The invention relates to a system and method for detecting the convective heat transfer coefficient on a surface of a body around which flow occurs and/or which is heated.
An apparatus for determining the convective heat transfer coefficient on a heated surface is known from DE 10 2016 107 212 A1. This known apparatus measures the temperature difference between the surface temperature of the convection surface and the ambient temperature as well as a further temperature difference between a temperature in the vicinity of the convection surface within the interface and the ambient temperature. This well-known sensor is based on the insight that the temperature profile within the interface includes an exponential curve, with the convective heat transfer coefficient as a constant. By determining three supporting points, it is thus possible to determine the exponential curve and therefrom the convective heat transfer coefficient. This known apparatus is also referred to below as a CHM sensor.
Alternatively, the exponential drop in the air temperature above a convection surface can be determined optically by means of a laser differential interferometer. A measurement setup of this type renders possible an accurate detection of the temperature profile and thus of the convective heat transfer coefficient hc. However, the amount of technical equipment is very great so that a measurement of this type is not suitable for routine measurements.
It has been shown that the measured values of the convective heat transfer coefficient that are determined optically by means of laser differential interferometry differ from the values which were measured with the design of thermocouples in the interface that is known from DE 10 2016 107 212 A1. On the basis of the prior art, the object of the invention is therefore to provide a method for determining the convective heat transfer coefficient, which requires less technical equipment than the known optical measurement and nevertheless provides similarly accurate measurement results.
A method for detecting a convective heat transfer coefficient hc on a surface of a body around which flow occurs and/or which is heated, in which a first temperature, a second temperature and a third temperature are each measured at a predeterminable distance from the surface of the body around which flow occurs, at least a first device for determining a temperature and a second device for determining a temperature and a third device for determining a temperature being used to measure the temperatures. The invention also relates to a method for detecting the thickness of an interface above a surface of a body around which flow occurs and/or which is heated, in which three temperatures are each measured at a predeterminable distance from the surface of the body around which flow occurs.
According to the invention, this object is achieved by one or more of the methods claimed below.
According to the invention, it is proposed to measure at least three temperatures on a surface of a body around which flow occurs and/or which is heated in order to detect the convective heat transfer coefficient hc. In order to detect the temperatures, at least a first device for detecting a temperature, a second device for detecting a temperature and a third device for detecting a temperature are available, which are each arranged at a predeterminable and in each case different distance from the surface of the body around which flow occurs. In some embodiments of the invention, the at least three devices for detecting the temperatures can be resistance thermometers and/or thermocouples. For the purposes of the present description, the distance from the surface of the body around which flow occurs is defined as the length of the normal vector between the respective device for determining the temperature and the surface.
In some embodiments of the invention, the first device for detecting the temperature is arranged directly on the surface of the body around which flow occurs and/or which is heated, and the third device for detecting a temperature is arranged at a greater distance from the surface so that it comprises the ambient temperature. The second device for determining a temperature is located within the interface, for example at a distance of between about 1 mm and about 3 mm.
According to the invention, it was realized that the heat flowing off via the lead wires and/or the mechanical fastening apparatus of the devices for determining the temperatures leads to a falsification of the measured values. According to the prior art, this heat flow has not been taken into account to date so that the convective heat transfer coefficient hc was determined from the thermal conductivity λL of the flowing medium, the distance X2 of the second device for determining the temperature and the three measured temperatures To, Tx and TL from the following formula, which assumes an undisturbed exponential curve of the temperature within the interface:
According to the invention, however, it was realized that due to the heat conduction via the individual components of the devices for determining the temperatures, the temperature Tx at the point X2 assumes a different value which deviates from the undisturbed exponential temperature curve. According to the invention, it was therefore realized that the convective heat transfer coefficient hc should be correctly determined from the measured temperatures, the distance X2 of the second device for determining a temperature and the heat conduction coefficient λM of the apparatus used according to the invention as follows:
The convective heat transfer coefficient hc determined in this way substantially corresponds to the value determined by means of the laser differential interferometer, the convective heat transfer coefficient hc being obtainable according to the invention with considerably less technical equipment. According to the invention, it is thus proposed to use the known apparatus containing only three devices for determining a temperature in order to detect the convective heat transfer coefficient and to achieve a significantly improved accuracy by a modified evaluation of the detected measured values.
In the same way, it is also possible in some embodiments of the invention to determine the thickness d of the interface above a surface of a body around which flow occurs and/or which is heated. The thickness d of the interface here denotes the distance X=d above the surface around which flow occurs, at which the maximum temperature difference between the surface and the environment has dropped to e−1, i.e., about 36.788%, where e denotes Euler's number. Since the convective heat transfer coefficient hc can be calculated from the heat conduction coefficient λL of the flowing medium and the interface thickness d as hc=λL·d−1, the thickness d of the interface is obtained from the measured temperatures To, Tx and TL, the distance X2 of the second device for determining a temperature above the surface and the heat conduction coefficients λL of the flowing medium and λM of the sensor arrangement as:
In some embodiments of the invention, the distance X3 at which the third temperature TL is measured can be between about 9 mm and about 20 mm. In other embodiments of the invention, the distance X3 can be between about 10 mm and about 14 mm. In yet other embodiments of the invention, the distance X3 can be selected to be between about 11 mm and about 16 mm. This allows the third device for determining a temperature to be used to reliably determine the ambient temperature which is largely unaffected by the temperature of the surface.
