Patent Grant
6977177
This invention relates generally to a method for marking petroleum hydrocarbons with substituted anthraquinone compounds for subsequent identification.
Substituted dicyanoanthraquinones, including the following structure,
were disclosed in Japanese Patent Application JP61-246258 as colorants for an optical filter. This reference, however, does not suggest a method for marking petroleum hydrocarbons.
A variety of dyes has been used to mark petroleum hydrocarbons. Some of these are expensive, difficult to prepare, or unstable. Combinations of dyes can be used as digital marking systems, with the ratios of amounts forming a code for the marked product. Additional compounds useful as petroleum markers would be desirable to maximize the available codes. The problem addressed by this invention is to find additional markers useful for marking petroleum hydrocarbons.
The present invention is directed to a method for marking a liquid petroleum hydrocarbon. The method comprises adding to the liquid petroleum hydrocarbon at least one substituted anthraquinone dye having formula (I)
wherein R1 and R2 independently are hydrogen, hydroxy, OR11, amino or NR11R12; R3 and R5 independently are alkyl, aryl, aralkyl, heteroalkyl or heterocyclic; R4 and R6 independently are hydrogen or alkyl; R7, R8, R9 and R10 independently are cyano, nitro or hydrogen, provided that at least two of R7, R8, R9 and R10 are cyano or nitro; R11 is alkyl, aryl, aralkyl, heteroalkyl, heterocyclic or alkanoyl; R12 is hydrogen or alkyl; and wherein the substituted anthraquinone dye(s) has an absorption maximum in the range from 690 nm to 1000 nm.
All percentages are weight percentages, unless otherwise indicated. Concentrations in parts per million (“ppm”) are calculated on a weight/volume basis. When a solvent is not specified for measurement of an absorption maximum, a hydrocarbon solvent is preferred. Extinction values are determined by measuring absorption in absorbance units (“AU”) with a 1 cm path length on 10 mg/L solutions. The term “petroleum hydrocarbons” refers to products having a predominantly hydrocarbon composition, although they may contain minor amounts of oxygen, nitrogen, sulfur or phosphorus; petroleum hydrocarbons are derived from petroleum refining processes; they include, for example, lubricating oil, hydraulic fluid, brake fluid, gasoline, diesel fuel, kerosene, jet fuel and heating oil. An “alkyl” group is a hydrocarbyl group having from one to twenty carbon atoms in a linear, branched or cyclic arrangement. Alkyl groups optionally have one or more double or triple bonds. Substitution on alkyl groups of one or more halo, hydroxy or alkoxy groups is permitted; alkoxy groups may in turn be substituted by one or more halo substituents. Preferably, alkyl groups have no halo or alkoxy substituents, and most preferably, alkyl groups are saturated and unsubstituted. A “heteroalkyl” group is an alkyl group in which at least one carbon has been replaced by O, NR, or S, wherein R is hydrogen, alkyl, aryl or aralkyl. An “aryl” group is a substituent derived from an aromatic hydrocarbon compound. An aryl group has a total of from six to twenty ring atoms, and has one or more rings which are separate or fused. An “aralkyl” group is an “alkyl” group substituted by an “aryl” group. A “heterocyclic” group is a substituent derived from a heterocyclic compound having from five to twenty ring atoms, at least one of which is nitrogen, oxygen or sulfur. Preferably, heterocyclic groups do not contain sulfur. Substitution on aryl or heterocyclic groups of one or more of the following groups: halo, cyano, nitro, hydroxy, alkoxy, alkyl, heteroalkyl, alkanoyl, amino, or amino substituted by one or more of alkyl, aryl, aralkyl, heterocyclic, heteroalkyl or alkanoyl is permitted, with substitution by one or more halo groups being possible on alkyl, heteroalkyl, alkanoyl or alkoxy groups. Preferably, aryl and heterocyclic groups do not contain halogen atoms. In one preferred embodiment of the invention, aryl and heterocyclic groups are unsubstituted or substituted only by alkyl groups. An “aromatic heterocyclic” group is a heterocyclic group derived from an aromatic heterocyclic compound.
