The present invention relates to semiconductor processing, and more particularly to a method and system for dopant profiles providing improved performance of heterostructure devices such as heterojunction bipolar transistor (HBT) devices.
SiGe devices such as SiGe metal oxide semiconductor field effect transistor (MOSFET), SiGe high electron mobility transistor (HEMT), SiGe high hole mobility transistor (HHMT), SiGe bipolar junction transistor (BJT), SiGe FinFET, and SiGe heterojunction bipolar transistor (HBT) devices may benefit from the use of the SiGe alloy. For example, a conventional SiGe HBT has significant advantages over a silicon BJT in gain, frequency response, noise parameters and retaining the ability to be readily integrated with CMOS at relatively low cost. Cutoff frequencies (ft) of conventional SiGe HBT devices have been reported to exceed 300 GHz, which is favorable as compared to GaAs devices. Moreover, GaAs devices are relatively high in cost and cannot achieve the level of integration of technologies such as BiCMOS. The silicon compatible conventional SiGe HBT provides a low cost, high speed, low power solution that is quickly replacing other compound semiconductor devices.
In a conventional SiGe HBT 10, the conventional spacer layer 14 is typically an elemental semiconductor, such as silicon. The conventional base region 16 is typically formed from a compound semiconductor, or alloy, such as SiGe. The compound layer of SiGe is typically composed of a silicon lattice having Ge impurities replacing some percentage of the Si atoms. The conventional capping layer 18 is typically an elemental semiconductor, such as silicon. The conventional emitter layer 18 is typically polysilicon. One of ordinary skill in the art will recognize that other materials of the poly-, mono-, and/or amorphous construction will also work well for the emitter layer, such as poly-SiGe or amorphous silicon, to name a few.
The conventional SiGe HBT 10 may be doped to be either npn or pnp, depending on the device application. For instance, with an npn SiGe HBT, the conventional collector region 12 may be doped with n-type dopants such as arsenic and/or phosphorus. The collector region 12 may be doped in-situ during epitaxial film growth or by ion implantation or diffusion sources after film growth. The conventional spacer 14, SiGe/SiGeC base layer 16, and the conventional cap layer 18 are typically formed together in the same process. The conventional spacer region 14 may be either undoped or doped with an n-type dopant. The conventional SiGe layer is typically grown using Silane (SiH4) as the silicon source gas and germane (GeH4) as the source of Ge impurities. The SiGe is typically epitaxially grown. The conventional capping layer 18 may be either doped or undoped.
Use of the conventional SiGe layer for the conventional base region 16 results in a base-emitter heterojunction that has several advantages. Because SiGe has a lower energy bandgap than silicon, the base-emitter heterojunction results in a bandgap offset between the conventional base 16 and the conventional emitter 20. This energy band offset may provide a higher collector current density (Jc). The base resistance, rB, of the conventional SiGe HBT 10 may be reduced because of enhanced hole carrier mobility. In addition, SiGe is characterized by reduces diffusion of dopants, particularly B. Consequently, the conventional base 16 may have a significantly reduced base width. As a result, the transit time of charge carriers through the conventional base 16 may be reduced.
Although SiGe is beneficial in improving many aspects of performance, one of ordinary skill in the art will recognize that there are drawbacks, particularly for devices having a thin base region 16. In such a device the ability to maintain the desired relationship between the unity gain cutoff frequency and the maximum oscillation frequency may be compromised.
However, use of a graded impurity in a drift coupled device may improve the unity gain cutoff frequency and the maximum oscillation frequency. In particular, use of the graded profile increases the electric field, accelerating minority carriers across the base 16. In a drift coupled device, the concentration of the Ge impurity in the SiGe layer in which the base 16 is formed is graded. For example,
Although drift coupled devices function, one of ordinary skill in the art will recognize that further improvements in performance of a SiGe device, particularly a drift coupled device, are desired.
Accordingly, what is needed is a method and system for improving the performance of a SiGe device, such as the SiGe HBT device 10. The present invention addresses such a need.