In some embodiments of the invention, the first device for determining a temperature, the second device for determining a temperature and the third device for determining a temperature can each be formed by thermocouples, a first thermoelectric voltage U1 being measured between the first and the third device for determining a temperature and a second thermoelectric voltage U2 being measured between the second and the third device for determining a temperature. Since it is proposed according to the invention that, in order to determine the interface thickness d or the convective heat transfer coefficient hc, only the temperature differences of the first and third or the second and third devices for determining a temperature be correlated, these temperature differences can thus be represented directly by the measured thermoelectric voltages. This facilitates the evaluation of the measurement so that an electrical signal representing the convective heat transfer coefficient can be generated directly with little technical equipment, for example an analog computing circuit. An analog computing circuit of this type can be realized with operational amplifiers, for example.
In some embodiments of the invention, the parameter
can be determined by a calibration measurement. A calibration measurement takes into account the fact that the temperature Tx measured by the second device for determining a temperature is influenced by both the flowing medium as well as lead wires and optional mechanical fastening apparatuses of the sensor. This influence can either be determined mathematically by a computer simulation of the heat flows or, in a particularly simple way, by a calibration measurement for each sensor or each sensor type.
In some embodiments of the invention, the calibration measurement can be carried out by means of laser differential interferometry. Since laser differential interferometry provides a value measured without any contact, it can thus be used to determine the actual temperature Tx of the undisturbed interface. By comparing the measured value obtained in this way with the measured value of the second device for determining a temperature, the sensor according to the invention can be calibrated in a simple manner.
The invention shall be explained in more detail below on the basis of drawings and an exemplary embodiment. In these drawings:
The interface sensor 1 is designed to detect three temperatures or two temperature differences. For this purpose, the interface sensor has a first device for detecting a first temperature 31, which is arranged at a first distance X1 from the surface 65. In the illustrated exemplary embodiment, the first device 31 for detecting a first temperature is located directly on the surface 65. The distance X1 is therefore 0 mm.
Furthermore, the interface sensor 1 has a second device 32 for detecting a second temperature, which is arranged at a distance X2 above the surface 65. The distance X2 can be between 1 mm and about 3 mm, for example. The distance X2 is selected in such a way that the second device 32 for detecting a second temperature is located within the interface forming above the surface 65.
Finally, the interface sensor 1 has a third device 33 for determining a third temperature, which is arranged at a distance X3 above the surface 65. The distance X3 can, for example, be between about 9 mm and about 20 mm or between about 10 mm and about 14 mm or between 11 mm and about 16 mm. The distance X3 is selected in such a way that the third device for determining a third temperature detects the ambient temperature of the medium flowing above the surface 65 outside the interface. Thus, the distance X3 above the surface 65 can be selected on the basis of the expected flow velocity in such a way that a longer distance is selected when the flow velocity is low and a shorter distance is selected when the flow velocity is high. Thus, from the foregoing, X1<X2<X3.
In the illustrated exemplary embodiment, the first, second and third devices 31, 32 and 33 for determining temperatures are designed as thermocouples. For this purpose, the interface sensor 1 has a first wire 21, which consists of a first material. One end of the first wire 21 is connected to one end of a second wire 22. The second wire 22 is made of a second material so that a thermoelectric voltage can be formed at the contact point, which voltage represents a measure of the first temperature To of the surface 65.
The first wire 21 also has a second end which is arranged at a distance X3 from the surface 65. A third contact point with a fourth wire 24 is formed at this end. This contact point forms the third device 33 for determining the third temperature TL. Similarly, a further contact point with a third wire 23 is located along the longitudinal extension of the first wire 21. This contact point forms the second device 32 for determining the second temperature Tx.
In some embodiments of the invention, two thermoelectric voltages can thus be determined. A first thermoelectric voltage is determined by means of a first measuring device 41 between the second wire 22 and the fourth wire 24, and a second thermoelectric voltage is determined by means of a second measuring device 42 between the fourth wire 24 and the third wire 23. The first thermoelectric voltage is thus a measure of the first temperature difference To−TL. The second thermoelectric voltage is a measure of the second temperature difference Tx− TL.
The interface sensor 1 can be attached to the surface 65 in a simple manner by means of an adhesive tape 7. Due to this, the interface sensor 1 is also suitable for a temporary or mobile use, for example for experiments in a flow channel. In addition, the adhesive tape renders possible a mounting without disturbing the geometry of the surface.
