Method for monitoring that cigarettes groups are complete and that the cigarettes are filled

Information

  • Patent Grant
  • 6531693
  • Patent Number
    6,531,693
  • Date Filed
    Tuesday, May 30, 2000
    24 years ago
  • Date Issued
    Tuesday, March 11, 2003
    21 years ago
Abstract
The invention relates to a method for checking that batches of cigarettes are complete and that the cigarettes are sufficiently filled. In spite of careful manufacturing, when cigarettes are produced and batches of cigarettes are filled in cigarette packs (11) using high-performance machines, it is possible that some of the packs of cigarettes manufactured have cigarettes missing or contain cigarettes which are not sufficiently filled with tobacco. The invention provides an improved, non-contact method of checking the batches of cigarettes or the individual cigarettes. According to this method, the intensity signal of a CCD camera or a CCD-line-scanning chip in subareas of the front ends (24) of the cigarettes and/or the spaces between them is measured and analysed in the front end area of the batch of cigarettes. The inventive method therefore provides a means of checking that batches of cigarettes are complete and that the cigarettes are sufficiently filled in high-performance machines such as pocket conveyors or revolving folders.
Description




DESCRIPTION




The invention relates to a method for checking ordered cigarette groups corresponding to the content of a cigarette pack with an electro-optical checking element, preferably a CCD linear array chip or a CCD camera, connected to a signal data processing arrangement, for the measurement of the intensity of light reflected by filter-side ends of the cigarettes. Furthermore, the invention relates to a method for checking ordered cigarette groups corresponding to the content of a cigarette pack with an electro-optical checking element, preferably a CCD camera, connected to a signal data processing arrangement, for the measurement of the intensity of reflected light, a measurement zone preferably formed from pixels of the checking element being assigned to at least one partial area of the ends of the cigarettes.




High-performance machines are required to produce cigarettes and fill cigarette groups in cigarette packs. Despite careful manufacturing, however, it is often the case that the cigarette packs that have been produced and delivered to the customer have cigarettes missing or contain cigarettes inadequately filled with tobacco. When selecting checking methods for separating out such defective cigarette groups, it has to be taken into account that the checking must take place in a fast, continuous or batchwise conveying process.




In a checking method used previously, an ordered cigarette group corresponding to the content of a cigarette pack is moved past a checking device in which the intensities of reflected light which are measured by a CCD camera are statistically evaluated.




The invention is based on the object of proposing an improved, contactless checking method for monitoring that cigarette groups are complete and/or that the cigarettes are filled with tobacco.




In order to achieve this object, the method according to the invention is characterized in that a measurement zone formed by the checking element, preferably by the pixels of the CCD linear array chip or the CCD camera, is assigned to the ends of the cigarettes and the cigarette interspaces formed between the latter, at least partial areas of the measurement zone, in particular pixels of the CCD camera or of the CCD linear array chip, are arranged in curved or rectilinear, in particular horizontal or vertical, evaluation bars, and the measurement signal measured along the evaluation bars is evaluated in the signal data processing arrangement in order to check that the cigarette group is complete.




The measurement element for checking the cigarette groups thus operates contactlessly on the basis of a CCD linear array chip or a CCD camera, so that the cigarette group can be checked even with a fast conveying cycle. In this case, the measurement element can be arranged at any desired point in the conveying process as long as the ends of the cigarette groups are freely accessible in this. By way of example, the checking can be carried out during the conveying process in a pocket conveyor. A further possibility is for the cigarette groups to be checked in a folding turret.




According to the invention, in a further refinement with regard to the evaluation of the intensity profile yielded by the CCD camera or the CCD linear array chip, the method is characterized in that the number of cigarettes in the region of the evaluation bar or bars is determined from a count of the crossings of the intensity profile through a threshold value with the threshold value subsequently being exceeded and/or undershot. This evaluation method is based on the fact that the reflected light in the region of the light filter areas of the cigarettes is greater than the intensity measured in the region of the dark cigarette interspaces formed by adjacent cigarettes. A rise in the measured intensity profile can thus be evaluated as a transition from a cigarette interspace to a filter-side end of a cigarette. If a cigarette is missing in a row of cigarettes, the number of times that the high intensity is reached in the region of the filter areas is thus one fewer than in the case of a complete row of cigarettes. This is detected from the count of the crossings of the intensity profile through a threshold value.




