Patent Application
20140348202
The present invention relates to a method for detecting presence of a droplet on a heated temperature sensor, especially on a heated temperature sensor of a thermal, flow measuring device for measuring flow of a fluid.
Conventional thermal, flow measuring devices usually use two as equally as possible embodied temperature sensors, which are arranged, most often, in pin-shaped, metal sleeves, so-called stingers, and which are in thermal contact with the medium flowing through a measuring tube or through the pipeline. For industrial application, the two temperature sensors are usually installed in a measuring tube; the temperature sensors can, however, also be mounted directly in a pipeline. One of the two temperature sensors is a so-called active temperature sensor, which is heated by means of a heating unit. The heating unit is either an additional resistance heater or else the temperature sensor itself in the form of a resistance element, e.g. an RTD (Resistance Temperature Device) sensor, which is heated by conversion of electrical power, e.g. by a corresponding variation of the electrical current used for measuring. The second temperature sensor is a so-called passive temperature sensor: It measures the temperature of the medium.
To this point in time, mainly RTD elements with helically wound platinum wires have been applied in thermal, flow measuring devices. In the case of thin-film resistance thermometers (TFRTDs), conventionally, a meander-shaped platinum layer is vapor deposited on a substrate. On top of that, another glass layer is applied for protecting the platinum layer. The cross section of thin-film resistance thermometers is rectangular, in contrast with the round cross section of RTD elements. Heat transfer into the resistance element and/or from the resistance element occurs accordingly across two oppositely lying surfaces, which together make up a large part of the total surface area of a thin-film resistance thermometer.
Usually, in a thermal, flow measuring device, the heatable temperature sensor is so heated that a fixed temperature difference is established between the two temperature sensors. Alternatively, it is also known to supply a constant heating power via a control unit.
If there is no flow in the measuring tube, then an amount of heat constant with time is required for maintaining the predetermined temperature difference. If, in contrast, the medium to be measured is moving, the cooling of the heated temperature sensor is essentially dependent on the mass flow of the medium flowing past. Since the medium is colder than the heated temperature sensor, the flowing medium transports heat away from the heated temperature sensor. In order thus in the case of a flowing medium to maintain the fixed temperature difference between the two temperature sensors, an increased heating power is required for the heated temperature sensor. The increased heating power is a measure for the mass flow of the medium through the pipeline.
If, in contrast, a constant heating power is supplied, then, as a result of the flow of the medium, the temperature difference between the two temperature sensors lessens. The particular temperature difference is then a measure for the mass flow of the medium through the pipeline, respectively through the measuring tube.
There is, thus, a functional relationship between the heating energy needed for heating the temperature sensor and the mass flow through a pipeline, respectively through a measuring tube. The dependence of the heat transfer coefficient on the mass flow of the medium through the measuring tube, respectively through the pipeline, is utilized in thermal, flow measuring devices for determining the mass flow. Devices, which operate according to this principle, are manufactured and sold by the applicant under the marks ‘t trend’ and ‘t mass’.
DE 10 2008 043 887 A1 describes a method for detection of droplets, which condense in a gaseous environment on one of the temperature sensors of a thermal, flow measuring device.
An object of the invention is to detect presence of droplets on a heated temperature sensor.
The object is achieved by the subject matter of independent claim 1. Further developments and embodiments of the invention are set forth in the features of the respectively dependent claims.
Advantages of the invention include that the operator of a plant is warned that a two-phase flow is present and thereby, on the one hand, that the ascertained flow is not being correctly measured, and, on the other hand, that mechanical components of downstream machines, such as e.g. the blades of a turbine, could be damaged.
A thermal, flow measuring device, especially one working according to the anemometer principle, includes at least one heated temperature sensor, especially a resistance thermometer. Along with that, it can have an unheated temperature sensor, wherein the temperature sensors are in contact with a fluid.
According to the invention, for detecting presence of a droplet, respectively for detecting formation of a droplet, on a heated temperature sensor of a thermal, flow measuring device for measuring the flow, especially the mass flow, of a fluid, first of all, the greatest value of a measure for heat transfer from the heated temperature sensor to the fluid in a first time window of predetermined length is ascertained. Then, it is checked whether values of the measure for heat transfer in the first time window before and after the greatest value of the measure for heat transfer are present and are less than the difference between the greatest value and a Δ1 of predetermined size. The result of the testing is applied for detecting the presence of a droplet.
