1. Field
This disclosure relates generally to semiconductor processing, and more specifically, to a method for forming an asymmetric semiconductor device.
2. Related Art
Different device type have varying requirements due to their characteristics. For example, many analog designs use long gate length devices to minimize random device mismatch. Alternatively, standard Vt devices, such as the core devices, may use a shorter, nominal gate length. Therefore, different designs may require different device types, where for different device types, it may be desirable to use different implant characteristics. However, each additional mask used to form a semiconductor device increases the cost and complexity of the design.
The present invention is illustrated by way of example and is not limited by the accompanying figures, in which like references indicate similar elements. Elements in the figures are illustrated for simplicity and clarity and have not necessarily been drawn to scale.
In one embodiment, an asymmetric device is formed by using mask steps already in use for the formation of other device types. In this manner, an asymmetric device may be formed without additional mask steps. For example, in one embodiment, a first extension region of an asymmetric device is formed during the formation of extension regions of a first type of device and a second extension region of the same asymmetric device is formed during the formation of extension regions of a second type of device, different from the first type of devices, such that the extension regions of the asymmetric device differ from each other. In this manner, by using mask steps which are used for the formation of other device types, different extension region combinations can be achieved for an asymmetric device.
Note that each of implants 42 and 48 described above may include multiple implants having different characteristics, such as different species, conductivities, energies, angles, etc. For example, different implant angles may be used, as needed, to form halo regions during the formation of any of the extension regions. Also, note that each of patterned masking layer 40 and 50, in region 16, have a sidewall which is formed over gate electrode 38 such that only one side (i.e. one sidewall) of gate electrode 38 is exposed. Note that this sidewall for each of patterned masking layer 40 and 50 over gate electrode 38 may be located at different spots over gate electrode 38, so long as only the appropriate side is exposed.
Since different mask steps were used to form extension region 46 and extension region 54 of the same device in region 16, an asymmetric device may be formed in which extension region 46 is not symmetric to extension region 54. For example, they may have different dopant concentrations, different conductivity, different halos, may be formed using different implant energies, or any combination thereof. Also, each of extension regions 46 and 54 may be either P-type regions or N-type regions. Furthermore, note that formation of each of the asymmetric extension region (extension regions 46 and 54), do not require additional mask steps. For example, extension region 46 may be formed simultaneously with the formation of extension regions for a first type of device (such as, for example, during formation of the type of devices in region 12), and extension region 54 may be formed simultaneously with the formation of extension regions for a second type of device (such as, for example, during formation of the type of devices in region 14).
Note that region 12 can be used to form any type of device and region 14 can be used to form any type of device which may be different from those of region 12. For example, they may differ in their well implants, gate dielectrics (e.g. gate oxides), gate electrodes, gate lengths, operating voltages etc., or combinations thereof. Furthermore, the asymmetric devices of region 16 may be any type of devices whose well implants, gate dielectrics (e.g. gate oxides), gate electrodes, and operating voltages are designed as needed for their particular application. For example, the gate dielectric (e.g. gate oxide) of the asymmetric devices of region 16 may be thicker than the gate dielectrics (e.g. gate oxides) of those devices in regions 12 and 14. Also, some characteristics of the asymmetric devices may be the same as those device in region 12 while other characteristics of the asymmetric devices may be the same as those in device region 14. For example, in one embodiment the gate oxide for the device in region 16 is the same as those for region 14. In another embodiment, the type of device in region 12 and the type of device in region 14 operate at different voltages, and an asymmetrical device of region 16 operates at a voltage that is the same as the operating voltage of either the type of device in region 12 or the type of device of region 14. Also, a gate length of an asymmetrical device in region 16 may be greater than a minimum gate length specified for type of device in region 12 or the type of device in region 14. For example, in one embodiment in which region 14 is a DGO device region and region 12 is a standard device region (i.e. a logic device region), the asymmetric devices in region 16 may be analog devices which have long gate lengths similar to those of the DGO devices, but be formed in a same type of well as formed in region 12. In one embodiment, the gate length of the DGO devices and the asymmetric devices are 2 or 3 times longer than the minimum gate length specified for the standard device (i.e. logic devices). Therefore, note that by using the same mask steps used in forming two other types of devices, a third type of device may be formed without additional mask steps.
Therefore, by now it has been appreciated that by using the same mask steps already present in the formation of other types of devices, an asymmetric device may be formed without the need for additional mask steps. In one embodiment, the extension regions of an asymmetric device differ. For example, an asymmetric device used for long gate length analog devices may help improve mismatch, on resistance and frequency. Therefore, different extension and halo combinations from different types of devices may be used to form asymmetric devices without additional mask steps.
Although the invention has been described with respect to specific conductivity types or polarity of potentials, skilled artisans appreciated that conductivity types and polarities of potentials may be reversed.
Moreover, the terms “front,” “back,” “top,” “bottom,” “over,” “under” and the like in the description and in the claims, if any, are used for descriptive purposes and not necessarily for describing permanent relative positions. It is understood that the terms so used are interchangeable under appropriate circumstances such that the embodiments of the invention described herein are, for example, capable of operation in other orientations than those illustrated or otherwise described herein.
Although the invention is described herein with reference to specific embodiments, various modifications and changes can be made without departing from the scope of the present invention as set forth in the claims below. For example the mask steps for use in forming an asymmetric device can be taken from those used in the formation of any other type of device. Accordingly, the specification and figures are to be regarded in an illustrative rather than a restrictive sense, and all such modifications are intended to be included within the scope of the present invention. Any benefits, advantages, or solutions to problems that are described herein with regard to specific embodiments are not intended to be construed as a critical, required, or essential feature or element of any or all the claims.
