axis perpendicular to the receiving surface can be controllably steered by the electro-optic prism such that said solar rays are incident on the lens at an oblique angle and focused by the lens on a neighboring second photovoltaic device.
The electro-optic prism can include a first electrode including multiple substantially parallel linear electrodes positioned on a first substrate, a reference electrode positioned on a second substrate, and an electro-optic material positioned between the first electrode and the reference electrode. The electro-optic material can be a layer having a substantially uniform thickness. In one implementation, the electro-optic material is a liquid crystal material. The electro-optic material can be positioned between the first electrode and the reference electrode such that, where separately controllable voltages are provided to at least some of the linear electrodes, a gradient electric field is provided within the electro-optic material to cause the electro-optic material to have a refractive index gradient. The refractive index gradient can be controlled by varying the magnitude of the separately controllable voltages provided to at least some of the linear electrodes. Steering of solar rays incident on the electro-optic prism can be controllable by controlling the refractive index gradient.
The assembly can further include a set of corrective optics orientated substantially perpendicular to the arrays of light focusing elements and photovoltaic devices and positioned periodically in a space therebetween. In one example, the corrective optics are Fresnel lenses.
In general, in another aspect, the invention features a light energy collection system including an array of light focusing elements, an array of photovoltaic devices and a translation mechanism. The translation mechanism is configured to translate the array of light focusing elements and the array of photovoltaic devices relative to one another based on an incidence angle of light rays impinging on receiving surfaces of the light focusing elements such that the light rays can be continually focused by the light focusing elements on a photovoltaic device included in the array of photovoltaic devices as a source of the light rays moves relative to the system.
Implementations of the invention can include one or more of the following features. The array of light focusing elements can be fixed and the translation mechanism can be configured to translate the array of photovoltaic devices. The array of photovoltaic devices can be fixed and the translation mechanism can be configured to translate the array of light focusing elements. In another implementation, neither the array of light focusing elements nor the array of photovoltaic devices is fixed and the translation mechanism is configured to translate both arrays.
Each photovoltaic device can have a home position and a maximum translation position. The translation mechanism can be configured to translate the photovoltaic devices from the home position to the maximum translation position and return the photovoltaic devices to the home position. The home position can be a position such that the photovoltaic device is substantially axially aligned with a light focusing element positioned above the photovoltaic device and the maximum translation position can be a position approaching the home position of an adjacent photovoltaic device. In another implementation, the home position can be a position such that the photovoltaic device is substantially axially aligned with a light focusing element positioned above the photovoltaic device and the maximum translation position can be a position approximately half way between the home positions of neighboring photovoltaic devices. In another implementation, in neither the home position nor the maximum translation position is the photovoltaic device axially aligned with a light focusing element.
The assembly can further include a photovoltaic platform configured to support the array of photovoltaic devices. The photovoltaic platform can be configured to raise and lower the array of photovoltaic devices relative to the array of light focusing elements. The photovoltaic platform can be configured to change an angular position of the photovoltaic devices relative to the light focusing elements. In another implementation, the photovoltaic platform can be configured to change the angular position in two dimensions.
In general, in another aspect, the invention features a method of concentrating light rays from a moving light source onto a photovoltaic device. Light rays are received on receiving surfaces of light focusing elements forming an array of light focusing elements. The light rays are concentrated onto a photovoltaic device included in an array of photovoltaic devices positioned beneath the array of light focusing elements. As an incidence angle of the light rays on the receiving surfaces changes due to movement of the light source, the array of light focusing elements is translated relative to the array of photovoltaic devices such that the light rays remain impingent on a photovoltaic device.
Implementations of the invention can include one or more of the following features. The array of light focusing elements can be fixed and the array of photovoltaic devices can be translated. The array of photovoltaic devices can be fixed and the array of light focusing elements can be translated. Translating the array of light focusing elements relative to the array of photovoltaic devices can include translating both arrays. The light rays exiting from a first light focusing element included in the array can be concentrated on a first photovoltaic device when the incidence angle is within a first range of angles and concentrated on a neighboring second photovoltaic device when the incidence angle is within a second range of angles. The light rays from the first light focusing element can be concentrated on a third photovoltaic device adjacent to the second photovoltaic device when the incidence angle is within a third range of angles.