In some embodiments, the interface sensor 1 can contain further elements, in particular mechanical fastening apparatuses which hold the device 31, 32 and 33 for determining the temperatures To, TL and Tx in the intended positions thereof. This can prevent deformation or a change in the distances X2 and X3 and/or reduce the risk of mechanical damage to the interface sensor 1.
The temperature profile within the interface above the surface 65 follows an exponential function, which is why known methods for evaluating the measured values are essentially based on deriving the coefficients of an exponential function from the measured values To, Tx and TL, which coefficients represent the interface thickness and/or the convective heat transfer coefficient. According to the invention, however, it was realized that the first, third and fourth wires 21, 23 and 24 and optional mechanical support structures or fastening apparatuses are used to derive a heat flow which distorts the measured value Tx at the distance X2. As a result, the convective heat transfer coefficients hc determined by means of the interface sensor 1 differ from the convective heat transfer coefficients hc measured without contact by means of laser differential interferometry. Therefore, the invention proposes an alternative evaluation of the first and second thermoelectric voltages in order to obtain a more accurate detection of the interface thickness d and the convective heat transfer coefficient hc. The derivation of the formula according to the invention is explained on the basis of
Furthermore, the amount of heat q1+q3 flows from the surface 65 due to the heat transfer along the first wire 21, the third wire 23 and the fourth wire 24 as well as along possibly existing mechanical support structures, which are not shown in
As explained in
Furthermore, the second Kirchhoff's law applies
The total convective heat flow emanating from the surface 65 (neglecting the radiant heat) corresponds to the temperature difference between the surface 65 and the medium surrounding the surface 65. The following therefore applies:
It follows that qGES=q2+q4=q1+q2.
Thus, the following applies
It follows therefrom that
Here, λM denotes the heat conduction coefficient of the sensor arrangement 1, which results from the geometry and the respectively employed materials. Since X2 is also a constant resulting from the geometry of sensor 1, the convective heat transfer coefficient hc only depends on the constant
and the measured temperature differences. Constant Λ here denotes the heat transmission coefficient of the sensor. Since the temperature differences, as described above, are given directly by the thermoelectric voltages U1 and U2, the convective heat transfer coefficient hc and the interface thickness values derived therefrom can be determined simply by forming a difference, multiplication and division. Constant Λ can here be advantageously determined by a calibration measurement. On the one hand, this avoids a time-consuming calculation and, on the other hand, sample scattering from different but nominally identical sensors 1 can be taken into account in a simple manner.
The present relationships shall be explained in more detail below by means of an exemplary embodiment. A surface 65 is considered, which has a surface temperature To of 20° C. The surface 65 is located in an environment having an air temperature TL=0° C. In addition to the first device 31 for determining a first temperature To and a third device 33 for determining a third temperature TL, the sensor 1 also has a second device 32 for determining a second temperature Tx, which is at a distance X2=2 mm from the surface 65. In the illustrated exemplary embodiment, the measured second temperature Tx=17.1° C.
The sensor used according to the invention has a calibration factor Λ=30 W·m−2·K−1. When evaluating the measured values To−TL and Tx−TL obtained according to the invention, the convective heat transfer coefficient hc results from the equation
According to the invention, the convective heat transfer coefficient is thus hc=5 W·m−2·K−1.
This results in a total heat flux density of 100 W·m−2. The partial heat flux densities shown in
When evaluating the measured values To−TL and Tx−TL obtained according to the prior art, the convective heat transfer coefficient hc results from the equation
The value of the convective heat transfer coefficient calculated in this way is hc=2.17 W·m−2·K−1. The total heat flow is calculated therefrom as 43.4 W·m−2. Since the heat flow via the material of the sensor is not taken into account according to the prior art, the amount of the measured value Tx of the second device 32 for determining a temperature is systematically overestimated, resulting in a measurement error of approximately 56% in the illustrated exemplary embodiment.
The situation described above in the exemplary embodiment is explained again below on the basis of
The value indicated on the abscissa is thus a measure of the thermal conductivity of the materials of the sensor or the cross-section thereof and of the distance of the second device 32 for determining a temperature Tx from the surface 65.
Of course, the invention is not limited to the illustrated embodiments. Therefore, the above description should not be regarded as limiting but as explanatory. The following claims should be understood as meaning that an indicated feature is present in at least one embodiment of the invention. This does not exclude the presence of further features. Insofar as the description or the claims define “first” and “second” features, this designation is used to distinguish between similar features without establishing an order of priority. The research work having led to these results has been funded by the European Union.
Number | Date | Country | Kind |
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102021211392.3 | Oct 2021 | DE | national |
This is Bypass Continuation-in-Part of PCT/EP2022/077935 filed 7 Oct. 2022, and published as WO 2023/057625A1. Priority is claimed to DE 10 2021 211 392.3 filed 8 Oct. 2021. The contents of the aforementioned applications are incorporated by reference in their entirety.
Number | Date | Country | |
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Parent | PCT/EP2022/077935 | Oct 2022 | WO |
Child | 18627518 | US |