The invention relates to a method and a system for determining sheet resistance using probe contact.
There are four-probe point contact methods of measurement of sheet resistance, for example as described in the following publications:
The most important are in-line four probe, square four probe and the van der Pauw method. The first two techniques are essentially local and their precision depends on the precision of contact arrangement. Many works describe methods to introduce automatic measurements, increase precision and corrections related to non-perfect alignment of contacts. Such methods are disclosed for example in patent documents: U.S. Pat. Nos. 4,383,217, 6,815,959, EP0299875, U.S. Pat. No. 9,030,219, EP0134908, U.S. Pat. No. 3,783,375, EP1698905.
Multipoint probes were used in order to increase number of independent measurements. However, in the data analysis, four-probe measurements were used for extraction of the specific resistance, as disclosed for example in patent documents: EP1095282, U.S. Pat. Nos. 3,345,567, 8,536,572.
Applicant has recognized a need to provide a new, alternative method for determining sheet resistance, which would not require positioning of the probes at specific positions, but instead allow more freedom in placement of the probes, or even, in accordance with certain embodiments, to allow positioning of the probes at almost any arbitrary position.
Certain embodiments relate to a computer-implemented method for determining a sheet resistance of a sample (1) by using point probes, the method comprising the steps of:
(a) positioning five point probes on the sample at selected positions which are distanced from an edge of the sample:
(b) connecting the five point probes in five configurations wherein each configuration comprises a different set of four point probes and measuring a resistance between the four point probes for each configuration;
(c) using a data processor configured to determine the sheet resistance (ρ0) based on an equation that relates the sheet resistance (ρ0) to each of the resistances, r1, r2, r3, r4, r5.
In some embodiments this equation is in the form of ƒ(ρ0, r1, r2, r3, r4, r5)=1. In some embodiments this equation is in a form of ƒ(ρ0, r1, r2, r3, r4, r5)=1, wherein
The selected positions of the five point probes may include the following set of relative coordinates: {(1.00, 0.00), (0.45, 0.24), (−0.95, 0.30), (−0.95, −0.30), (−0.30, −0.81)} each within an accuracy of ±0.05.
The method may comprise positioning more than five probes in step (a) and performing steps (b) and (c) for different sets of five probes to obtain independent information on the measured sheet resistance for each set.
One of the probes can be a scanning probe and the method may comprise repeating steps (a)-(c) wherein step (a) in successive iterations includes changing the position of the scanning probe (2e) such that the determined sheet resistance (ρ0) in step (c) for successive iterations can be used to determine lateral distribution of the sheet resistance corresponding to the positions of the scanning probe.
Other embodiments relate to a system for determining a sheet resistance of a sample by using point probes, the system comprising: five point probes for positioning on the sample; a current and voltage meter configured to measure current and voltage and calculate values of resistances between the point probes; a data processor (for example coupled to or in communication with to the current and voltage meter) that determines the sheet resistance (ρ0) based on an equation ƒ(ρ0, r1, r2, r3, r4, r5)=1. The data processor determines the sheet resistance (ρ0) based on an equation that relates the sheet resistance (Po) to each of the resistances, r1, r2, r3, r4, r5. This equation is in the form of ƒ(ρ0, r1, r2, r3, r4, r5)=1 (or a form that is algebraically equivalent thereto). This equation is in a form of ƒ(ρ0, r1, r2, r3, r4, r5)=1, wherein
wherein the resistance values correspond to resistance measurements provided by the current and voltage meter during a procedure that involves:
(a) positioning the five point probes on the sample at selected positions which are distanced from an edge of the sample;
(b) connecting the five point probes in five configurations and measuring, by the current and voltage meter, a resistance for each configuration.
The method according to some embodiments of the invention involves use of five probes located close to each other, far from the sample edge, but at almost any arbitrary position. Measurement using five probes brings in principle more information than measurements with four contacts, and this extra information is used for determination of the sheet resistance in agreement with Laplace equations for flows in homogeneous infinite plane.
As compared to the van der Pauw method (wherein the contacts can be almost arbitrarily arranged on the sample edge), the five contacts in the method according to the invention can be located far from the edge in accordance with certain embodiments.
As compared to the known four point methods (in-line four probe and square four probe), wherein the contacts can be located far from the edge, the method according to certain embodiments of the invention does not require a precise placement of probes (wherein the four point methods require a precise placement, which is problematic in particular in microscopic or nanoscopic scale) because it is based on the equation (5) (as discussed below) that has been developed for this five probes case.
These and other features, aspects and advantages of the invention will become better understood with reference to the following drawings, descriptions and claims.
Various embodiments are herein described, by way of example only, with reference to the accompanying drawings, wherein:
The following detailed description is of the best currently contemplated modes of carrying out the invention. The description is not to be taken in a limiting sense, but is made merely for the purpose of illustrating the general principles of the invention.