In general, in another aspect, the invention features a method of concentrating light rays from a moving light source onto a photovoltaic device. Light rays are received on receiving surfaces of light focusing elements forming an array of light focusing elements. The light rays are concentrated onto a photovoltaic device included in an array of photovoltaic devices positioned beneath the array of light focusing elements. The light focusing elements include an electro-optic prism and a lens, where the electro-optic prism is configured to steer light rays incident on the light focusing element so as to impinge on the lens at an angle such that light rays exiting the lens are focused on a photovoltaic device included in the array of photovoltaic devices.
Implementations of the invention can include one or more of the following features. Voltages can be applied to the electro-optic prism to (i) control a refractive index of the electro-optic prism; and (ii) controllably steer the light rays; wherein the electro-optic prism includes a layer of electro-optic material having a substantially uniform thickness. In one example, the electro-optic material is a liquid crystal material. The lens can be a Fresnel lens.
The light rays exiting from a first light focusing element included in the array can be focused on a first photovoltaic device when the incidence angle is within a first range of angles and can be focused on an adjacent second photovoltaic device when the incidence angle is within a second range of angles. The electro-optic prism can be configured to steer light rays incident on a first light focusing element so as to impinge on the lens at approximately normal to an optical axis of the lens when the incidence angle is within a first range of angles. The light rays exiting from the first light focusing element when the incidence angle is within the first range of angles can be incident on a first photovoltaic device positioned beneath and axially aligned with the lens.
The electro-optic prism can be configured to steer light rays incident on the first light focusing element so as to impinge on the lens at an angle oblique to the optical axis of the lens when the incidence angle is within a second range of angles. Light rays exiting from the first light focusing element when the incidence angle is within the second range of angles can be incident on a second photovoltaic device positioned adjacent the first photovoltaic device.
The electro-optic prism can be configured to steer light rays incident on the first light focusing element so as to impinge on the lens at an angle oblique to the optical axis of the lens when the incidence angle is within a third range of angles, where the third range of angles are more oblique than the second range of angles. Light rays exiting from the first light focusing element when the incidence angle is within the third range of angles can be incident on a third photovoltaic device positioned adjacent the second photovoltaic device.
Certain implementations can realize one or more of the following advantages. The embodiments of the solar energy concentration systems described herein do not require complex solar tracking systems to keep the system pointed at the sun as time progresses. By contrast, in one implementation, small translational changes in the relative position of a photovoltaic device array to a light focusing element array are made to capture focused solar rays the focus position changes, requiring less energy and utilizing lighter mechanical components. The solar energy concentration systems can be mounted on non-moving surfaces (such as a rooftop) yet still collect significant portions of the sun's energy throughout the day. Tracking systems in conventional solar concentrators can require that neighboring concentrators be positioned a significant distance from one another, to avoid interference from one tracking system shadowing a neighboring concentrator, and therefore significant amounts of unused roof space. By contrast, the concentration systems described herein overcome this difficulty and can use significant more surface area of a rooftop.
The details of one or more implementations are set forth in the accompanying drawings and the description below. Other features, objects, and advantages will be apparent from the description and drawings, and from the claims.
The foregoing summary as well as the following detailed description of the preferred implementation(s) will be better understood when read in conjunction with the appended drawings. It should be understood, however, that the disclosure is not limited to the precise arrangements and instrumentalities shown herein. The components in the drawings are not necessarily to scale, emphasis instead being placed upon clearly illustrating the principles of the present disclosure.
Like reference symbols in the various drawings indicate like elements.
Assemblies and techniques are described to concentrate light rays, including artificial or naturally occurring light. One application where concentrating light rays has beneficial effects is in the context of solar energy collection. For illustrative purposes, the assemblies and techniques shall be described in the context of solar rays, however, it should be understood that the assemblies and techniques can be applied in other contexts and to other light sources. The solar energy collection application described herein is but one implementation.
To reduce the cost of manufacturing photovoltaic systems, the amount of photovoltaic material required is preferably minimized. Concentrating captured solar rays onto a photovoltaic cell is one technique for maximizing solar energy collection efficiency, as more sunlight impinges on the photovoltaic cell than would otherwise impinge on its surface area. As described above, conventional solar concentrating arrays generally require adjusting the position of a solar energy collection assembly relative to the sun to track the position of the sun. The assemblies and techniques described herein provide for light energy capture without requiring positioning or adjustment of an entire solar collection assembly throughout the course of daylight hours.
Some prior art systems correct for oblique incidence angles by physically re-positioning the housing 109 and its components, while maintaining a constant relative position between the light focusing elements 105 and photovoltaic elements 107.