If a cigarette is missing within a cigarette group with a plurality of rows of cigarettes, adjacent cigarettes are displaced. The consequence of this is that the distance between the first and last cigarettes in a row of cigarettes is reduced on account of a cigarette being missing. Therefore, a further method according to the invention is characterized in that the completeness of the cigarette group is determined from the comparison of the distance between the first and last crossings of the intensity profile through a threshold value with a desired value.




The number of high measured intensity values increases with the number of filter-side end areas of the cigarettes in the region of the evaluation bar of the CCD linear array chip or CCD camera. Accordingly, in a further method according to the invention, the area, determined in particular by summation of the intensity values measured along the evaluation bar, underneath the curve of the measured intensity signal can be compared with a desired value determined for the complete cigarette group.




In order to achieve the object, a further method according to the invention is characterized in that a measurement signal measured in the pixels assigned to the ends of the cigarettes and also the cigarette interspaces is evaluated in accordance with the horizontal and vertical positions of the pixels as a two-dimensional measurement zone.




In a three-dimensional representation of the measured intensity against the horizontal and vertical positions of the pixels in the two-dimensional measurement zone, the intensity profile can thus be represented as a curved area having high plateaus in the region of light cigarette areas, for example in the region of the light end areas of the cigarettes, and valleys for the regions with low measurement intensities, for example in the region of the cigarette interspaces.




In a method according to the invention, this relief-like changeover of mountains with high plateaus and valleys is evaluated in such a way that, in the case where the measurement zone is arranged on the tobacco side, the presence of a large number of small adjacent intensity values is used as an indicator of recesses in the filling of the cigarettes with tobacco. In this checking method, therefore, valleys, that is to say a real regions with small adjacent intensity values, are deliberately sought. In the region of a valley, an a real shadow region is present at the tobacco-side end of the cigarette. This can be assessed as an indicator of recesses in the filling of the cigarettes, so-called voids.




If a cigarette is missing from a cigarette group and the cigarettes are checked in the region of the filter-side end areas of the cigarettes, the fact that a cigarette is missing from the cigarette group has the consequence that a “valley” with low measurement intensities is present in the region at which a plateau with high intensity should be present for a complete cigarette group. Therefore, in the region of the desired positions of the end filter areas, a large number of low measurement intensities are measured instead of a large number of adjacent high measurement intensities. In the case of the determination of the frequency distribution of the measured values with measurement intensities within predefined intensity classes, the occurrence of a large frequency in conjunction with large measurement intensities indicates the presence of a light filter area, while the presence of large frequencies in conjunction with small measurement intensities can be evaluated as an indicator of a dark cigarette interspace. Further methods relate to preferred refinements of the invention.











Further details of the methods are explained in more detail below using the exemplary embodiments illustrated in the drawings, in which:





FIG. 1

shows a conveying device for soft-carton packs in side view,





FIG. 2

shows a checking device for checking cigarette groups in plan view,





FIG. 3

shows a defective cigarette group in the pocket of a pocket conveyor,





FIG. 4

shows horizontal and vertical evaluation bars for checking a cigarette group,





FIG. 5

shows an example of a measured intensity signal along a horizontal evaluation bar,





FIG. 6

shows an example of a measured intensity signal along a vertical evaluation bar,





FIG. 7

shows measurement regions of the checking method in the filter region and in the region of t he cigarette interspaces,





FIG. 8

shows the frequency distribution of measured intensities in the filter region,





FIG. 9

shows the frequency distribution of measured intensities in the region of the cigarette interspaces,





FIG. 10

shows the measurement result from the CCD camera, measured at the tobacco-side en d in the region of a correctly filled cigarette group,





FIG. 11

shows the measurement result from the CCD camera, measured at the tobacco-side end in the region of an incorrectly filled cigarette group,





FIG. 12

shows a three-dimensional representation of the intensity profile,





FIG. 13

shows a block diagram of the measurement control and signal data processing arrangement for monitoring that the cigarette group is complete and filled.











The details illustrated in the drawings relate to a preferred application example, namely to the manufacturing of cigarette packs of the soft-carton pack type.