Introduction—Four Point Probe
First, as an introduction, four point probe will be described. Assume the probes are positioned at arbitrary positions a, b, c, d on a homogeneous infinite thin conducting plane. The four-probe resistance can be defined in a standard way as rabcd=Vcd/jab wherein the current jab enters the sample at the contact a and leaves at the contact b, whereas the potential Vcd is measured between contacts c and d, as shown in
ƒ(ρ,r1,r2)=x1+x1, (1)
wherein x1=exp(−πr1/ρ, x2=exp(−πr2/ρ. A curved line resulting by drawing of ƒ(ρ, r1, r2) as function of p, as shown in
where ρ0 is a sheet resistance. This briefly describes the van der Pauw method in a nonconventional form, and will serve as a help in explanation of the invention as follows.
Five Point Probe
Now, in reference to the method according to certain embodiments of the invention, five point contacts will be considered as located at arbitrary positions a, b, c, d, e, on homogeneous thin conducting plane, close to each other and far from the sample edge, as shown in
wherein xi+5=xi is used in order to define xi for indices outside the range 1, . . . 5, and
It can be proven that
ƒ(ρ0,r1,r2,r3,r4,r5)=1, (5)
where ρ0 is the sheet resistance. Thus, for five contacts a, b, c, d, e located at arbitrary positions, a curved line ƒ(ρ, r1, r2, r3, r4, r5) as a function of p, crosses a horizontal line with ordinate 1 at point ρ0, which is the sheet resistance. In this way sheet resistance ρ0 can be determined.
Derivation of the Formula for the Five Point Method
Assume four point contacts at arbitrary positions a, b, c, d on homogeneous infinite thin conducting plane. It follows from elementary analysis that for an four-probe resistance rabcd,
wherein |ac| is a distance between points a and c. The parameter ρ0 is the sheet resistance. For further mathematical derivation consider the plane as a complex plane, and treat positions of five contacts a, b, c, d, e, as complex numbers (a, b, c, d, e ∈). It is known from analysis of complex numbers, that potentials and currents are invariant under conformal transform of a complex domain. Möbius map;
is an example of a conformal transform of a complex plane into itself (ƒ in equation (7) should not be confused with ƒ in equations (1) and (3)). It has an additional property that is uniquely defined by indicating three arguments z1, z2, z3 ∈ and then images ƒ1, ƒ2, ƒ3 ∈. This means that if one chooses three points on a complex plane z1, z2, z3 and three other points ƒ1, ƒ2, ƒ3, it is possible to find explicit form of the Mobius map, i.e. determinate numbers α, β, γ, δ so, that ƒ(zi)=ƒi for i=1,2,3. These considerations show that for any three points a, b, c one can find the Mobius map ƒ by transforming them into 1, 0 and −1. Equation (6) expressed in terms of complex variables is:
wherein |z| is the modulus of the complex number z. One can show by direct calculations that equation (6) is invariant under the Mobius transformation. Thus, without any loss of generality, one may consider the problem of four contact located so that three of them has specific coordinates, a=−1, b=0, c=1, while the two others are located on general positions, d=μ1+iv1, e=μ2+iv2, wherein μ1, v1, μ2, v2 are real numbers. Using the abbreviation introduced by equation (4) the following can be calculated:
Using equations (9) and (13) one may calculate v1 and v2, introduce them into equations (10), (11), (12), then from equations (10) and (12) one may calculate μ1 and μ2. A temporary result is given by:
Finally, introducing v1, v2, μ1, μ2 into equation (11) one gets a relationship between x1, x2, x3, x4, x5 with v1, v2, μ1, μ2 eliminated. Because the resistances ri in equation (4) correspond to the cyclic permutations of contacts, the relation obtained from equation (11) can be arranged into the form of equation (3).
Equations (14) and (15) serve for two possible solutions, therefore there may appear two solutions for the sheet resistivity measurements. This effect is illustrated in
In practice, two independent measurements with two different arrangements of five contacts indicate which value should be considered as the sheet resistance. It can be shown that five positions located on a straight line or on a circle correspond theoretically to a single solution for ρ0 (
Precision of the Method
It is clear from the equation (3), that ƒ is invariant under any permutation of ri. Therefore, equation (5) is valid for any permutation. However, when one solves equation (5) to get ρ0, its precision depends on the contact positions a, b, c, d, e and also on the permutations of ri. This is because under reasonable assumptions that uncertainties of all measured values ri are the same, equal to δr, the precision of the sheet resistance δp can be estimated as:
For a given order of contacts abcde, there are five circular permutations generated by moving the final element of the linear arrangement to its front: abcde, eabcd, deabc, cdeab, bcdea. Similarly, for reverse order edcba. For all these ten permutations uncertainty parameter u (18) have the same value. Therefore one expect to have 5!/10=12 different values of u. Some examples illustrating this are shown in
It is interesting to see what are the solutions of the equation (5) for different inequivalent permutations of contacts abcde. We have calculated resistances ri (4) for contacts arrangements shown in
Measurement System and Method
A system for five point method of measurement of a sheet resistance is shown in
(a) positioning (101) five point probes (2a, 2b, 2c, 2d, 2e) on the sample (1) at selected positions which are distanced from an edge of the sample (1);
(b) connecting (102) the five point probes (2a, 2b, 2c, 2d, 2e) in five configurations wherein each configuration comprises a different set of four point probes (abcd, bcde, cdea, deab, eabc) and measuring (103) a resistance (r1=rabcd, r2=rbcde, r3=rcdea, r4=rdeab, r5=reabc) between the point probes for each configuration;
(c) using a data processor (4) to determine (104) the sheet resistance (ρ0) based on an equation ƒ(ρ0, r1, r2, r3, r4, r5)=1 or an equation that is algebraically equivalent thereto wherein
In some embodiments of the method a current and voltage meter 3 is used in obtaining the measuring (103) of the resistance between the point probes for each configuration, and in some embodiments the data processor is coupled to or in communication with the current and voltmeter.
