The present invention relates to monitoring the productivity and/or profitability associated with machines, machine operators, and groups of machine or machine operators. More specially, but not exclusively, the present invention relates to monitoring machines and machine operators as operations are being performed so as to provide feedback regarding productivity and profitability.
In industries such as, without limitation, agriculture, forestry, and construction, natural resources are managed in various ways. Often times, machine operations are performed on land or other natural resources by operator controlled machinery or equipment. There are numerous variables associated with performing these activities. These variables may impact productivity of machines or their operators as well as revenue or profitability of a business. Unfortunately, the impact of these variables on productivity as well as revenue and profitability remains generally unknown, and unmeasured.
What is needed are methods and systems which allow for monitoring and/or outputting information indicative of productivity and/or profitability.
A method for profitability monitoring of equipment operations being performed on a natural resource includes a computer system linked directly or indirectly with said piece of equipment, singularly or collectively, into which costs, both fixed and variable, along with revenue rates—derived from the operation and/or the natural resource, actual or theoretical, can be entered. The associated costs, as well as, revenue rates are input and integrated into a Geographical Information System (GIS) which is being run directly on or in association with the aforementioned equipment, singularly or collectively. The system also includes collecting operator data indicative of an operator's use of a machine using an onboard computer of the machine, collecting data concerning the application of production inputs during operations, collecting environmental data using the onboard computer, the environmental data indicative of environmental conditions associated with use of the machine, collecting machine data using the onboard computer, the machine data indicative of operation of the machine. The onboard computer is connected to a Global Positioning System (GPS) in such a fashion as to allow for the recording of 4D geospatial data (latitude, longitude, elevation, and time) pertinent to the location in which said machine operations are being performed and recording said information into a GIS at the time the operation is performed. The method further includes performing an analysis of the operational data, the environmental data, and the machine data stored in the GIS to assist in profitability modeling as well as modeling of the environment in/on which the machine is operating. The analysis may be performed using the onboard computer or remotely.
A system for monitoring profitability associated with a machine may include, but not be limited to, an onboard computer on the machine containing a GIS, a GPS, a wireless data transfer device, a display electrically connected to the onboard computer, at least one environmental monitoring sensor electrically connected to the onboard computer, and at least one machine operation monitoring sensor electrically connected to the onboard computer.
According to one aspect, a method includes collecting operational and input cost data indicative of production systems using machinery on a natural resource using an onboard computer of the machine, and collecting environmental data using the onboard computer, the environmental data indicative of environmental conditions associated with use of the machine. The method further includes collecting machine data using the onboard computer, the machine data indicative of operation of the machine. The method further includes performing an analysis of at least one of cost data or revenue data using the environmental data and the machine production data, the analysis performed using the onboard computer or a remote computer.
According to another aspect of the present invention, a system for monitoring productivity associated with a machine is provided. The system includes an onboard system on the machine, a display electrically connected to the onboard system, at least one environmental monitoring sensor electrically connected to the onboard system, and at least one machine operation monitoring sensor electrically connected to the onboard sensor. The onboard system is programmed to perform financial analysis functions using data acquired from the at least one environmental monitoring sensor and the at least one machine operation monitoring sensor. The system also allows for the transmission of collected data to computer systems for remote analysis either wirelessly or manually.
According to another aspect of the present invention, a method is provided. The method includes collecting operator data indicative of operator use of a machine using an onboard computer of the machine, collecting environmental data using the onboard computer, the environmental data indicative of environmental conditions associated with use of the machine, collecting machine data using the onboard computer, the machine data indicative of operation of the machine, and performing an analysis of the operator data, the environmental data, and the machine data using the data collected by the onboard computer.
According to another aspect of the present invention, a system for monitoring productivity associated with a machine is provided. The system includes an onboard system on the machine, a display electrically connected to the onboard system, at least one operator monitoring sensor electrically connected to the onboard system, at least one environmental monitoring sensor electrically connected to the onboard system, and at least one machine operation monitoring sensor electrically connected to the onboard system.
Efficient, effective, and profitable use and management of machines associated with natural resource management or management of the natural resource itself is desirable, yet problematic. There exist numerous variables that affect the true productivity or profitability of individual or collective pieces of equipment in their designed operations, with said variables being greatly influenced by the environment in which the equipment is operating in/on. For example, environmental factors may influence production and input costs and consequently profitability. Examples of such environmental factors include, but are not limited to, geologic, hydrologic, and atmospheric factors. These environmental factors also influence the overall productivity and profitability of the machine, its operator, and the natural resource which is being managed.