The following describes a different approach to light energy concentration than the prior art conventional systems described above, which generally are reliant on tracking systems to capture light during the course of daylight hours. A solar concentration assembly is described including an array of light focusing elements including multiple light focusing elements arranged adjacent one another, and an array of photovoltaic devices positioned beneath the array of light focusing elements. The array of photovoltaic devices includes multiple photovoltaic devices arranged adjacent one another, where each photovoltaic device is positioned beneath a corresponding light focusing element. The assembly is configured such that at a first time of a day, solar rays are incident on a receiving surface of each light focusing element at a substantially right angle, exit an opposite surface of the light focusing element and focus on a first photovoltaic device positioned beneath the light focusing element. At a second time during the day the solar rays are incident on the receiving surface of each light focusing element at an oblique angle, exit the opposite surface of the light focusing element and focus on the photovoltaic which has been translated to a new position, or on a second photovoltaic device positioned at least partially beneath an adjacent light focusing element.
At least two different embodiments for focusing light rays incident at oblique angles on an array of light focusing elements to an array of photovoltaic elements are described herein, both of which include a periodic array of photovoltaic elements. A first embodiment involves translating an array of photovoltaic devices as positioned beneath the array of light focusing elements to capture light that is obliquely incident to the light focusing elements. This embodiment allows light to be captured by a photovoltaic element that would otherwise be focused away from, i.e., off-axis to the light focusing element optical axis. A second embodiment includes using an electro-optic layer disposed on a light focusing element to steer light rays that are obliquely incident to a surface of a light focusing element onto a photovoltaic element that is not directly beneath the light focusing element. A similar photovoltaic array can be used in this embodiment. Obliquely incident light that is focused at an angle to the optical axis of the light focusing element (i.e., the axis normal to the surface of the light focusing element) that may otherwise fall in-between two adjacent photovoltaic elements in the photovoltaic element array is focused to a photovoltaic device included in the array. That is, the electro-optic layer can be used to effect angular changes in the focusing direction, so as to steer the focused light onto, for example, the nearest photovoltaic element. These and other embodiments are described further below.
Referring to
Referring now to
An array (similarly either linear or multi-dimensional) of photovoltaic elements can be positioned such that each photovoltaic element is near a focal regions of a light focusing element(s) 205a-e, such that in a “home position” the centers of the individual photovoltaic elements are directly beneath the centers of the light focusing elements. That is, the arrays of light focusing elements 205a-e and the photovoltaic elements 207a-e are “matched.” The spacing of the photovoltaic elements 207a-e (denoted Λ in
A housing 209 can support both the array of light focusing elements 205a-e and the photovoltaic element array 207a-e. In some implementations, the array of photovoltaic elements 207a-e can be supported by a translatable support system 229. The translatable support system 229 shown in
Referring to
The platform 231 can be configured to translate a maximum of one period Λ, however, a wider range of translational motion may be desirable in certain embodiments. After a period of time, the position of one photovoltaic element, e.g., element 207a, approaches the previous position of a neighboring photovoltaic element, i.e., element 207b. At this point, one implementation, the platform 231 can return to a “home” position, that is, where each photovoltaic element in the array returns to its original position beneath a corresponding light focusing element, and the light rays exiting a light focusing element, e.g., 205a, now impinge on the neighboring photovoltaic element, i.e., 207b, rather than the photovoltaic element (i.e., 207a) positioned directly beneath said light focusing element 205a. This process can be repeated multiple times as the incidence angle to the light focusing element 205a becomes increasingly oblique; after each iteration, the light can impinge on a photovoltaic element (e.g., 207b) one further away from the previous photovoltaic element (e.g., 207a) in the photovoltaic element array 207a-e. In other words, throughout the course of a day, focused sunlight from a particular light focusing element 205a can “hop” along a dimension of the photovoltaic element array 207a-e, focusing sunlight on photovoltaic elements in the order 207a, 207b, 207c, 207d, 207e, etc. The distance (i.e., the number of periods) that light can focus away from a given light focusing element 205a can be governed by the parameters and optical characteristics of the light focusing element 205a.
The entire array of photovoltaic elements 207a-e can be moved in one direction a distance Λ/2 (the halfway point between two adjacent photovoltaic elements, e.g., 207a and 207b). As the sun's position changes, the entire photovoltaic array 207a-e can then be translated back through the “home” position plus a distance −Λ/2 (i.e., in a direction opposite to the first direction). A photovoltaic element 207b adjacent to the photovoltaic element 207a that was previously receiving the light can receive the focused light from the neighboring focusing element 205a. This can continue until the light is now within the range of the second adjacent photovoltaic 207c, and so on. In this method, the photovoltaic element array 207a-e need only be translatable a distance equal to Λ/2 in either direction.