FIG. 1

shows the basic design of a packaging machine


10


for manufacturing such cigarette packs


11


. The cigarettes are transferred to the packaging machine


10


in the region of a cigarette magazine


12


. This is a customary element in packaging machines


10


for cigarettes for storing cigarettes and for delivering cigarette groups


13


in accordance with the content of a cigarette pack


11


. For this purpose, the cigarette magazine


12


is provided with magazine shafts


14


in the lower region, which are combined as shaft groups. A cigarette group


13


is pushed by slides out of each shaft group and into pockets


15


of a pocket chain


16


, to be precise in the region of a lower conveying strand


17


.




The pocket chain


16


transports the cigarette groups


13


to a folding turret


18


, to which they are transferred by being pushed out of the pockets


15


of the pocket chain


16


. Details of the structure of the cigarette magazine


12


, the pocket chain


16


and the folding turret


18


can be found in EP 226 872.




At the positions in the conveying stream which are marked by the arrows A and B, namely in the region of the lower conveying strand


17


and in the folding turret


18


, the cigarette groups


13


are checked to see whether they are complete or whether the cigarettes are completely filled, by means of the checking method according to the invention. An ejector


20


is arranged downstream of the checking device


19


in the conveying direction, which ejector is actuated in the event of an error signal from the checking device


19


for the purpose of separating out defective cigarette groups


13


.




The checking device has a checking element


21


, preferably a CCD linear array chip or a CCD camera. An optical arrangement


22


is arranged upstream of the checking element


21


. Other parts of the checking device are, by way of example, two light sources


23


, which are preferably inclined at an angle of 5 to 15° with respect to the recording direction of the checking element


21


. Checking element


21


and assigned light sources


23


are oriented in such a way that the light from the light sources


23


which is reflected from an end


24


of the cigarette pack


11


is detected by the checking element


21


. In this case, the light source


23


, preferably a high-intensity light source or a laser, can be activated stroboscopically in time with the machine cycle. In the exemplary embodiment illustrated in

FIG. 2

, a checking device


19


is arranged at the filter-side end


24


of the cigarette packs


11


. The cigarette group is monitored for completeness here, for example. A further checking device is arranged at the tobacco-side end


24


of a cigarette group


13


. This further checking device can be used for example to monitor that individual cigarettes


25


are completely filled; however, it is also possible to effect simultaneous monitoring to see whether the cigarette group


13


is complete and the cigarettes


25


are filled with tobacco.





FIG. 3

shows the filter-side end


24


of a cigarette group


13


and also a pocket


15


of the pocket chain


16


, the said pocket being assigned to the cigarette group


13


. At the pocket


16


, provision is made of a vertical marking


26


and a horizontal marking


27


for the orientation of the image of the checking element


21


. If the pocket


15


is displaced vertically, the horizontal marking


27


is displaced vertically; if there is a short time delay during the recording of an intensity profile


28


by the checking element


21


, that is to say the CCD camera or the CCD linear array chip, the vertical marking


26


is displaced laterally from its desired position in the recorded image. The image recorded by the CCD camera is oriented using the markings in the coordinate system of the evaluation unit.




By way of example, a complete cigarette group


13


has seven cigarettes


25


in each outer horizontal row


29


of cigarettes and the inner horizontal row


30


of cigarettes comprises six cigarettes. Consequently, the cigarette group


13


illustrated is a defective group. On account of a missing cigarette in the inner row


30


of cigarettes, two cigarettes


31


and


32


from the outer rows


29


of cigarettes have been displaced into the interior of the pocket


15


in a manner deviating from their desired positions. Such defective groups are separated out using the following measurement regions:




the dash-dotted circles


33


mark the desired positions of the cigarettes in the cigarette group,




the circular areas with a solid border


34


are partial areas of the cigarette end, whose significance for the evaluation method is explained below,




further evaluation areas are the shadow areas


35


marked by black circular areas in the region of the cigarette interspaces


36


,




in

FIG. 4

, horizontal lines mark horizontal evaluation bars


37


, which preferably run in such a way that an evaluation bar passes through not only the region of the desired position of each cigarette


33


in a row


29


or


30


of cigarettes but also a shadow region


35


in the region of two adjacent cigarettes in a row


29


or


30


of cigarettes,




vertical evaluation bars


38


are preferably arranged in such a way that the cigarette interspaces


36


between cigarettes of adjacent rows of cigarettes are traversed in the vertical direction.