Furthermore, the terms “a” or “an,” as used herein, are defined as one or more than one. Also, the use of introductory phrases such as “at least one” and “one or more” in the claims should not be construed to imply that the introduction of another claim element by the indefinite articles “a” or “an” limits any particular claim containing such introduced claim element to inventions containing only one such element, even when the same claim includes the introductory phrases “one or more” or “at least one” and indefinite articles such as “a” or “an.” The same holds true for the use of definite articles.
Unless stated otherwise, terms such as “first” and “second” are used to arbitrarily distinguish between the elements such terms describe. Thus, these terms are not necessarily intended to indicate temporal or other prioritization of such elements.
The following are various embodiments of the present invention.
Item 1 includes a method for fabricating an asymmetrical semiconductor device including: on a semiconductor substrate including at least three different regions for different types of devices: forming a first masking layer covering an entire gate region of a first type of semiconductor device and only a first portion of a gate region of the asymmetrical semiconductor device; implanting first and second doped electrode regions of a second type of semiconductor device and a first doped electrode region of the asymmetrical semiconductor device; removing the first masking layer; forming a second masking layer covering an entire gate region of the second type of semiconductor device and only a second portion of a gate region of the asymmetrical semiconductor device; and implanting first and second doped electrode regions of the first type of semiconductor device and a second doped electrode region of the asymmetrical semiconductor device. Item 2 includes the method of item 1, wherein the first doped electrode region of the asymmetrical semiconductor device has a different conductivity than the second doped electrode region of the asymmetrical semiconductor device. Item 3 includes the method of item 1, wherein length of the gate region of the asymmetrical semiconductor device is longer than length of the gate region of one the group consisting of: the first type of semiconductor device and the second type of semiconductor device. Item 4 includes the method of item 1 and further includes forming a first type of well in the second semiconductor device and the asymmetrical semiconductor device; and forming a second type of well in the first semiconductor device. Item 5 includes the method of item 1, wherein the first type of semiconductor device and the second type of semiconductor device operate at different voltages. Item 6 includes the method of item 1, wherein the asymmetrical semiconductor device operates at a voltage that is the same as one of the group consisting of: the first type of semiconductor device and the second type of semiconductor device. Item 7 includes the method of item 1 wherein the asymmetrical semiconductor device operates at a voltage that is different from the first type of semiconductor device and the second type of semiconductor device.
Item 8 includes a method for fabricating at least three different types of devices on a semiconductor substrate including: using a first masking layer covering a gate region of a first type of semiconductor device and only a first portion of a gate region of an asymmetrical semiconductor device to form first and second electrode regions of a second type of semiconductor device and a first electrode region of the asymmetrical semiconductor device; and using a second masking layer covering a gate region of the second type of semiconductor device and only a second portion of a gate region of the asymmetrical semiconductor device to form first and second electrode regions of the first type of semiconductor device and a second electrode region of the asymmetrical semiconductor device, wherein at least a portion of the first and second electrode regions of the asymmetrical semiconductor device have different conductivity. Item 9 includes the method of item 8, wherein the first and second electrode regions of the second type of semiconductor device and the first electrode region of the asymmetrical semiconductor device are one of the group consisting of: P-type regions and N-type regions. Item 10 includes the method of item 8 wherein length of the gate region of the asymmetrical semiconductor device is different than at least one the group consisting of: length of gate region of the first type of semiconductor device and length of gate region of the second type of semiconductor device. Item 11 includes the method of item 8 wherein the first and second electrode regions of the first type of semiconductor device and the second doped electrode region of the asymmetrical semiconductor device are different than the first and second electrode regions of the second type of semiconductor device and the first doped electrode region of the asymmetrical semiconductor device. Item 12 includes the method of item 8 and further includes forming spacers around the gate regions; and forming deep implant regions under only a portion of the first and second electrode regions of the first type of semiconductor device, the first and second electrode regions of the second type of semiconductor device, and the first and second electrode regions of the asymmetrical semiconductor device. Item 13 includes the method of item 8 and further includes forming a first type of well in the second semiconductor device and the asymmetrical semiconductor device; and forming a second type of well in the first semiconductor device. Item 14 includes the method of item 8 wherein the first and second electrode regions of the second semiconductor device and the first electrode region of the asymmetrical semiconductor device have at least one of the group consisting of: different dopant concentrations, different species, different halos, different angled implants, and different implant energies than the first and second electrode regions of the first semiconductor device and the second electrode region of the asymmetrical semiconductor device.
Item 15 includes a method for fabricating at least three different types of devices on a semiconductor substrate including: forming a first electrode region and a second electrode region for a first semiconductor device at the same time as forming a first electrode region of a asymmetrical semiconductor device; and forming a first electrode region and a second electrode region for a second semiconductor device at the same time as forming a second electrode region of the asymmetrical semiconductor device. Item 16 includes the method of item 15 wherein the first and second electrode regions of the second type of semiconductor device and the first electrode region of the asymmetrical semiconductor device are at least one of the group consisting of: P-type regions and N-type regions. Item 17 includes the method of item 15 wherein length of the gate region of the asymmetrical semiconductor device is greater than a minimum gate length specified for at least one the group consisting of: the first type of semiconductor device and the second type of semiconductor device. Item 18 includes the method of item 15 wherein a gate dielectric of the asymmetrical semiconductor device is thicker than gate dielectrics of the first and second semiconductor devices. Item 19 includes the method of item 15 and further includes forming spacers around the gate regions; and forming deep implant regions under only a portion of the first and second electrode regions of the first type of semiconductor device, the first and second electrode regions of the second type of semiconductor device, and the first and second electrode regions of the asymmetrical semiconductor device. Item 20 includes the method of item 15, wherein at least a portion of the first and second electrode regions of the asymmetrical semiconductor device have different conductivity.