According to the invention, for detecting presence of a droplet, respectively for detecting formation of a droplet, on a heated temperature sensor of a thermal, flow measuring device for measuring the flow, especially the mass flow, of a fluid, first of all, a measure for heat transfer from the heated temperature sensor to the fluid is examined for the presence of a periodicity in a predetermined interval. The result of this investigation, thus the information whether a periodicity is present in the predetermined interval, is then applied for detecting the presence of a droplet. In given cases, other information is evaluated, such as e.g. which period the periodicity present in the predetermined interval has.
Heat can be transferred in different ways, e.g. by means of convection and radiation. Here, there is a heat flow at an interface between heated temperature sensor and fluid. The heat moves, in such case, principally from the heated temperature sensor to the fluid. However, heat can also flow from the fluid to the heated temperature sensor, e.g. when heat is expelled by condensation of gaseous fluid at the interface between heated temperature sensor and fluid.
In contrast to DE 10 2008 043 887 A1, it is not so much to detect, at phase boundaries of the fluid, droplets, which condense on the heated temperature sensor, as it is to detect droplets in a wet gas flow, especially in biogas. Thus, in an embodiment of the invention, the heated temperature sensor of the thermal, flow measuring device is applied in a gaseous flow having a relative humidity of at least 80%. In a form of embodiment of the invention, droplets are detected in an otherwise gaseous flow having a relative humidity of 100% or even in a supersaturated flow.
A measure for heat transfer is, for example, the heating power for heating the heated temperature sensor when a predetermined temperature difference is set between heated temperature sensor and unheated temperature sensor of the thermal, flow measuring device. If, however, the heating power for heating the heated temperature sensor is held constant, the temperature difference between heated temperature sensor and unheated temperature sensor of the thermal, flow measuring device is a measure for the heat transfer. Naturally, there exist also mixed forms, such as the so-called power coefficient. This is calculated, for example, by applying the formula PC(t0)=P(t0)/(THeated(t0)−TMedium(t0)) at a point in time to, wherein PC stands for the power coefficient, P is the heating power, THeated is the temperature of the heated temperature sensor and TMedium is the temperature of the unheated temperature sensor of the thermal, flow measuring device.
In a first further development of the invention, for detecting presence of a droplet on a heated temperature sensor of a thermal, flow measuring device, the greatest value of the heating power for heating the heated temperature sensor in a first time window of predetermined length is ascertained. For example, a curve of heating power signal versus time is plotted and the global maximum xM of the curve of the heating power signal in the first time window ascertained. Then, the curve is checked for the presence of a value xl left of the global maximum xM and for the presence of a value xr right of the global maximum xM, which values xl and xr lie in the predetermined first time window and for which it holds that xy≦xM−Δ1, with y=r,l and with Δ1 of a predetermined size. If the said values xy≦xM−Δ1 with y=r,l exist in the first time window, then presence of a droplet is recognized.
In a further development of the invention, detection of the presence of a droplet is signaled e.g. by output of a signal, especially an alarm-signal. Alternatively, the flow signal is corrected or output as untrustworthy, respectively burdened by error or not taken into consideration for calculating the flow in a time window around the arisen presence of a droplet.
In an additional further development of the method of the invention, following the preceding method steps, the first time window is shifted by a predetermined measure to the right, thus to a later point in time. Thereafter, the method can begin anew.
The predetermined measure amounts, in such case, especially exactly, to a discrete value. A typical sampling rate for the method of the invention amounts to between 4 and 200 Hz.
In an additional further development of the invention, the predetermined length of the first time window amounts to between 1.5 and 20 seconds. In the case of a sampling rate of 100 Hz for digitizing an analog signal, here the measure of the heat transfer, there results, thus, a length of the first time window of 150 to 2000 discrete measured values.
Further developed, the predetermined Δ1 amounts to between 0.005 and 0.06 watt, when the measure for heat transfer is the heating power for heating the heated temperature sensor.