Historically, monitoring and recording the influence of various environmental and production elements on operational costs/revenue, and modeling them into a true profit/loss or break-even analysis has been difficult if not impossible. Historically, profit/loss analyses have been performed by means of accounting for operational and input costs, both fixed and variable, and allocating them against whatever revenue is generated or anticipated by an operation and/or the natural resource without fully accounting for the influence of the work environment in which operations are being performed.
Current systems of monitoring equipment may incorporate a Global Positioning System, hereafter referred to as GPS, to monitor the location of a machine in terms of travel in a linear fashion or plane with no direct correlation to dynamic external conditions and their corresponding impact on the operator and/or machine productivity and profitability. However, current equipment monitoring systems do not allow for the incorporation of operational costs, both fixed and variable, along with revenue rates, and associate them with the real-time operation of a piece of equipment on a natural resource.
Currently, a means does not exist by which to collect and/or evaluate the influence of dynamic operational cost/revenue variables individually or collectively as they occur and/or how they are influenced by the conditions of the operating environment. Therefore, the problem for entities that own, operate, contract, subcontract, or bid work involving powered machinery and/or equipment, as well as manage natural resources for the purposes to include but not be limited to profitable production and utilization of commodities is determining the correlation between profitability and production as influenced by these dynamic variables at a specific location at any specified period of time whether past, present, or future.
Furthermore, challenges exist for equipment manufacturers to design, engineer and create equipment capable of consistently maximizing profitable mechanical operational potential. Given the infinitely changing combination of these geospatial variables associated with maximum potential operational profitability, the goal is to quantify the influence of the aforementioned variables as to incorporate them into theoretical models to predict operational profitability of machine operation, and where applicable, the natural resource itself, when operating under a given set of parameters or utilize the collected geospatial data along with operational and input costs for utilization in subsequent profitability analyses and predictions. In addition to designing features or functions of a machine to adapt to or deal with the dynamic costs and conditions associated with production; equipment manufactures or other entities have not produced a device or system that can monitor, record, and model the impact of multiple production variables and their associated costs as they continually interact with each other.
The impacts of a limited ability to collect and analyze the multiple factors that affect a machine or a natural resources' operational costs in a real-time or post process fashion include, but are not limited to, the need to manually gather all costs, fixed and variable, for analysis along with suboptimal: equipment and operator performance, equipment selection for operations being performed, and/or equipment design and/or the yield/production of a natural resource.
Examples of the negative economic impacts resulting from inadequately accounting for the influence of environment on production and input costs may include the following:
Through an improper accounting of the factors influencing the potential and actual output and the associated cost of operations pertaining to equipment operations whether singularly or collectively, and/or a natural resource, poor business decisions can be made when dealing with job costing and pricing for any specified job which involves the interaction between people, machines, the environment, and/or natural resources. Profit potential may be over or underestimated based on assumed factors such as a machine or natural resources' average potential or actual production capabilities when dealing with the variable environmental and human elements of production. Furthermore, the inability to optimize the efficiency of any or all machinery and/or natural resource inputs, leads to artificially or unnecessarily high costs for goods and services that are dependent on the use of equipment and/or land for their acquisition, processing, or production or an underestimation of operational and input costs and the impact of the work environment on said costs.
As shown in
Also, environmental sensors 105 may be electrically connected to the onboard computer 100. The environmental sensors 105 may be used to measure geological, hydrological, and/or atmospheric parameters influencing the performance, and hence the operational and input costs of a piece of equipment operating on a natural resource as well as the natural resource itself.
In addition, machine operation sensors 110 may be electrically connected to the onboard computer 100. The machine operation sensors may be associated with the state of the machine. A bus module 112 may electrically connect the onboard computer 100 to a machine 114. The connection of the bus module 112 allows for monitoring of activity associated with machine operations 114 which ultimately impact the profit/loss model of operating a particular piece of equipment within a given work environment or a natural resource itself.
A financial analysis engine 111 may be stored on a computer readable storage medium accessible by the onboard computer 100. The financial analysis engine 111 may use cost/revenue inputs 125 input by a user or acquired from another computer, software system, or otherwise.
Other systems which may be electrically connected to the onboard computer 100 include a GPS 116. A display 118 is electrically connected to the onboard computer 100. A wireless transceiver 120 may also be electrically connected to the onboard computer 100 to send and receive data, such as to other equipment or to a remote site for further data collection and/or analysis. A mass data storage device 121 which may include removable storage is also electrically connected to the onboard computer 100.