In one embodiment of the invention, R4 and R6 are hydrogen; in another embodiment, R4 and R6 are alkyl, preferably C1–C4 saturated unsubstituted acyclic alkyl. In one embodiment of the invention, R3, R5 and R11 in formula (I) are alkyl, aryl or aromatic heterocyclic. Preferably, R3 and R5 represent the same substituent. In one embodiment of the invention, R3 and R5 are aryl substituted by at least one C2–C20 alkyl group or aromatic heterocyclic substituted by at least one C2–C20 alkyl group; alternatively, R3 and R5 are aryl substituted by at least one C4–C20 alkyl group or aromatic heterocyclic substituted by at least one C4–C20 alkyl group; preferably R3 and R5 are phenyl substituted by at least one C2–C20 alkyl group, more preferably by at least one C4–C20 alkyl group. When R3 and R5 are aryl or aromatic heterocyclic groups, preferably R4 and R6 are hydrogen.
In one embodiment of the invention, R3 and R5 are alkyl, preferably C2–C20 alkyl, more preferably C4–C20 alkyl; preferably R3 and R5 are saturated unsubstituted alkyl. In one embodiment of the invention, R3 and R5 are C5–C8 cyclic alkyl groups; preferably R3 and R5 are saturated unsubstituted C5–C8 Cyclic alkyl groups and R4 and R6 are hydrogen. In one preferred embodiment, R3 and R5 are cyclohexyl. In another preferred embodiment, R3 and R5 are C5–C8 cyclic alkyl groups, R4 and R6 are hydrogen, and R1 and R2 are NR11R12, where R12 is hydrogen and R11 is C5–C8 cyclic alkyl, preferably saturated unsubstituted alkyl; preferably R3 and R5 are cyclohexyl and R1 and R2 are cyclohexylamino.
In another preferred embodiment, R3 and R5 are aryl substituted by at least one C2–C20 alkyl group or aromatic heterocyclic substituted by at least one C2–C20 alkyl group, R4 and R6 are hydrogen, and R1 and R2 are NHR11, where R11 is aryl substituted by at least one C2–C20 alkyl group or aromatic heterocyclic substituted by at least one C2–C20 alkyl group. In one embodiment, R7, R8, R9 and R10 are cyano or hydrogen. In one embodiment, R7, R8, R9 and R10 all represent cyano. In one embodiment, R7 and R8 represent cyano, and R9 and R10 are hydrogen. Preferably, R1 and R2 independently are hydrogen, hydroxy or NR11R12. Preferably, R11 is alkyl or aryl. In one preferred embodiment of the invention, R11 is C2–C20 alkyl. Preferably, R1 and R2 represent the same substituent. Most preferably, R1 and R2 represent hydrogen or NR11R12. In one embodiment, R1 and R2 are NR11R12, and R3, R4, R5, R6, R11 and R12 are alkyl, preferably the same alkyl group; in one preferred embodiment, R3, R4, R5, R6, R11 and R12 are C1–C4 saturated unsubstituted acyclic alkyl groups, and most preferably, methyl groups.
In one preferred embodiment of the invention, R7 and R8 are cyano, R4 and R6 are hydrogen, R9 and R10 are hydrogen, and a substituted anthraquinone dye has formula (II)
In another preferred embodiment of the invention, R7 and R8 are cyano, R4 and R6 are hydrogen, R9 and R10 are hydrogen, R1 and R2 are hydrogen, and a substituted anthraquinone dye has formula (III)
In another preferred embodiment of the invention, R7 and R8 are cyano, R4 and R6 are hydrogen, R9 and R10 are hydrogen, R1 and R2 are NHR11, and a substituted anthraquinone dye has formula (IV)
In another preferred embodiment of the invention, R7, R8, R9 and R10 are cyano, R1 and R2 are NHR11, R4 and R6 are hydrogen, and a substituted anthraquinone dye has formula (V).
