Claims
- 1. A method for fabricating a radiation-emitting semiconductor chip, which comprises the steps of:
providing an epitaxy substrate having a substrate body made from a material selected from the group consisting of PolySiC and PolyGaN, a bonding layer disposed on the substrate body, and a grown-on layer bonded to the substrate body by the bonding layer; depositing a layer sequence forming a thin-film element on the grown-on layer by epitaxy, the thin-film element being based on a III-V nitride semiconductor material; joining the thin-film element to a carrier; and removing the epitaxy substrate from the thin-film element.
- 2. The method according to claim 1, which further comprises forming the grown-on layer with an Si(111) layer.
- 3. The method according to claim 1, which further comprises forming the bonding layer from a material selected from the group consisting of silicon oxide and silicon nitride.
- 4. The method according to claim 1, which further comprises patterning the layer sequence forming the thin-film element into a plurality of individual thin-film elements which are separate from one another before the carrier is applied.
- 5. The method according to claim 1, which further comprises forming a contact on the thin-film element after the epitaxy substrate has been removed.
- 6. The method according to claim 1, which further comprises after the layer sequence has been applied, performing the steps of:
applying a temporary carrier to the layer sequence; performing the step of removing the epitaxy substrate; applying the carrier to that side of the layer sequence from which the epitaxy substrate has been removed; and removing the temporary carrier.
- 7. The method according to claim 6, which further comprises:
forming the layer sequence from a plurality of GaN-based layers; and patterning the layer sequence prior to an application of the temporary carrier.
- 8. The method according to claim 7, which further comprises making a contact on the thin-film element after the temporary carrier has been removed.
- 9. The method according to claim 1, which further comprises forming the layer sequence with an electrically conductive buffer layer formed on a surface of the grown-on layer.
- 10. The method according to claim 9, which further comprises forming the electrically conductive buffer layer from a plurality of individual layers based on AlGaN.
- 11. The method according to claim 10, which further comprises forming a first individual layer of the electrically conductive buffer layer which directly adjoins the grown-on layer with a higher Al content than a second individual layer which follows the first individual layer, as seen from the grown-on layer.
- 12. The method according to claim 11, which further comprises forming a third individual layer of the individual layers on that side of the electrically conductive buffer layer which is remote from the grown-on layer and the third individual layer has a lower Al content than the second individual layer which precedes it, as seen from the grown-on layer.
- 13. The method according to claim 9, which further comprises forming the electrically conductive buffer layer by the steps of:
applying a plurality of electrically conductive regions, disposed at a distance from one another, to the grown-on layer; and applying a planarizing filler layer on the electrically conductive regions.
- 14. The method according to claim 13, which further comprises forming the plurality of electrically conductive regions using a material selected from the group consisting of InGaN, GaN and InN.
- 15. The method according to claim 13, which further comprises forming the filler layer with a material selected from the group consisting of AlGaN and AlGaInN, with an Al content which is so high that a planar layer is formed.
- 16. The method according to claim 1, which further comprises forming a thickness of the grown-on layer to between approximately 1 μm and 20 μm.
- 17. The method according to claim 1, which further comprises forming a thickness of the grown-on layer to be less than 10 μm.
- 18. The method according to claim 1, which further comprises forming the epitaxy substrate with a coefficient of thermal expansion matched to a material of the thin-film element.
- 19. The method according to claim 1, which further comprises forming the epitaxy substrate with a coefficient of thermal expansion which is greater than a material of the thin-film element.
- 20. A method for fabricating a radiation-emitting semiconductor chip, which comprises the steps of:
providing an epitaxy substrate having a substrate body formed from a material selected from the group consisting of SiC, GaN and sapphire, a bonding layer disposed on the substrate body, and a grown-on layer bonded to the substrate body by the bonding layer; depositing a layer sequence forming a thin-film element on the grown-on layer by epitaxy, the thin-film element being based on a III-V nitride semiconductor material; joining the thin-film element to a carrier; and removing the epitaxy substrate from the thin-film element.
- 21. The method according to claim 20, which further comprises forming the grown-on layer with an Si(111) layer.
- 22. The method according to claim 20, which further comprises forming the bonding layer from a material selected from the group consisting of silicon oxide and silicon nitride.
- 23. The method according to claim 20, which further comprises patterning the layer sequence forming the thin-film element into a plurality of individual thin-film elements which are separate from one another before the carrier is applied.
- 24. The method according to claim 20, which further comprises forming a contact on the thin-film element after the epitaxy substrate has been removed.
- 25. The method according to claim 20, which further comprises after the layer sequence has been applied, performing the steps of:
applying a temporary carrier to the layer sequence; performing the step of removing the epitaxy substrate; applying the carrier to that side of the layer sequence from which the epitaxy substrate has been removed; and removing the temporary carrier.