With increasing obliquity of incident light, i.e., incident light rays 221 and 223, the light focusing element 205a can ultimately focus the incident light onto photovoltaic elements increasingly further away from its matched light focusing element (i.e., photovoltaic element 207a), that is, focused toward photovoltaic elements 207c and 207d, by iterating the above described process.
While the system 200 in
The system 200 can include a base 250 and one or more supports 260 affixed to the housing 209 to allow horizontal (azimuthal) and elevation (i.e., angle above the horizon) angle changes if necessary. This feature can be useful for making gross seasonal or diurnal changes in the pointing direction of the housing 209 and during installation of the system 200. For example, a user of the system 200 may utilize the base 250 and supports 260 to mount the system such that it points towards the southern sky (for a user in the northern hemisphere) at an elevation of 70 degrees above the horizon.
The sun's path follows a course relative to a terrestrial observer that depends both on the seasonal (elevation) and diurnal cycles. Similarly, the sun's path during the course of a day does not follow a straight path from the perspective of a terrestrial observer; instead the path is more similar to an arc with large azimuthal angle changes (diurnal) and smaller elevational changes. The system 200 can be configured to make the necessary beam steering adjustments to account for both variables. In certain embodiments, the photovoltaic elements 207a-e can move in the x-direction, e.g., to account for the diurnal course, and also in the y-direction, e.g., to account for coarse seasonal elevation and the finer daily elevational changes. Such embodiments that include multi-directional translation of either the photovoltaic arrays 207a-e and/or light focusing element array 205a-e are also applicable to implementations that utilize an electro-optic beam steering mechanism which is discussed below.
In one implementation, an electronic feedback system can be employed that monitors the intensity of light impinging upon a particular photovoltaic element 207a-e or averages the intensity over the array of photovoltaic elements, and controls the translatable support system 229 correspondingly to maximize the power output of the system 200. In other embodiments, photodiodes or other light-sensitive electronic components can be incorporated to monitor the brightness or flux of light at or near each photovoltaic element.
Mechanical devices that can control the position of the photovoltaic element platform 231 include, by way of example, rail systems, pulleys, gears, drive shafts, actuators, solenoids, motors, and any combination of the preceding, although other mechanisms can be used. For example, the entire support plane of the photovoltaic elements may ride upon a grid of fixed rotating spheres that allow one or more electric motors and struts to move the entire photovoltaic element grid in two-dimensional space to track the sun in both azimuth and elevation.
The platform 231 can be formed from, or covered with, a material that is optically diffuse and of high thermal conductivity, so as to reduce potential damage to system 200 components resulting from absorbing the energy of the focused beam or focused reflections.
The efficiency of many photovoltaic elements 207a-e goes down as the temperature of the absorbing medium goes up. This effect can be problematic in solar energy collection systems, as the energy absorption efficiency of photovoltaic element 207a-e materials is not 100%, and much of the energy is imparted to the surroundings as heat. Active heat-transferring methods can be used to reduce the deleterious effect of heat build-up in the system 200, by, for example, attaching water, or other fluid channels to surfaces of the platform or housing 209. In some embodiments, a cooling line (such as a copper tube) can be configured to run in-between the photovoltaic elements to provide cooling to the photovoltaic elements 207a-e and the photovoltaic element platform 231. This fluid can be optionally used in other economically- or environmentally-friendly constructs, such as providing hot water for bathing or cleaning once it has absorbed heat from the system 200. Active heat-reducing methods can generally comprise those that utilize transference of heat via a flowing, liquid heat sink, such as water.
Passive heat-reducing techniques may also be employed. These embodiments can utilize static heat sinks and other devices, such as cooling fins, or fans attached to various surfaces of the system 200, for example, the surface of the housing 209, or the photovoltaic platform 231.
Internal components of the system 200 may be particularly susceptible to damage during a time when the photovoltaic elements 207a-e return to a “home” position (e.g., at the end of a day when the sun sets) or while changing the position of the photovoltaic elements 207a-e as described above. In one implementation, the photovoltaic platform 231 can be made from, or coated with, an optically smooth surface that can dissipate the concentrated solar energy by means of specular reflection or light scattering, and are those generally referred to as Lambertian surfaces. By way of example only, the material can be a lightly colored ceramic.