The absorption maxima, λmax, of several substituted anthraquinone dyes of formula (I) are provided in the following table. For all of the dyes listed, R4 and R6 are hydrogen
These values were measured in chloroform, except where a different solvent is listed; values in toluene or other hydrocarbons are expected to be approximately 15 nm to 18 nm lower than values measured in chloroform.
Preferably the amount of each substituted anthraquinone dye of formula (I) added to the petroleum hydrocarbon is at least 0.001 ppm, more preferably at least 0.005 ppm, more preferably at least 0.01 ppm, more preferably at least 0.03 ppm, and most preferably at least 0.05 ppm. Preferably the amount of each dye is less than 10 ppm, more preferably less than 2 ppm, more preferably less than 1 ppm and most preferably less than 0.5 ppm. Preferably, the marking is invisible, i.e., the dye cannot be detected by simple visual observation of the marked hydrocarbon. Preferably, a substituted anthraquinone of formula (I) has an absorption maximum in a hydrocarbon solvent of at least 700 nm, more preferably at least 710 nm, more preferably at least 720 nm, more preferably at least 740 nm, and most preferably at least 770 nm. Preferably, a substituted anthraquinone of formula (I) has an absorption maximum in a hydrocarbon solvent of no more than 970 nm, more preferably no more than 930 nm.
In one embodiment of the invention, at least one other dye, not having formula (I), and having an absorption maximum from 690 nm to 1000 nm, but at a wavelength different from that of the substituted anthraquinone of formula (I) is added to the petroleum hydrocarbon. Preferably, the absorption maxima of any two dyes used in the method of this invention, when measured in the same solvent, differ by at least 30 nm, more preferably by at least 50 nm. Preferably, the other dye(s) used in this embodiment has an absorption maximum in a hydrocarbon solvent of at least 700 nm, more preferably at least 710 nm, more preferably at least 720 nm, more preferably at least 740 nm, and most preferably at least 770 nm. Preferably, the other dye(s) has an absorption maximum in a hydrocarbon solvent of no more than 900 nm, more preferably no more than 850 nm, and most preferably no more than 800 nm. In this embodiment of the invention, preferably the other dye(s) is at least one 1,4,5,8-tetrasubstituted anthraquinone dye having formula (VI)
wherein R13, R14, R15 and R16 independently are alkyl, aryl, aralkyl, heteroalkyl or heterocyclic. In one embodiment of the invention, at least three of R13, R14, R15 and R16 are aryl or aromatic heterocyclic; preferably, all of R13, R14, R15 and R16 are aryl. Preferably, R13, R14, R15 and R16 represent the same substituent. In one preferred embodiment of the invention, R13, R14, R15 and R16 are aryl substituted by at least one C2–C20 alkyl group or aromatic heterocyclic substituted by at least one C2–C20 alkyl group, preferably aryl substituted by at least one C4–C20 alkyl group or aromatic heterocyclic substituted by at least one C4–C20 alkyl group; preferably R13, R14, R15 and R16 are phenyl substituted by at least one C2–C20 alkyl group, more preferably by at least one C4–C20 alkyl group. In one embodiment of the invention, R13, R14, R15 and R16 are C5–C8 cyclic alkyl, preferably cyclohexyl. In another embodiment, R13, R14, R15 and R16 are unsubstituted saturated acyclic alkyl, preferably C2–C20 unsubstituted saturated acyclic alkyl. Preferably the amount of each 1,4,5,8-tetrasubstituted anthraquinone dye added to the petroleum hydrocarbon is at least 0.01 ppm, more preferably at least 0.02 ppm, and most preferably at least 0.03 ppm. Preferably the amount of each dye is less than 10 ppm, more preferably less than 2 ppm, and most preferably less than 1 ppm. A 1,4,5,8-tetrasubstituted anthraquinone dye of formula (VI) also can be used as a marker for a petroleum hydrocarbon without a substituted anthraquinone dye of formula (I).