A method and system for providing a semiconductor device is described. The method and system include providing a compound region and providing a doped region. The compound region includes an alloy having an impurity. The impurity has a graded profile in the compound region. The doped region includes a dopant having a profile. The profile includes a retrograde region. In one aspect, the semiconductor device is a bipolar transistor. In this aspect, the method and system include providing an emitter region, a collector region, and a compound base region. The compound base region resides between the emitter region and the collector region. The compound base region has a collector side and includes an alloy and a dopant having a profile. The profile includes a retrograde region residing on the collector side of the compound base region.
According to the method and system disclosed herein a bipolar transistor having an improved electron drift may be fabricated.
The present invention relates to semiconductor devices. The following description is presented to enable one of ordinary skill in the art to make and use the invention and is provided in the context of a patent application and its requirements. Various modifications to the preferred embodiments and the generic principles and features described herein will be readily apparent to those skilled in the art. Thus, the present invention is not intended to be limited to the embodiments shown, but is to be accorded the widest scope consistent with the principles and features described herein.
A method and system for providing a semiconductor device is described. The method and system include providing a compound region and providing a doped region. The compound region includes an alloy having an impurity. The impurity has a graded profile in the compound region. The doped region includes a dopant having a profile. The profile includes a retrograde region. In one aspect, the semiconductor device is a bipolar transistor. In this aspect, the method and system include providing an emitter region, a collector region, and a compound base region. The compound base region resides between the emitter region and the collector region. The compound base region has a collector side and includes an alloy and a dopant having a profile. The profile includes a retrograde region residing on the collector side of the compound base region.
The present invention will be described in terms of a particular HBT device. However, one of ordinary skill in the art will readily recognize that the method and system may be applicable to other device(s) having other, additional, and/or different components, dopants, and/or positions not inconsistent with the present invention. The present invention is also described in the context of particular methods. One of ordinary skill in the art will, however, recognize that the method could have other and/or additional steps. In addition, the steps of the methods may be performed in another order. Moreover, although the methods are described in the context of providing a single HBT device, one of ordinary skill in the art will readily recognize that multiple devices may be provided in parallel and/or series. The present invention is also described in the context of particular dopant profiles. However, one of ordinary skill in the art will readily recognize that the shapes, locations, and other features of the profiles may vary. The method is also described in the context of particular methods. However, one of ordinary skill in the art will recognize that the methods may omit or combine steps for ease of explanation. In addition, many industries allied with the semiconductor industry could make use of the method and system described herein. For example, the method and system might be used in conjunction with other devices including but not limited to MOSFETs, HEMT devices, HHMT devices, BJT devices, and FinFET devices. Thus, the terms used herein, including but not limited to the term semiconductor, may thus include the aforementioned and other industries. In addition, the method and system are described in the context of a SiGe compound device. However, one of ordinary skill in the art will recognize that the method and system may be used with other compound devices including but not limited to SiGeC devices.
Referring to
The base dopant profile 124 indicates the concentration of the dopant used for the base 106. In a preferred embodiment, the base dopant is B. Consequently, the profile 124 is referred to as a B profile 124. The alternate profile 54′ depicts the collector side of a profile for a base dopant that might have been used on a conventional device 10. Thus, the alternate profile 54′ is typically Gaussian in shape.
The B profile 124 is retrograde preferably on the collector 102 side of the SiGe HBT device 100. Stated differently, the B profile 124 is not symmetric in shape. Instead, in a preferred embodiment, additional B may be added on the retrograde (collector 102) side. Consequently, the magnitude of the slope of the B profile 124 on the collector 102 side is less than the magnitude of the slope of the B profile 124 on the emitter 110 side. Although the slope of the retrograde portion of the B profile 124 is depicted as substantially linear, another shape may be used.
Because the B profile 124 is retrograde, the electron drift for the SiGe HBT device 100 is improved. It is known that B acts as an acceptor ion in Si and/or SiGe because B is a Group III semiconductor. Such an acceptor ion takes on a net negative charge, for example donating a hole to the lattice of the SiGe or accepting an extra electron. Consequently, an additional drift for the electron is provided.