The system 200 shown in
The flux of light impingent on the photovoltaic elements 207a-e can be maximized, and potential damage from intense light focusing conditions can be avoided, in the aforementioned following periodic configurations by considering certain characteristics of the system 200 components. As shown in
For illustrative purposes, in relation to the equations shown below: S is the distance between the lens plane 440 and photovoltaic planes 415; L is the diameter of the lens; w is the scale length of the photovoltaic element; f is the focal length of the lens; and d is the distance between the focal point and the photovoltaic plane.
The area of solar energy that impinges a photovoltaic element (e.g., photovoltaic element 410) can be expressed as a concentration C and is given approximately by:
The distance d can be calculated as follows:
The distance S can be calculated as follows:
As the light rays move from zenith (i.e., impinging normal to the surface of Lens A), the focal spot of the light from Lens A begins to move and the photovoltaic element 410 moves to follow it. At the same time, the lens-photovoltaic separation distance steadily increases and the size of the illumination spot on the photovoltaic element decreases. Once the focal spot falls precisely on a non-centered photovoltaic (as is indicated by position 412 of the photovoltaic element 410), further declination of the sun increases the spot size on the photovoltaic element to a second position of optimal illumination (i.e., the position of photovoltaic element 420). This is illustrated by the ray traces of the oblique light rays 450, which go through a focal point in empty space, and then defocus; the rays can be captured across a substantial portion of the surface of the neighboring photovoltaic element 420.
By selectively choosing the parameter L for a given C, the second position of optimal illumination can be determined. By way of example, if one chooses a second optimal illumination position directly below the adjacent light focusing element, in this example Lens B, the focal length and plane separations are given by:
Similarly, if, by way of example, the desire is to position the second optimal illumination position at the halfway position between two light focusing elements, in this example Lens A and Lens B as shown in
The second optimal illumination position can be generalized from the above formulas to any position between adjacent photovoltaic elements, by replacing the L/4 term in the above formulae with L/x, where x is half the distance between the centered photovoltaic elements, i.e., photovoltaic element 410 and photovoltaic element 420. The second optimal illumination position can be selected to take advantage of the best performance of the periodic photovoltaic elements when exposed to maximum solar illumination. Once the sun angle surpasses the second peak position, the light rays impinging on a photovoltaic element constantly decrease proportional to the cosine of the sun's incident angle.
In some implementations, further optimization of the quality of focus on the photovoltaic elements can be achieved by using concentrator lenses with improved off-axis performance. Such lenses or lens systems are commonly known as scan lenses and translate the angular displacement of an input beam into a linear translation of a focused spot, where for well-corrected systems the focused spot substantially remains within a given focal plane for a wide range of angles of incidence.
As mentioned above, a photovoltaic element can be exposed to high energy densities if the light focusing element and the photovoltaic element are arranged such that the photovoltaic element translates through the focus of the light focusing element. The energy density may be so great that it causes damage to the absorbing material of the photovoltaic element 410 and/or the photovoltaic element platform (e.g., photovoltaic platform 231). Such a situation is undesirable, as it may require replacement of expensive photovoltaic elements or other components, and can reduce the efficiency of the photovoltaic element 410.
In some implementations, one or more solutions to the aforementioned problem can be integrated into a configuration of a light collection assembly as described further below in reference to
In another embodiment shown in
Referring to
In some implementations, the light focusing elements can be selected so as to improve off-axis performance. In one example, the light focusing elements are scan, or f-theta lenses, which translate an angular rotation of incident light rays into a linear shift of the focal point within (ideally) the same plane 715 as shown in
An f-theta lens can be used to correct for off-axis focusing in any of the implementations disclosed herein and with other embodiments of this disclosure. The f-theta lens 705 can be integrated into a moveable platform that supports the array (linear or multi-dimensional) of light focusing elements described above, such that both the light focusing element array and the photovoltaic element array are movable relative to one another.
In an alternative implementation,
In certain embodiments of the light collection assemblies and systems disclosed herein, an electro-optic layer can be present on a surface of the light focusing element (e.g., light focusing element 605). The electro-optic layer can be constructed and incorporated as part of the light focusing element to steer incident light rays by controlling the refractive index of the electro-optic layer, as is discussed in detail below. The combination of an all-optical lens (e.g., a spherical singlet lens, or a Fresnel lens) and an electro-optic light ray steering layer can result in a focusing system that is precisely tunable over wide incident angle ranges and is adaptable to many configurations.