Another dye suitable for use with a dye of formula (I) is an anthraquinone imine having formula (VII)
wherein R17, R18, R19 and R20 independently are aryl or aromatic heterocyclic. Preferably, R17, R18, R19 and R20 are the same aryl or aromatic heterocyclic group. Preferably, R17, R18, R19 and R20 are aryl; more preferably R17, R18, R19 and R20 are phenyl or substituted phenyl; and most preferably phenyl or phenyl substituted by one or more of hydroxy, alkyl, alkanoyl, aroyl, aryloxy, aralkyloxy and alkoxy. In one preferred embodiment, R17, R18, R19 and R20 are phenyl substituted by at least one alkyl group, preferably a C2–C20 alkyl group, more preferably a saturated, unsubstituted C4–C20 alkyl group. Compounds of formula (VII) can be prepared from condensation of 1,4,5,8-tetraaminoanthraquinone and aryl aldehydes or aromatic heterocyclic aldehydes.
Another dye suitable for use with a dye of formula (I) is a dye of formula (VIII).
wherein R represents alkyl groups, which may be the same or different. In one embodiment, R is C1–C12 alkyl, preferably C1–C4 alkyl. In one embodiment, R is saturated C1–C12 alkyl, preferably unsubstituted alkyl. In one embodiment R is C1–C4 saturated unsubstituted acyclic alkyl. Preferably, all R groups are the same alkyl group. Most preferably, all R groups are methyl groups. Preferably the amount of each dye of formula (VIII) added to the petroleum hydrocarbon is at least 0.01 ppm, more preferably at least 0.02 ppm, and most preferably at least 0.03 ppm. Preferably the amount of each dye is less than 10 ppm, more preferably less than 2 ppm, and most preferably less than 1 ppm.
In one embodiment of the invention, at least one dye having an absorption maximum in a hydrocarbon solvent in the range from 630 nm to 720 nm, more preferably from 630 nm to 700 nm, and most preferably from 650 nm to 700 nm, is added to the petroleum hydrocarbon together with a dye of formula (I). Preferably, the dye(s) is a 1,4,5-trisubstituted anthraquinone dye of formula (IX).
wherein R21, R22 and R23 independently are alkyl, aryl, aralkyl, heteroalkyl or heterocyclic. Preferably, at least two of R21, R22 and R23 are aryl or aromatic heterocyclic. More preferably, all three of R21, R22 and R23 are aryl or aromatic heterocyclic. Most preferably, all three of R21, R22 and R23 are aryl. Preferably, R21, R22 and R23 represent the same substituent. In one preferred embodiment of the invention, R21, R22 and R23 are aryl substituted by at least one C2–C20 alkyl group or aromatic heterocyclic substituted by at least one C2–C20 alkyl group; aryl substituted by at least one C4–C20 alkyl group or aromatic heterocyclic substituted by at least one C4–C20 alkyl group; preferably R21, R22 and R23 are phenyl substituted by at least one C2–C20 alkyl group, more preferably by at least one C4–C20 alkyl group. 1,4,5-trisubstituted anthraquinones can be prepared from commercially available 1,4,5-trichloroanthraquinone, whose preparation is reported in the prior art (see U.S. Pat. Nos. 4,006,171 and 4,162,946).
In one preferred embodiment of the invention, a substituted anthraquinone dye of formula (I), a 1,4,5,8-tetrasubstituted anthraquinone dye having formula (VI), and a 1,4,5-trisubstituted anthraquinone dye of formula (IX) are added to a petroleum hydrocarbon to comprise a coding system enabling identification of the hydrocarbon according to the relative amounts of the three types of dyes, provided that the absorption maxima, measured in the same solvent, for any pair of dyes are separated by at least 30 nm. In this embodiment, preferably the 1,4,5-trisubstituted anthraquinone dye of formula (VII) has an absorption maximum in a hydrocarbon solvent from 650 nm to 700 nm, the 1,4,5,8-tetrasubstituted anthraquinone dye having formula (V) has an absorption maximum in a hydrocarbon solvent from 720 nm to 770 nm, and the substituted anthraquinone dye of formula (I) has an absorption maximum in a hydrocarbon solvent from 780 nm to 900 nm.