At the same time or subsequently, according to a further development of the invention, supplementally, method steps as follows can be performed for detecting presence of a droplet on a heated temperature sensor of a thermal, flow measuring device for measuring flow of a fluid:
examining a measure for heat transfer from the heated temperature sensor to the fluid for the presence of a periodicity in a predetermined interval. The result of this investigation, thus information concerning whether a periodicity is present in the predetermined interval, is then applied for detecting the presence of a droplet. In given cases, other information is evaluated, such as e.g. the period of the periodicity present in the predetermined interval.
In an additional further development of the invention, for detecting presence of a droplet on a heated temperature sensor of a thermal, flow measuring device, the heating power for heating the heated temperature sensor is examined for the presence of a periodicity in a predetermined interval and the periodicity present in the predetermined interval applied for detecting the presence of a droplet. The presence of a periodicity in a predetermined interval means that the period, thus the time between two events, respectively the frequency of the events, is greater than a predetermined minimum value and less than a predetermined highest value, wherein the minimum and highest values form the limits of the predetermined interval.
For example, a heating power signal is plotted versus time. The signal is examined for periodicities, for example, by means of a Fourier transformation, especially a fast Fourier transformation (FFT). Then, it is examined whether the period lengths lie in an interval of predetermined size, thus whether a periodicity is present in the predetermined interval. If this is the case, then presence of a droplet is recognized.
In general, for investigating the measure for heat transfer from the heated temperature sensor to the fluid for the presence of a periodicity in a predetermined interval, a Fourier transformation of the measure for heat transfer can be applied.
The said Fourier transformation is not the only opportunity for investigating for the presence of a periodicity. Along with that, there is, for example, also the auto-correlation function. In a further development of the invention, for investigating the measure for heat transfer from the heated temperature sensor to the fluid, especially for investigating the heating power for heating the heated temperature sensor, for the presence of a periodicity, method steps are performed as follows:
ascertaining the greatest value of the measure for heat transfer in a second time window of predetermined length;
testing the values of the measure for heat transfer in the second time window for the presence of a second value of the measure for heat transfer after the first, greatest value of the measure for the heat transfer, which is less than the difference between the first, greatest value and a predetermined Δ2;
storing the point in time of the first, greatest value of the measure for heat transfer in the case of presence of the second value of the measure for the heat transfer;
shifting the second time window by a predetermined measure to a later point in time;
repeating the above method steps;
ascertaining the separations of three stored points in time following one after the other;
testing an interval of predetermined size for encompassing the respective separations in time.
Thus, for example, first of all, a curve of the signal of the heating power for heating the heated temperature sensor is plotted versus time and the global maximum xM of the curve in the second time window ascertained. Then, it is checked whether, in the second time window, a value xr to the right of the maximum exists, for which: Xr≦xM−Δ1, with a Δ1 of predetermined size. In case such a value xr exists, at least the time value of the maximum is stored permanently in a memory for later application. Thereafter, the second window is shifted by a predetermined measure to the right and said method steps repeated in this section, until at least three time values of three global maxima in three second time windows are stored. A shifting to the right means that the window is shifted to a later point in time. Analogously, an earlier point in time is located to the left and a later point in time to the right of the starting point in time.
If three time values are stored, their time separations relative to one another are ascertained. If these separations correspond to a period length in an interval of predetermined size, if thus the two ascertained separations lie above a lower limit value and under an upper limit value, then the presence of a predetermined periodicity has been detected and is, in given cases, output. The storing of time values occurs, for example, by means of a time stamp, which associates a point in time with the event of the invention.
In an additional further development of the invention, the predetermined length of the second time window amounts to between 1.5 and 20 seconds. In the case of a sampling rate of 100 Hz for digitizing an analog signal, here the measure of the heat transfer, there results, thus, a length of the first time window of 150 to 2000 discrete measured values. A typical sampling rate for the method of the invention amounts to between 4 and 200 Hz.
Further developed, the predetermined Δ1 amounts to between 0.005 and 0.06 watt, in case the measure for heat transfer is the heating power for heating the heated temperature sensor.
Another further development adds the feature that the second time window is shifted by exactly one discrete value to the right. Naturally, thus, in a plurality of first time windows following one after the other, always the same point in time can be identified, which, according to the invention, should be stored. Of course, only points in time are evaluated, which have a separation greater than zero relative to one another.
In an additional further development of the method of the invention, the heated temperature sensor is heated periodically, wherein the periodicity of the heating periods is less than the periodicity in the predetermined interval for detecting the presence of a droplet. The periodicity of the heating periods falls, thus, not in the interval of the periodicity of the measure for heat transfer for detecting, the presence of a droplet.