- 26. The method according to claim 25, which further comprises:
forming the layer sequence from a plurality of GaN-based layers; and patterning the layer sequence prior to an application of the temporary carrier.
- 27. The method according to claim 26, which further comprises making a contact on the thin-film element after the temporary carrier has been removed.
- 28. The method according to claim 20, which further comprises forming the layer sequence with an electrically conductive buffer layer formed on a surface of the grown-on layer.
- 29. The method according to claim 28, which further comprises forming the electrically conductive buffer layer from a plurality of individual layers based on AlGaN.
- 30. The method according to claim 29, which further comprises forming a first individual layer of the electrically conductive buffer layer which directly adjoins the grown-on layer with a higher Al content than a second individual layer which follows the first individual layer, as seen from the grown-on layer.
- 31. The method according to claim 30, which further comprises forming a third individual layer of the individual layers on that side of the electrically conductive buffer layer which is remote from the grown-on layer and the third individual layer a lower Al content than the second individual layer which precedes it, as seen from the grown-on layer.
- 32. The method according to claim 28, which further comprises forming the electrically conductive buffer layer by the steps of:
applying a plurality of electrically conductive regions, disposed at a distance from one another, to the grown-on layer; and applying a planarizing filler layer on the electrically conductive regions.
- 33. The method according to claim 32, which further comprises forming the plurality of electrically conductive regions using a material selected from the group consisting of InGaN, GaN and InN.
- 34. The method according to claim 32, which further comprises forming the filler layer with a material selected from the group consisting of AlGaN and AlGaInN, with an Al content which is so high that a planar layer is formed.
- 35. The method according to claim 20, which further comprises forming a thickness of the grown-on layer to between approximately 1 μm and 20 μm.
- 36. The method according to claim 20, which further comprises forming a thickness of the grown-on layer to be less than 10 μm.
- 37. The method according to claim 20, which further comprises forming the epitaxy substrate with a coefficient of thermal expansion matched to a material of the thin-film element.
- 38. The method according to claim 20, which further comprises forming the epitaxy substrate with a coefficient of thermal expansion being greater than a material of the thin-film element.
- 39. A radiation-emitting semiconductor chip, comprising:
a thin-film element having a plurality of layers formed from a III-V nitride semiconductor material, said thin-film element having an n-conducting side and a p-conducting side; an electrically conductive carrier, said p-conducting side of said thin-film element applied to said electrically conductive carrier; and a contact surface applied on said n-conducting side of said thin-film element, said thin-film element containing a buffer layer being an epitaxy layer adjoining said contact surface, said epitaxy layer formed of an AlGaN-based material and having a first side adjoining said contact surface with a lower Al content than a second side of said epitaxy layer remote from said contact surface, said buffer layer having a plurality of electrically conductive regions made from a different III-V nitride semiconductor material than a remainder of said buffer layer.
- 40. The semiconductor chip according to claim 39, wherein said plurality of electrically conductive regions is formed from a material selected from the group consisting of an InGaN-based material, InN and GaN.
- 41. The semiconductor chip according to claim 40, wherein said electrically conductive regions are formed from a material selected from the group consisting of In1-xGaxN, where 0≦x<1, and In1-x-yAlxGayN, where 0≦x<1, 0≦y<1 and x+y<1, with an Al content which is so low that said electrically conductive regions are formed.
- 42. The semiconductor chip according claim 39, wherein said buffer layer is formed from a plurality of individual layers based on AlGaN.
- 43. The semiconductor chip according to claim 42, wherein:
said thin-film element has a layer sequence adjoining said buffer layer; said plurality of individual layers of said buffer layer includes a first individual layer adjoining said layer sequence, said first individual layer having a higher Al content than a second individual layer following said first individual layer.
- 44. The semiconductor chip according to claim 39, wherein said carrier transmits or partially transmits radiation produced.
- 45. The semiconductor chip according to claim 39, wherein said carrier has a layer which reflects radiation produced or at least in part is provided with a surface that reflects the radiation produced.
Priority Claims (1)
Number |
Date |
Country |
Kind |
100 42 947.5 |
Aug 2000 |
DE |
|
CROSS-REFERENCE TO RELATED APPLICATION
[0001] This application is a continuation of copending International Application No. PCT/DE01/03348, filed Aug. 31, 2001, which designated the United States and was not published in English.
Continuations (1)
|
Number |
Date |
Country |
Parent |
PCT/DE01/03348 |
Aug 2001 |
US |
Child |
10377363 |
Feb 2003 |
US |