Preferably, the dyes are detected by exposing the marked hydrocarbon to electromagnetic radiation having wavelengths in the portion of the spectrum containing the absorption maxima of the dyes and detecting the absorption of light or fluorescent emissions. It is preferred that the detection equipment is capable of calculating dye concentrations and concentration ratios in a marked hydrocarbon. Typical spectrophotometers known in the art are capable of detecting the dyes used in the method of this invention when they are present at a level of at least 0.01 ppm. It is preferred to use the detectors described in U.S. Pat. No. 5,225,679, especially the SpecTrace™ analyzer available from Rohm and Haas Company, Philadelphia, Pa. These analyzers use a filter selected based on the absorption spectrum of the dye, and use chemometric analysis of the signal by multiple linear regression methods to reduce the signal-to-noise ratio.
When the detection method does not involve performing any chemical manipulation of the marked hydrocarbon, the sample may be returned to its source after testing, eliminating the need for handling and disposal of hazardous chemicals. This is the case, for example, when the dyes are detected simply by measuring light absorption by a sample of the marked hydrocarbon.
In one embodiment of the invention, the dye is formulated in a solvent to facilitate its addition to the liquid hydrocarbon. The preferred solvents for substituted anthraquinone dyes are N-methylpyrrolidinone, N,N-dimethyl propylene urea, nitrobenzene, toluene, N,N-dimethylformamide and 2-secbutylphenol. Preferably, the dye is present in the solvent at a concentration of from 0.1% to 10%.
In one embodiment of the invention, at least one substituted anthraquinone dye of formula (I) having an absorption maximum from 690 nm to 1000 nm, and optionally another dye having an absorption maximum from 690 nm to 1000 nm, are added to a petroleum hydrocarbon with at least one visible dye; i.e., a dye having an absorption maximum in the range from 500 nm to 700 nm, preferably from 550 nm to 700 nm, and most preferably from 550 nm to 650 nm. Preferably, each visible dye is added in an amount of at least 0.1 ppm, preferably at least 0.2 ppm, and most preferably at least 0.5 ppm. Preferably, the amount of each visible dye is no more than 10 ppm, more preferably no more than 5 ppm, more preferably no more than 3 ppm, and most preferably no more than 2 ppm. In a preferred embodiment, the visible dyes are selected from the classes of anthraquinone dyes and azo dyes. Suitable anthraquinone dyes having an absorption maximum in this region include, for example, 1,4disubstituted anthraquinones having alkylamino, arylamino or aromaticheterocyclic-amino substituents at the 1 and 4 positions. Suitable azo dyes having an absorption maximum in this region include the bisazo dyes, for example, those having the structure Ar-N=N-Ar-N=N-Ar, in which Ar is an aryl group, and each Ar may be different. Specific examples of suitable commercial anthraquinone and bisazo dyes having an absorption maximum in this region are listed in the Colour Index, including C.I. Solvent Blue 98, C.I. Solvent Blue 79, C.I. Solvent Blue 99 and C.I. Solvent Blue 100.
Incorporation of at least one substituted anthraquinone dye of formula (I) having an absorption maximum in the region from 690 nm to 1000 nm allows identification of the liquid hydrocarbon by spectrophotometric means in a spectral region relatively free of interference. Low levels of these dyes are detectable in this region, allowing for a cost-effective marking process, and availability of multiple dyes allows coding of information via the amounts and ratios of the dyes. For these reasons, additional compounds absorbing in this range, and suitable as fuel markers, are extremely useful.
Combinations of substituted anthraquinone dyes of formula (I) having absorption maxima in the region from 690 nm to 1000 nm with markers detectable in the region from 500 nm to 700 nm also are useful. Incorporation of higher levels of at least one visible dye having an absorption maximum in the region from 500 nm to 700 nm, preferably from 550 nm to 650 nm, facilitates quantitative spectrophotometric determination in this region. Accurate determination of the dye levels allows the amounts and ratios of the dyes to serve as parts of a code identifying the hydrocarbon. Since dyes absorbing from 550 nm to 650 nm often are less costly, use of a higher level will not greatly increase the overall cost of the marking process. Thus, the combination of the two kinds of dyes increases the flexibility and minimizes the cost of the marking process.