The major components of a light concentration assembly 800 that uses transmissive lenses are shown in
Referring to
Advantageously, the total angular range of the electro-optic steering layer and its associated light focusing element can be extended by employing the phased-array type system architecture described above. The sun's rays from a given light focusing element are permitted to impinge upon neighboring photovoltaic elements, and not just the photovoltaic element located directly beneath the light focusing element.
Referring now to
Since the electro-optic layer can still steer the sun's rays through ±θ at the 2θ position, the steering unit 905 can direct incident light to an adjacent photovoltaic element for sun angles from +θ to +3θ. This is referred to as the 1st-order mode. By extension, it is apparent that incidence angles of −θ to −3θ can also be steered to the adjacent photovoltaic element in the reverse direction, extending the total angular coverage from −3θ to +3θ measured from zenith in the 0th- and 1st-order modes.
Continuing to exploit the above described technique, it is apparent that electro-optic steering to the 2nd-order mode, namely the 2nd adjacent photovoltaic element away from light focusing element 905 is possible, adding additional angular range from ±3θ to ±5θ. Thus, if, for example, the maximum angular range of the electro-optic steering layer 910 is ±10°, sun steering from +50° to −50° can be possible by utilizing the 0th, 1st, and 2nd order modes.
It should be noted that the efficiency of light ray steering to higher order modes may not be as high as the 0th-order, due to the oblique angle of incidence of the focused light rays onto the photovoltaic elements. In one implementation, the concentrating lens 920 can be configured such that its focal spot just covers the entire receiving surface of the photovoltaic element positioned directly beneath the lens 920. Other techniques for adjusting the focal spot onto the photovoltaic elements as described earlier, such as moving the PV plane vertically to maintain focal spot size on adjacent PV elements, are possible with electro-optically steered arrays.
Applying voltages to the electrodes 1010 generates an electric field in the electro-optic material 1050, causing molecules therein to rotate in the direction of the applied electric field. In some implementations, the reference electrode 1030 is electrical ground. By controlling the voltages to the individual electrodes 1010, a gradient in the refractive index (“index gradient”) of the electro-optic material 1050 can be created. The index gradient is controlled in accordance with the angle of incident solar rays 1007, which can be in accordance with the position of the sun relative to the surface 1005 of substrate 1020. As the sun moves, i.e., as the angle θ in
An index gradient can be created in the electro-optic material 1050 that bends the light rays 1007 an angle Φ as shown in
The electric field gradient (and therefore the index gradient) is exemplified in
As the sun moves to a position substantially normal to the surface of the substrate 1020 (thereby increasing the angle θ to substantially 90°), as shown in
Liquid crystal molecules have a long axis (usually substantially parallel to a polar axis, if present) that may be set in a selected orientation, i.e., the orientation that the liquid crystal molecules will assume under zero applied electric field, by “brushing” one or more alignment layers (for example, a layer of polyamide). Applying an alignment layer aligns the long axes of the liquid crystal molecules near the adjoining surfaces of the liquid crystal layer (i.e., top and bottom of the liquid crystal layer) under zero external field conditions, and subsequently aligns the liquid crystal molecules throughout the volume of the material, defining the axes of the ordinary and extraordinary refractive indices of the liquid crystal material. This effect is well known, and causes parallel and perpendicular polarization components (with respect to the long (or polar) axis of the molecules) of light that travels through the liquid crystal layer to experience different refractive indices. In the absence of an applied electric field, light traveling through the liquid crystal (for a given polarization) is primarily steered in a direction governed by the orientation of the liquid crystal molecules, which should be parallel with the alignment layer. Light polarized orthogonal to the liquid crystal director (generally the direction of the long axis of the liquid crystal molecules when they are aligned) experiences substantially no change in refractive index as it passes through the liquid crystal. In most cases, the preferred orientation of the director (when no field is applied) is perpendicular to the electric field, when created.
The electrode 1071 is supported by a second substrate 1074, which can be substantially transparent. A layer of linear electrodes 1077 similar to 1059 is attached to a lower surface of the substrate 1074. In contact with the substrate 1074/electrodes 1077 surface is a brushed liquid crystal alignment layer 1080 that can be perpendicular to the direction of the liquid crystal alignment layers 1062 and 1068. The brushed liquid crystal alignment layers 1080 and 1086 form the top and bottom layers respectively of a liquid crystal layer 1083. In this case, the direction of the liquid crystal molecules included in the liquid crystal layer 1083 is orthogonal to the liquid crystal molecules included in the liquid crystal layer 1065. A bottom electrode 1089 is supported by a transparent substrate 1091 and is in contact with the bottom liquid crystal alignment layer 1086.