A circular disk having a diameter of 150 mm made of a high resistivity Cr—Co—Fe—Al alloy was measured by a known prior art apparatus, such as described in a publication “Precise Measurement of Inhomogeneity of 2-D System by Six-Point Method” by K. Szymanski and P. Zaleski (IEEE Trans. Instr. Meas. 66 (2017) 1243). The measurement was done at ambient conditions, without temperature stabilization. Measurement of average four probe resistance was realized by automatic change of current and voltage contacts in order to get all permutations of abcd. Using reciprocity theorem valid for any four probe resistance: rabcd−racbd+radbc=0, which in this case follows directly from equation (4),
δ
where
rabcd=⅛(rabcd+rbadc+rcdab+rdcba−rbacd−rabdc−rdcab−rdcab). (16)
All measurements were performed with stabilized current 100, 200, 300, 400 mA, and resistances were extrapolated to zero current to exclude possible current nonlinearities.
Results of two independent experiments are shown in rows 1 and 2 of the table of
Practical Application
In the van der Pauw method one measures the sheet resistance on a shape with a well-defined edge. Since the sheet resistance is kind of a bulk (or planar) property, the edge may influence the measurements because it introduces a boundary that, in principle, has properties different from that of the bulk. Another advantage is that by an appropriate separation between contacts, one may change the spatial scale of the measurements. In particular, it can be used as a local probe for measurement of planar object in nanometer scale.
As a matter of fact, in the vicinity of the edge the transport properties may not be the same as in the intrinsic properties of the planar sample. In this context five-point method serve as a local probe that should not be obscured by the edge effects.
One of practical applications of certain embodiments of the invention is use of molecular layers as sheet resistance standard, which is important for metrology. This type of sheet resistivity standard would be complementary to recently announced calculable resistances ratio as discussed in a publication “Using a Natural Ratio to Compare DC and AC Resistances” by K. M. Yu et al (IEEE Transactions on Instrumentation and Measurement 2020).
It was reported that polymer spheres of micrometer size, covered by metallic layer were measured using van der Pauw method, where finite element method of calculations were used for data analysis (“Resistance Analysis of Spherical Metal Thin Films Combining Van Der Pauw and Electromechanical Nanoindentation Methods” by M. Bazilchuk et al. (Journal of Electronic Materials, 47 (2018) 6378) or focused ion beam was used for milling cross-shaped structures for four probe van der Pauw measurements (“Electrical four-point probing of spherical metallic thin films coated onto micron sized polymer particles” by S. R. Pettersen et al. (Appl. Phys. Lett. 109 (2016) 043103)). Because a sphere is equivalent in the sense of Möbius transform to a plane, the five point method according to certain embodiments of the invention can be applied for sheet resistance measurement of spherical layers. The method according to the invention can be suitable for this type of measurements and potentially can be applied to objects of, micro- and nano-metric dimensions because results of measurement does not depend on the probes positions, difficult for control in these cases.
The method according to certain embodiments of the invention is particularly suitable for control of properties of metallic layers deposited on polymers. In commercial applications, the metallic layers are deposited on surfaces not necessarily flat. Curved layers cannot be measured precisely with four-probe techniques because distances between the probes are influenced by the surface curvature. In the case of the method according to certain embodiments of the invention, because position of the probes does not influence the results of measurements, the probes can be located on layers having a pronounced curvature.
Another large field of application of certain embodiments of the invention is its application in scanning microscopy. Four probes can be fixed at some positions on the sample interior, far from the edge and far from the region of interest, while the fifth probe can be used for performing a scan. In certain embodiments of the invention, in case of homogeneous sample, a solution of the equation (5) should yield a constant value of ρ0, irrespectively of the fifth probe position. In an opposite case, the results will reveal sample inhomogeneities.
While the invention has been described with respect to a limited number of embodiments, it will be appreciated that many variations, modifications and other applications of the invention may be made. Therefore, the claimed invention as recited in the claims that follow is not limited to the embodiments described herein.
Number | Date | Country | Kind |
---|---|---|---|
434393 | Jun 2020 | PL | national |
Number | Date | Country |
---|---|---|
110426558 | Nov 2019 | CN |
WO-2018127581 | Jul 2018 | WO |
Number | Date | Country | |
---|---|---|---|
20210396794 A1 | Dec 2021 | US |