The present invention relates to a capacitor structure, and particularly to a method for manufacturing a metal-insulator-metal (MIM) capacitor structure.
Generally, a MIM capacitor comprises two metal electrodes separated by an insulator. The MIM capacitor has advantages of small size, stable capacitor value and little parasitic effect, and so on.
With the development of the integrated circuit technology, the MIM capacitor has been widely used so as to improve the performance of the integrated circuit. Currently, in order to electrically connect the MIM capacitor with other electronic components, the MIM capacitor is usually integrated with an interconnection structure. However, in a conventional process for integrating the MIM capacitor with the interconnection structure, it is necessary to form a number of insulating layers and a number of metal layers. Thus, the conventional process for integrating the MIM capacitor with the interconnection structure a number of depositing steps and etching steps, thereby increasing the production cost and causing the final integrated structure to be complicated.
The present invention also provides a method for manufacturing a MIM capacitor, which has a simple process so as to reduce the production cost.
The present invention provides a method for manufacturing a MIM capacitor. At first, a first opening is formed in a first dielectric layer. A first damascene electrode layer is filled in the first opening. Next, an insulating barrier layer is formed to cover the first dielectric layer and the first damascene electrode layer. Next, a second dielectric layer is formed on the insulating barrier layer. Next, a second opening and a third opening are formed in the second dielectric layer formed on the insulating barrier layer. The second opening and the third opening are located above the first damascene electrode layer to expose a portion of the insulating barrier layer therefrom. Next, the insulating barrier layer in the third opening is removed to expose a portion of the first damascene electrode layer. Next, a second damascene electrode layer is formed in the second opening to be contacted with the insulating barrier layer and a dual damascene structure is formed in the third opening to be contacted with the first damascene electrode layer.
In one embodiment of the present invention, the step of filling the first damascene electrode layer in the first opening includes: forming a metal layer on the first dielectric layer and filling the metal layer into the first opening; and removing a portion of the metal layer outside the first opening to form the first damascene electrode layer.
In one embodiment of the present invention, a chemical mechanical polishing process is applied to remove the portion of the metal layer outside the first opening to form the first damascene electrode layer.
In one embodiment of the present invention, the metal layer is a copper layer.
In one embodiment of the present invention, the step of forming the insulating barrier layer to cover the first dielectric layer and the first damascene electrode layer includes: forming the insulating barrier layer in a single layer structure, and a material of the insulating barrier layer is selected from a group consisting of silicon nitride (SiN), silicon carbide (SiC), silicon carbonitride (SiCN) and silicon oxynitride (SiON).
In one embodiment of the present invention, the step of forming the insulating barrier layer to cover the first dielectric layer and the first damascene electrode layer includes forming the insulating barrier layer in a multilayer structure.
In one embodiment of the present invention, forming the insulating barrier layer in the multilayer structure includes the following steps. At first, a first insulating layer is formed on the first dielectric layer, and a material of the first insulating layer is selected from a group consisting of silicon nitride (SiN), silicon carbide (SiC), silicon carbonitride (SiCN) and silicon oxynitride (SiON). Next, a second insulating layer is formed on the first insulating layer, and a material of the second insulating layer is selected from a group consisting of undoped silicate glass (USG), tantalum oxide (Ta2O5), zirconium oxide (ZrO2) and aluminum oxide (Al2O3).
In one embodiment of the present invention, forming the third opening in the second dielectric layer includes: forming at least one via; and forming one trench located above and communicated with the at least one via.
In one embodiment of the present invention, the third opening is formed by a trench first process, a via first process or a self-aligned process.
In one embodiment of the present invention, the step of removing the insulating barrier layer in the third opening to expose the portion of the first damascene electrode layer includes the following steps. At first, a patterned mask layer is formed on the second dielectric layer to cover the second opening and to expose the third opening. Next, the portion of the insulating barrier layer exposed from the patterned mask is removed. Next, the patterned mask layer is removed.
In one embodiment of the present invention, the step of forming a second damascene electrode layer in the second opening and forming a dual damascene structure in the third opening includes the following steps. At first, a metal layer is formed on the second dielectric layer and is filled into the second opening to be contacted with the insulating barrier layer and into the third opening to be contacted with the first damascene electrode layer. Then, a portion of the metal layer outside the second opening and the third opening is removed to form the second damascene electrode layer and the dual damascene structure.
In one embodiment of the present invention, a chemical mechanical polishing process is applied to remove the portion of the metal layer outside the second opening and the third opening to form the second damascene electrode layer and the dual damascene structure.
In one embodiment of the present invention, the metal layer is a copper layer.
In the method for manufacturing the MIM capacitor according to the embodiments of the present invention, the first damascene electrode layer and the second damascene electrode layer are both formed by a damascene process and are separated by the insulating barrier layer. The insulating barrier can serve as not only an insulator of the MIM capacitor, but also an etch stop layer during forming the second damascene electrode layer. Thus, the MIM capacitor has a simpler structure, thereby reducing the production cost. The MIM capacitor further includes the dual damascene structure formed in the second dielectric layer and the insulating barrier layer and electrically connected to the first damascene electrode layer. The dual damascene structure and the second damascene electrode layer can be formed in a common step. Thus, the process of integrating the MIM capacitor with an interconnection structure can be simplified, thereby reducing the production cost.
The present invention will become more readily apparent to those ordinarily skilled in the art after reviewing the following detailed description and accompanying drawings, in which:
The present invention will now be described more specifically with reference to the following embodiments. It is to be noted that the following descriptions of preferred embodiments of this invention are presented herein for purpose of illustration and description only. It is not intended to be exhaustive or to be limited to the precise form disclosed.