The light steering mechanism 1095 shown can steer an unpolarized light ray 1007 that impinges on the surface 1054 of the substrate 1053 at an angle, such that the light ray 1007 exits the bottom substrate 1091 substantially normal, as shown. As it is illustrated in
If the light rays 1007 impinge normal to the receiving surface 1054 of the substrate 1053, the electrodes can be turned off, and light will pass straight through, emerging normal to the bottom substrate 1091.
To allow for two-axis light ray steering, the light steering assembly 1095 can be cloned, placing one light steering assembly 1095 on top of the other, such that the direction of the long axes of the patterned electrodes 1059, 1077 in the light steering mechanism 1095 are perpendicular to the long axes of the linear electrodes included in the second light steering mechanism. As light rays are steered orthogonal to the long axes of the linear electrodes 1059, 1077, unpolarized light ray steering in any direction can be accomplished by this approach.
An embodiment of an electro-optic prism can include, for nematic liquid crystal, all or some of the elements in
In one implementation, a solar energy collection assembly, such as that described in reference to
The electro-optic prism described can be of either a refractive or diffractive nature, depending on its design and construction, and the implementations described may include either prism type. A difference between the two is that a refractive prism steers light using structures (e.g., electrodes) of a relatively large size compared to the wavelength of light, while diffractive structures steer light using structures of a relatively comparable size to the wavelength of light. The behavior of refractive devices can be adequately described using Snell's law, while the wave nature of light is used to describe the behavior of diffractive devices.
Referring again to
When refraction of incident light rays 1007 is desired, such as that shown in
In certain implementations, a contiguous electrode, rather than strips of individual electrodes, can be used to create the index gradient in the electro-optic material. For example, a variable resistance electrode can be used, which is discussed further below. In this case, the index gradient can be formed by the potential drop from a first end to a second end when voltage is applied to the first end. The index gradient can be formed in a selected direction by applying the driving voltage to a selected end of the variable resistance electrode and grounding the other end. In this manner, sunlight from one direction can be refracted in a selected direction by applying the driving voltage to one end of the variable-resistance electrode. The end to which the driving voltage is applied is then reversed when light rays are incident from the opposite angle.
In other implementations, a variable-thickness electrode can provide the index gradient. A variable-thickness electrode will produce a potential drop from one end to which the driving voltage is applied due to its increasing thickness. The variable-thickness electrode can be placed on a solar ray-receiving surface of a substrate and is substantially transparent. A variable-thickness electrode composed of transparent conducting material can be formed on a substrate by various means known to those skilled in the art, including CVD, dipping, or sputtering. To employ an electro-optic prism to steer solar rays from their angle of incidence to a desired orientation, e.g., orthogonal to a receiving surface of a light focusing element, information about the sun's position is required. The sun's position can be used to estimate the angle of incidence, and thereby provide the electro-optic prism with an appropriate index gradient through application of an electric field. The sun's position can be tracked using any convenient technique, including programming control electronics for the electro-optic prism with pre-determined solar coordinates (i.e., elevation and azimuthal angles) and/or continuous, active tracking of the sun's position using optical detectors and associated electronics in a feedback mode.
In one implementation, the amount of solar energy collected by a photovoltaic cell can be monitored by associated circuitry; the application of the electric field to the electro-optic prism can be integrated into a feedback mechanism. The index gradient of the electro-optic prism can be continually adjusted to provide maximum energy absorption by the photovoltaic cell, based on the information provided by the photovoltaic cell monitor.
Additionally, as discussed above, the light steering assemblies and techniques described herein can be used to steer light rays emanating from a light source other than the sun. If the light source is mobile, similar techniques as described above for solar ray tracking can be employed to track movement of the light source relative to the light steering assembly.
In one implementation, the electro-optic material 1050 is liquid crystal. The index of refraction of liquid crystal can be altered to a maximum saturation depending on the applied electric field. If the liquid crystal layer then experiences a gradient in the refractive index due to a gradient in the electric field, an optical refractive or diffractive effect can occur, resulting in a modification of the phase of a light wavefront. This effect can be used to focus, steer, or correct arbitrary wavefronts, thereby correcting for aberrations due to light propagation through the material. In this sense, liquid crystal cells configured as shown in
Prismatic power is generally a measurement of the magnitude of the refraction or diffraction angle that a light ray undergoes by passing through (or diffracting in) a prism. In most cases, light undergoes a higher degree of refraction (more prismatic power) for prisms formed of materials of high dispersion, i.e., large change in refractive index with wavelength.