In operation, the base emitter junction 128 is forward biased. Consequently, electron injection from the emitter 110 is initiated. The initial electron injection may primarily be a diffusion mechanism due to the large and steep concentration of the n-type dopant shown in the emitter profile 122. After injection, an electron traversing the SiGe HBT device 100 travels toward the collector 102 and encounters a large positive drift field in the base region 106. This drift field is provided by the Ge in the graded Ge profile 126. In addition, as the electron traverses the base 106, the electron encounters a net-negative field induced by the ionized acceptors in the retrograde B profile 124. Because it is retrograde, the B profile 124 includes additional ionized acceptors in the region between the graded portion of the Ge profile 126 and the reverse-biased junction between the base 106 and collector 110. As a result, these additional ionized acceptors induce an additional drift component for the electrons. This additional drift field may be viewed as being coupled to the drift field induced by the Ge of the profile 126. Consequently, the additional drift field further enhances the velocity of the charge carriers through the SiGe HBT device 100.
Thus, use of the retrograde B profile 124, particularly in combination with the graded Ge profile 126 may enhance carrier velocity in a SiGe device 100. Optimization of the retrograde B profile thus provides an additional degree of freedom in designing a SiGe device such as the SiGe HBT device 100. The enhanced carrier velocity may also improve performance of the SiGe device 100 in a number of areas. For example, unity gain cutoff frequency, maximum oscillation frequency, current gain, and/or device efficiency may be improved.
Referring to
In addition, the collector 102 includes a collector dopant having a retrograde profile 139. In the embodiment shown, the collector dopant is preferably an n-type dopant such as As or P. The collector dopant might be provided by retrograde doping the seed layer or by driving the dopant from the emitter through the base 106 and base-collector junction (not explicitly indicated in
Because the B profile 134 is retrograde, the electron drift for the SiGe HBT device 100 is improved. Thus, use of the retrograde B profile 134, particularly in combination with the graded Ge profile 136 may provide benefits analogous to those described above for the graph 120. In addition, use of the retrograde profile 139 for the collector dopant provides an additional drift. Thus, charge carrier velocity may be further enhanced.
Referring to
Because the B profile 144 is retrograde, the electron drift for the SiGe HBT device 100 is improved. Thus, use of the retrograde B profile 144, particularly in combination with the graded Ge profile 146 may provide benefits analogous to those described above for the graph 120.
In addition, the B profile 144 is retrograde in the same region that the Ge profile 146 indicates that the concentration of the Ge impurity is graded. By tuning the combination of the retrograde of the B profile 144 and the grade of the Ge profile 146, the drift field may be optimized. In some of such embodiments, the drift field may be maximized. Consequently, charge carrier velocity through the SiGe device 100 may be further optimized.
Referring to
Because the B profile 154 is retrograde, the electron drift for the SiGe HBT device 100 is improved. Thus, use of the retrograde B profile 154, particularly in combination with the graded Ge profile 156 may provide benefits analogous to those described above for the graph 120. In addition, the B profile 154 is retrograde in the same region that the Ge profile 156 indicates that the concentration of the Ge impurity is graded. By tuning the combination of the retrograde of the B profile 154 and the grade of the Ge profile 156, the drift field may be optimized. In some of such embodiments, the drift field may be maximized. Consequently, charge carrier velocity through the SiGe device 100 may be further optimized.
In addition, the Ge profile 156 is also retrograde on the collector 102 side. Retrograding the Ge profile 156 on the collector 102 side results in an increase in the base-collector breakdown voltage and collector-emitter breakdown voltage. However, without more, retrograding the Ge profile 156 would result in a drift field that works against electron transport. Retrograding the B profile 154 may aid in offsetting losses due to the retrograding of the Ge profile 156. In addition, the collector 102 includes a collector dopant having a retrograde profile 159. In the embodiment shown, the collector dopant is preferably an n-type dopant such as As or P. The collector dopant might be provided by retrograde doping the seed layer or by driving the dopant from the emitter through the base 106 and base-collector junction (not explicitly indicated in
Referring to
Because the B profile 164 is retrograde, the electron drift for the SiGe HBT device 100 is improved. Thus, use of the retrograde B profile 164, particularly in combination with the graded Ge profile 166 may provide benefits analogous to those described above for the graph 120. In addition, the B profile 164 is retrograde in the same region that the Ge profile 166 indicates that the concentration of the Ge impurity is graded. By tuning the combination of the retrograde of the B profile 164 and the grade of the Ge profile 166, the drift field may be optimized. In some of such embodiments, the drift field may be maximized. Consequently, charge carrier velocity through the SiGe device 100 may be further optimized.