A remote computer 122 with a productivity and financial analysis program(s) 123 is also shown. Although the computer 100 may include a productivity and financial analysis program(s), the present invention contemplates that further analysis may be performed by the remote computer. The remote computer 122 may be in operative communication with a database 124 for storing collected data and/or the analysis of collected data. Data may also be transferred to the remote computer manually through the use of an external data storage device.
The present invention provides for the recording, analysis, evaluation, and modeling of many or all of the factors affecting operational profitability of equipment and employee production and/or output as well as evaluating the actual productivity of a single or collective group of machines, the operators, or the natural resource itself. Furthermore, the present invention may be used to not only monitor, but also to enhance the potential and actual output and/or efficiency of said equipment, operators, and/or the natural resource, thus improving the operational cost parameters of a given production system performing management activities on a natural resource.
The present invention allows a direct or indirect interface between the internal operating systems associated with the functions performed by a specified piece of equipment in addition to monitoring production inputs while recording corresponding external factors which may include but not be limited to geological, hydrological, or atmospheric conditions and perform real-time cost analyses of the aforementioned production parameters against the known production and input costs, both fixed and variable.
The present invention may incorporate the ability to input and display all available geospatial and environmental information associated and contained within a specified area. This information may include, without limitation, geographic, hydrologic, atmospheric data and/or land cover. This information may be interacted with by both the machine and its operator in order to enhance and document productivity and profitability as it relates to the dynamic factors influencing production and profits and analyzed against all known production and input costs to develop profit/loss or break-even models and/or estimates.
The present invention allows for the sending of all recorded events and activities in either a manual data transfer or “real-time wireless” fashion to a remote server or computer for viewing and analysis. The analysis of profitability and/or productivity may occur on the remote computer system or as an internal function of the machine based system.
The present invention contemplates numerous features. Examples of such features may include:
The present invention provides a fully integrated system, which may be interfaced with any land management and/or natural resource database being utilized to record, document, and store any event or activity that has or will transpire with regards to any specified parcel or collective parcels of land, along with their associated natural resources. This information may then be used to create a new level of productivity and profitability modeling as it pertains to the impact of the dynamic factors associated with the production, productivity, and profitability of a specified unit or group of units of equipment (such as dozers, excavators, tractors, sprayers, harvesting equipment, etc.) operators, and/or natural resource which may include, but not be limited to, agricultural and forest lands.
The documentation and modeling of the correlation between all production variables and respective activities and the associated cost of operations may be utilized for, but not limited to the following:
The invention may be further used to remotely monitor and manage changing profitability levels and output of equipment, operators, and/or natural resources for the purposes of improving and making management decisions. Stated management decisions may be in reference to production practices on said natural resource, employee performance and compensation, machine selection, performance, and/or replacement, job selection and costing, and environmental impact documentation.
The present invention provides a new approach to the collecting, processing, and modeling of information as it pertains to the events that transpire during the interaction between machines, people, and natural resources. The present invention provides the ability to easily, quickly, and fully input, collect and analyze individual or combinations of factors that continually affect profitability and productivity of people, machines, and natural resources as single units of production or as a collective group.
Furthermore, the present invention provides the ability to enhance the profitability analyses concerning environmental management in ways previously not possible without significant direct human interaction through observation, documentation, and analysis. Additionally, the invention provides the ability to monitor as well as perform the stated tasks and analyses in a “real-time” fashion either on site for the benefit of the machine owner/operator or remotely for management or production purposes.
Examples of benefits provided by the present invention may include, but are not limited to:
Although embodiments shown have focused on natural resource management which is primarily land-based (such as applications associated with forestry, construction), it is to be further understood that the natural resources may include water bodies as well, including, but not limited to streams, rivers, ponds, lakes or oceans.
Therefore, methods and systems for monitoring and analyzing productivity, profitability, or revenue of a machine, its operator(s), and/or a natural resource has been disclosed. Although various examples are given, the present invention is not to be limited to the specific types of machine, types of equipment, or types of analysis, or natural resource production, but rather the present invention contemplates numerous variations, options, and alternatives.
This application claims priority under 35 U.S.C. §119(e) to provisional application Ser. No. 61/221,428 filed Jun. 29, 2009 and U.S. Ser. No. 61/296,282 filed Jan. 19, 2010, each of which is herein incorporated by reference in its entirety.
Number | Date | Country | |
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61221428 | Jun 2009 | US | |
61296282 | Jan 2010 | US |