As discussed, liquid crystals are generally elongated molecules that tend to align axially with one another along their longitudinal axis. This property of liquid crystals can be used to define a bulk direction of alignment in a liquid crystal device. The direction of the local molecular alignment is referred to as a director as described above. Due to these alignment properties, nematic liquid crystal is a birefringent material, and to steer unpolarized light, such as sunlight, two liquid crystal layers having orthogonally arranged alignment directions are typically used. That is, the direction of alignment of the liquid crystal layer in one electro-optic prism is at approximately a 90° angle to the director of the second liquid crystal layer in the second electro-optic prism when no power is applied, as shown in
To provide the largest possible range of refractive angles, liquid crystals that exhibit relatively large differences in refractive index between zero electric field and that at saturation (i.e., they are highly birefringent) can be used, and should display low chromatic dispersion. For example, a preferred range of the change in index of refraction provided by a liquid crystal layer can be from approximately 0.3 to 0.4. BL037 liquid crystal has an effective range in refractive index of 0.28.
In one implementation, a cholesteric liquid crystal material can be used in an electro-optic prism. Cholesteric liquid crystal exhibits chirality, and the director is not fixed in a single plane, but can rotate upon translation through the material. In certain configurations a cholesteric liquid crystal layer can be substantially polarization insensitive. Accordingly, an electro-optic prism including a single layer of cholesteric liquid crystal can be used to steer unpolarized light with high efficiency. Reducing the number of layers of liquid crystal can reduce undesirable transmission loss. A stronger electric field, hence higher voltages, can be required to rotate the molecules of a cholesteric liquid crystal as compared to a nematic liquid crystal. However, since a single layer is capable of affecting both light polarizations of the solar rays, using cholesteric liquid crystal can still improve efficiency.
In another implementation, bistable liquid crystal can be used. The director of a bistable liquid crystal has two or more orientations that can be induced by application of an electric field and that remain (i.e. they are stable) after the field is removed. The result of bistable states is that when the electrical power is turned off, the prismatic effect remains, thereby minimizing the amount of electrical energy needed for the electro-optic prism.
For example, a certain voltage can be required to align liquid crystal molecules in an electric field according to their dipole moment. When that voltage is applied to a bi-stable liquid crystal, the liquid crystal molecules rotate in the field; at that point, the voltage can be turned off and the liquid crystal molecules retain their orientation. This has the benefit of reducing the energy required to keep the liquid crystal molecules in a particular orientation to affect a given steering of incoming light rays. This configuration can be particularly useful in a situation where the movement of the point light source is relatively minor, such as points on the earth near to either geographic pole. By way of example only, bistable liquid crystals can include surface stabilized ferroelectric liquid crystals (SSF liquid crystal).
A Fresnel lens can focus non-coherent light (i.e., scattered or diffuse light) to a point or plane using far less space than a typical optical lens, such as a plano-convex lens. In certain embodiments of the light collection assemblies and systems described above, it can be advantageous to use a Fresnel lens as a corrective optical component. Referring to
A focal correction may be necessary in circumstances where the focusing abilities of a given light focusing element 1110 are being pushed to its limits, such as when the incidence angle of the incoming light is extremely oblique. The efficiency of energy conversion with higher-order photovoltaic cells (i.e., when light is being focused to an adjacent photovoltaic element 1120) can be improved using this technique because less light may be lost due to focusing aberrations. The corrective optic 1105 can constitute not only a focusing element to decrease the effective area of the focal spot, but can also add structural integrity to the assembly 1100. In some embodiments, the corrective optic 1105 can attach the platform 1131 that holds the photovoltaic elements 1115, 1120 to the light focusing element array 1110.
A number of implementations have been described. Nevertheless, it will be understood that various modifications can be made without departing from the spirit and scope of the disclosure. For example, the devices enabled can be placed on crafts that exit the Earth's atmosphere, such as the Space Shuttle, or Space Station. The light-absorbing medium of the photovoltaic elements can include silicon, semiconductors, as are known in the art, or other variants, to include nano-crystals, nano-tubes, and the like. In some embodiments, the local insulation data may be used to determine how the systems and assemblies disclosed herein, including the photovoltaic positioning, are designed to maximize the photon collection capability. Accordingly, other implementations are within the scope of the following claims.
Number | Date | Country | Kind |
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60809812 | Jun 2006 | US | national |
60905303 | Mar 2007 | US | national |
60907496 | Apr 2007 | US | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US07/70163 | 5/31/2007 | WO | 00 | 4/20/2009 |