A mixture of 25.7 parts of Solvent Blue 35{1,4-di-(n-butylamino)anthraquinone}, 14.8 parts of NaCN, 10 parts of NH4HCO3, and 100 parts of dimethyl sulfoxide (DMSO) was allowed to react at 90–95° C. for 6 hours to give 1,4-di-(n-butylamino)-2,3-dicyanoanthraquinone. This material has a maximum absorption band (λmax) at a wavelength of 700 nm in xylene with an extinction value of 0.23 AU for 10 mg/L.
A mixture of 8.0 parts of 1,4,5,8-tetra(4′-n-butylphenylamino)anthraquinone, 2.53 parts of NaCN, 1.65 parts of NH4HCO3, and 39 parts of DMSO was allowed to react at 90 –95° C. for 6 hours to give 1,4,5,8-tetra-(4′-nbutylphenylamino)-2,3-dicyanoanthraquinone. The structure of the di-cyano product was confirmed by proton and carbon-13 NMR. This material has a maximum absorption band (λmax) at a wavelength of 835 nm in xylene with an extinction value of 0.342 AU for 10 mg/L. Longer reaction time also gave rise to the 1,4,5,8-tetra(4′-n-butylphenylamino)-2,3,6,7-tetracyanoanthraquinone. The structure of the tetra-cyano product also was confirmed by proton and carbon-13 NMR. This material has a maximum absorption band (λmax) at a wavelength of 900 nm in xylene with an extinction value of 0.19 AU for 10 mg/L.
A mixture of 10 parts of 1,4,5-trichloroanthraquinone and 95 parts of 4-n-butylaniline was allowed to react at 190° C. for 12 hours. The reaction mixture was then cooled to 70° C. and diluted with an equal amount of ethanol. On standing and further cooling to ambient temperature, some precipitate is formed. The precipitate was filtered, washed, and recrystallized from a mixture of xylenes and 2-propanol to give 6 parts of a dark blue crystalline material (>95% purity) with the structure confirmed by mass spectrometry as the desired product of 1,4,5-tri(4-n-butylphenylamino)-anthraquinone. This material has a maximum absorption band (λmax) at a wavelength of 675 nm in toluene.
A mixture of 10.87 g of 1,4,5,8-tetrachloroanthraquinone, 50 g of aniline, 13.4 g of potassium acetate, 1.24 g of copper sulfate, and 3.41 g of benzyl alcohol was heated to 130° C. under nitrogen and maintained at this temperature for 6.5 hours, followed by another holding period at 170° C. for 6 hours. The reaction mixture was cooled to ambient temperature and the precipitate was filtered to give black solids. Recrystallization of the crude product from toluene afforded 6.0 g of a dark green crystalline material (> 95% purity with the structure confirmed by proton NMR as the desired product: 1,4,5,8-tetra(phenylamino)anthraquinone. This material had a maximum absorption band (λmax) at a wavelength of 750 nm in toluene. The molar extinction coefficient (ε) was determined to be ˜30,500.
A mixture of 10.87 g of 1,4,5,8-tetrachloroanthraquinone and 95 g of 4-n-butylaniline was allowed to react at 190° C. for 12 hours. The reaction mixture was then cooled to 70° C. and diluted with an equal amount of ethanol. On standing and further cooling to ambient temperature, some precipitate was formed. The mixture was filtered, washed and recrystallized from xylenes/isopropanol to give 6.6 g of a dark green crystalline material (>95% purity) with the structure confirmed by proton NMR as the desired product of 1,4,5,8-tetra(4-n-butylphenylamino)anthraquinone. This material had a maximum absorption band (λmax) at a wavelength of 762 nm in toluene. The molar extinction coefficient (ε) was determined to be ˜36,900.
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