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During forming the second opening 142 in the second dielectric layer 140, the insulating barrier layer 130 can serve as an etch stop layer. That is, due to the etching selectivity of the second dielectric layer 140 and the insulating barrier layer 130, the etching process for forming the second opening 142 in the second dielectric layer 140 will stop on the insulating barrier layer 130. Thus, after the second opening 142 is formed, a portion of insulating barrier layer 130 is exposed from the second opening 142.
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After the second damascene electrode layer 150 is formed, the MIM capacitor 100 is manufactured by the method in accordance with the first embodiment. In detail, the MIM capacitor 100 includes the first dielectric layer 110, the first damascene electrode layer 120, the insulating barrier layer 130, the second dielectric layer 140 and the second damascene electrode layer 150. The first damascene electrode layer 120 is formed in the first dielectric layer 110. The insulating barrier layer 130 covers the first dielectric layer 110 and the first damascene electrode layer 120, and is the single layer structure. The second dielectric layer 140 is formed on and contacted with the insulating barrier layer 130. The second damascene electrode layer 150 is formed in the second dielectric layer 140, is located above the first damascene electrode layer 120 and is contacted with the insulating barrier layer 130.
Particularly, in the MIM capacitor 100, the insulating barrier layer 130 can further serve as a capacitor dielectric layer between the first damascene electrode layer 120 and the second damascene electrode layer 150. In other words, in the method for manufacturing the MIM capacitor 100, it is not necessary to deposit extra dielectric layers between the two electrode layers (i.e., the first damascene electrode layer 120 and the second damascene electrode layer 150). Thus, the method can reduce the production cost of the MIM capacitor and manufacture the MIM capacitor 100 with a simple structure.
It is noted that, during forming the second opening 142, a portion of the insulating barrier layer 130 can be etched due to an over etch effect. Thus, after forming the second opening 142, a final thickness of the insulating barrier layer 130 is determined by an original deposition thickness of the insulating barrier layer 130 and an etching rate of an etchant for etching the second dielectric layer 140 to the insulating barrier layer 130.
According to the method for manufacturing the MIM capacitor 100, it is also noted that, the fabrication of the MIM capacitor 100 can be integrated with a fabrication of an interconnection structure.
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For example, the second opening 242 and the third opening 244 can be formed by a photolithography process. During forming the second opening 242 and the third opening 244 in the second dielectric layer 140, the insulating barrier layer 230 can serve as an etch stop layer. That is, due to the etching selectivity of the second dielectric layer 240 and the insulating barrier layer 230, the etching process for forming the second opening 242 and the third opening 244 in the second dielectric layer 240 will stop on the insulating barrier layer 230. Thus, after the second opening 242 and the third opening 244 are formed, a portion of insulating barrier layer 230 is exposed from the second opening 242 and the third opening 244, respectively.
It is noted that, during forming the second opening 242 and the third opening 244, a portion of the insulating barrier layer 230 can be etched due to an over etch effect. Thus, after forming the second opening 242 and the third opening 244, a final thickness of the insulating barrier layer 230 is determined by an original deposition thickness of the insulating barrier layer 230 and an etching rate of an etchant for etching the second dielectric layer 240 to the insulating barrier layer 230.
Next, the portion of the insulating barrier layer 230 exposed from the third opening 244 is removed so as to expose a portion of the first damascene electrode layer 220, thereby forming the dual damascene opening 262. In the present embodiment, referring to
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In the present embodiment, the second damascene electrode layer 250 and the dual damascene structure 260 are formed at the same time by using a dual damascene process. Thus, it is not necessary to deposit extra dielectric layers and metal layers, thereby simplifying the MIM capacitor 200 with the interconnection structure and reducing the production cost. Thus, the method can reduce the production cost of the MIM capacitor and manufacture the MIM capacitor 100 with a simple structure. Furthermore, the insulating barrier layer 230 can further serve as an etch stop layer and a capacitor dielectric layer between the first damascene electrode layer 220 and the second damascene electrode layer 250. In other words, in the method for manufacturing the MIM capacitor 200, it is not necessary to deposit extra dielectric layers between the two electrode layers (i.e., the first damascene electrode layer 220 and the second damascene electrode layer 250).
According to the method for manufacturing the MIM capacitor 200, it is also noted that, the fabrication of the MIM capacitor 200 can be integrated with a fabrication of an interconnection structure of an integrated circuit.
In the MIM capacitor and the method for manufacturing the MIM capacitor of the present invention, the first damascene electrode layer and the second damascene electrode layer are both formed by a damascene process and are separated by the insulating barrier layer. The insulating barrier can serve as not only an insulator of the MIM capacitor, but also an etch stop layer during forming the second damascene electrode layer. Thus, the MIM capacitor has a simple structure, thereby reducing the production cost. In another embodiment, the MIM capacitor can further includes the dual damascene structure formed in the second dielectric layer and the insulating barrier layer and electrically connected to the first damascene electrode layer. The dual damascene structure and the second damascene electrode layer can be formed in a common step. Thus, the process of integrating the MIM capacitor with an interconnection structure can be simplified, thereby reducing the production cost.
While the invention has been described in terms of what is presently considered to be the most practical and preferred embodiments, it is to be understood that the invention needs not be limited to the disclosed embodiment. On the contrary, it is intended to cover various modifications and similar arrangements included within the spirit and scope of the appended claims which are to be accorded with the broadest interpretation so as to encompass all such modifications and similar structures.
This is a divisional application of U.S. patent application Ser. No. 13/292156, filed on Nov. 9, 2011, which is currently pending. The entirety of the above-mentioned patent application is hereby incorporated by reference herein and made a part of this specification.
Number | Date | Country | |
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Parent | 13292156 | Nov 2011 | US |
Child | 14580151 | US |