Moreover, a dopant is provided throughout the device 100, as shown by the dopant profile 169. The dopant provided is preferably an n-type dopant. In one embodiment, the dopant profile 169 is achieved by implanting the n-type dopant in the cap layer 108 and/or emitter layers 110. The dopant is then allowed to diffuse through the base 106 and to the collector 102. As can be seen in
Referring to
Because the B profile 174 is retrograde, the electron drift for the SiGe HBT device 100 is improved. Thus, use of the retrograde B profile 174, particularly in combination with the graded Ge profile 176 may provide benefits analogous to those described above for the graph 120. In addition, the B profile 174 is retrograde in the same region that the Ge profile 176 indicates that the concentration of the Ge impurity is graded. By tuning the combination of the retrograde of the B profile 174 and the grade of the Ge profile 176, the drift field may be optimized. In some of such embodiments, the drift field may be maximized. Consequently, charge carrier velocity through the SiGe device 100 may be further optimized.
Moreover, a dopant is provided throughout the device 100, as shown by the dopant profile 179. The dopant is analogous the dopant resulting in the profile 169 depicted in
Although the graphs 120, 130, 140, 150, 160, and 170 have been described in terms of Ge profiles 126, 136, 146, 156, 166, and 176, respectively, one of ordinary skill in the art will recognize that the SiGe layer for the base 106 may have other Ge profiles. Examples of some alternate Ge profiles are depicted in
Using the method 200, a compound device, such as the device 100, having graded and retrograde profiles such as those depicted in
Using the method 200, a compound device, such as the device 100, having graded and retrograde profiles such as those depicted in
Referring to
A seed layer 102 may be grown, via step 224. Preferably, a silicon seed layer is grown from thermal and/or chemical decomposition of a precursor such as SiH4 or Si2H6. However, in another embodiment, other seed layers 102 may be provided. In one embodiment, the thickness of the seed layer 102 is at least ten nanometers, but not more than one hundred nanometers. However, in alternate embodiments, other thicknesses may be used. Also in step 224, a retrograde dopant for the collector region may be provided. For example, the dopant for the profiles 139, 159, and 179 depicted in
A compound/alloy layer include SiGe is provided, via step 226. The resulting layer preferably has a graded profile, such as the Ge profile 126. However, various profiles for the Ge impurity may be formed. Examples of such profiles may be found in
The boron dopant having a profile 124 with a retrograde region on the collector side is provided, via step 228. Consequently, through step 226 and 228 the compound base 106 may be formed. In a preferred embodiment, step 228 includes utilizing a flow of B2H6. In a preferred embodiment, the retrograde region is provided by ramping the flow of B2H6.
A cap layer 108 may be provided, via step 230. Note that providing the cap layer 108 may be considered part of the process of forming the emitter region 110. In a preferred embodiment, the cap layer 108 is at least fifteen nanometers and not more than fifty-five nanometers thick. However, in alternate embodiments, other thicknesses may be used. The thickness of the cap layer 108 may be used to tune placement of the metallurgical/heterojunction at base-emitter side of the SiGe HBT device 100. The cap layer 108 is preferably undoped. However, in alternate embodiments, the cap layer 108 may be doped, for example with As or P.
The emitter region 110 is provided, via step 232. Step 232 may include doping the emitter region 110. For example, dopants such as As or P may be used. Fabrication of the SiGe HBT device 100 may be completed, via step 234.
Using the method 220, a compound device, such as the device 100, having graded and retrograde profiles such as those depicted in
A method and system for providing a retrograde dopant in a compound semiconductor devices, such as a drift coupled SiGe HBT devices, has been disclosed. The present invention has been described in accordance with the embodiments shown, and one of ordinary skill in the art will readily recognize that there could be variations to the embodiments, and any variations would be within the spirit and scope of the present invention. Accordingly, many modifications may be made by one of ordinary skill in the art without departing from the spirit and scope of the appended claims.