The predetermined interval for detecting the presence of a droplet checked for the presence of the periodicity of the measure for heat transfer amounts, further developmentally, to 15 to 3000 seconds, respectively a corresponding number of discrete values, in the case of a sampling rate typical for the invention.
Naturally, also the two droplet types can occur together, so that the combination of the two described method parts leads to an increase of the probability of detecting the presence of a droplet. The individual method steps can, in such case, follow sequentially one after the other or be executed simultaneously, especially when the lengths of the respective time windows are selected correspondingly, especially when, the first and second time windows are equally long.
Corresponding to a further development of the invention, thus, the length of the first time window equals the length of the second time window. In an additional further development of the invention, Δ1 equals Δ2.
At the same time or subsequently in time, according to a further development of the invention, supplemental method steps for detecting presence of a droplet on a heated temperature sensor of a thermal, flow measuring device for measuring flow of a fluid can be performed as follows:
ascertaining the greatest value of a measure for heat transfer from the heated temperature sensor to the fluid in a second time window of predetermined length;
testing whether values of the measure for heat transfer in the second time window before and after the greatest value of the measure for heat transfer are present, which are less than the difference between the greatest value and a Δ2 of predetermined size. The result of the testing is then applied for detecting the presence of a droplet.
The invention permits numerous forms of embodiment. Some thereof will now be explained in greater detail based on the figures of the appended drawing. Equal elements are provided in the figures with equal reference characters. The figures of the drawing show as follows:
The terminology, presence of a droplet, means the presence of a droplet on a surface of the thermal, flow measuring device, such that the droplet has an interface with the fluid. In the following, the invention will be explained in greater detail based on the heating power as measure for the heat transfer. This is intended to be representative for all measures of heat transfer.
There are different types of droplets, which can be detected with a method of the invention. Here, only some selected examples will be explained in greater detail, without making any claim of completeness.
A droplet 5 arises, for example, at the joint between shell 2 and pipeline 4. First, it is held at that position by surface tension. The left picture of
Another type of presence of a droplet is sketched in
This periodically occurring presence of a droplet is detected according to the invention by examining the heating power for heating the heated temperature sensor for the presence of a periodicity in a predetermined interval and applying discovered periodicity in the predetermined interval for detecting the presence of droplets.
The type of droplet condensing on the temperature sensor is subject to a series of influencing factors. Some thereof will be explained in greater detail based on
In the first time window 61, the criterion for detecting presence of a droplet is fulfilled, since within the first time window 61, both before as well as also after the highest value of the heating power in the time window, values exist, which are less than the difference between the highest value and a predetermined Δ1.
In the first time windows 62 and 63, this is, in contrast, not the case, since in the first time window 62, indeed, such a value exists to the right of the highest value in the first time window 62, however, not to the left thereof. In the first time window 63, none of the values subceed, or fall beneath, the limit value formed by the difference between the highest value and a predetermined Δ1.
The presence of a droplet is, among other things, at least dependent on the installation conditions and flow impingement conditions of the thermal, flow measuring device, especially on the angle with respect to the Earth's surface, on the entry depth into the measuring tube and on the flow velocity of the fluid in the pipeline. Above all, however, it depends on the chemical composition of the fluid and on the fractional content of droplets in an otherwise gaseous flow. Therefore, among other things, also the predetermined window lengths and the respectively predetermined Δ1, respectively Δ2, are dependent thereon.
In general, the predetermined length of the first and/or of the second time window and/or the magnitude of the predetermined Δ1, respectively Δ2, are selected as a function of the installed position of the heated temperature sensor of the thermal, flow measuring device and/or its structural embodiment, especially its medium-contacting surface and/or the flow velocity of the fluid. Along with that, decisive are the installed position, the heating power expended for the heating, the selected temperature difference between heated and unheated temperature sensors and the chemical composition as well as the thermodynamic state, such as pressure in the, and temperature of the, fluid.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10 2011 089 598.1 | Dec 2011 | DE | national |
| 10 2011 089 600.7 | Dec 2011 | DE | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/EP2012/073362 | 11/22/2012 | WO | 00 | 6/18/2014 |