The circular areas


34


and shadow regions


35


can, of course, also have a contour which differs from the circular form illustrated. To determine the completeness of a row


29


,


30


of cigarettes, the light intensity reflected along a horizontal evaluation bar


37


is measured by a checking element


21


in an evaluation method according to the invention. To that end, the evaluation bar


37


is imaged by a plurality of pixels of the CCD linear array chip or CCD camera. In this case, each pixel detects the light intensity of a partial section of the evaluation bar


37


. In

FIG. 5

, the horizontal evaluation bar


37


is divided into 230 partial sections of the same size by 230 pixels. The measurement signal


39


illustrated represents the measured intensity for the pixels


0


to


229


. The light intensity is usually specified in the candela unit. The CCD camera converts the intensity at the measurement location into a proportional measurement signal, for example into a voltage. For this reason, the measured values for the intensities are specified without units below. The absolute values of the measured values are denoted by square brackets in the text below.




The intensity of the reflected light is large in the region of the pixels assigned to the (light) ends


24


or filters of the cigarettes; in this respect, see the high-intensity plateaus


40


in FIG.


5


. The intensity dips in the region of the pixels assigned to the shadow regions


35


between the cigarettes


25


. The measured error signal


41


for the case where a cigarette is missing is represented here by a dash-dotted line.




By way of example, the method for evaluating the measurement signal


39


can count the crossings


42


of the measurement signal through a threshold value


43


. In the example illustrated, the measurement signal


39


passes through the threshold value


43


seven times in the positive and negative directions. There are thus seven cigarettes in the row


29


,


30


of cigarettes.




A further method determines the area under the measurement signal


39


illustrated in FIG.


5


. The said area can be determined by summation of the intensities measured by the pixels


0


to


229


. The deviation of a sum determined in this way from a desired value can be assessed as an indicator of the fact that a cigarette


25


is missing in the row


29


,


30


of cigarettes, since, in the region of the error signal


41


marked by the dash-dotted line, on account of the missing cigarette


25


, the error area


44


under the curve is very much smaller than the comparison area


45


, in other words only small values enter into the summation.




In a further evaluation method, the intensity measured by pixels assigned to the vertical evaluation bars


38


is evaluated; in this respect see FIG.


6


. The vertical evaluation bars


38


pass through the cigarette end areas preferably in the immediate vicinity of the end area midpoint


46


. The two high-intensity plateaus


47


in the measurement signal


39


illustrated in

FIG. 6

in this case identify measurements in the region of an end


24


. The edge region


48


of a cigarette


25


in the inner row


30


of cigarettes is passed through between the two plateaus


47


, so that here the intensity rises over a smaller width and forms a local maximum


49


. In accordance with the method outlined above, the exceeding or undershooting of a threshold value


43


can be used for evaluation purposes in this case, too. In a simplification of this method, however, only the first crossing


50


of the measurement signal


39


through the threshold value


43


and the last crossing


51


of the measurement signal


39


through the threshold value


43


are evaluated. The distances D


1


and D


2


can be determined from the pixel assigned to this first crossing


50


and last crossing


51


, respectively. As an alternative, the first crossing can, of course, also be determined from both sides or from above and from below (with regard to the measurement direction, also see the arrows in FIG.


4


).




The fact that a cigarette


25


is missing in the cigarette group


13


has the consequence that the distance between adjacent cigarettes


25


and the side wall


52


of the pocket


15


is increased; in this case, see cigarettes


31


and


32


in FIG.


3


. This results in an increase in the distances D


1


and D


2


. An error signal can be determined from the comparison of the sum D


1


+D


2


with a desired value. By analogy with this, it is also possible, of course, to use the distance D between the first crossing


50


and the last crossing


51


for the evaluation.




Problems may be posed by the application of the checking method described to the case of checking the cigarette group


13


in the region of the folding turret


18


. In the folding turret, the cigarette groups


13


are not surrounded by dark pockets


15


, but rather by light packaging material. Consequently, it can happen that the measurement signal


39


has high intensities outside the cigarette group


13


and, for this reason, a first and a last crossing


50


,


51


are not present. In this case, it is possible to use a further method for determining the completeness of the cigarette group


13


, which method is based on the intensities measured in the partial area, namely circular area


34


of the end


24


and the shadow regions


35


. In this case, a plurality of pixels are arranged in the circular areas


24


of the filter-side end area of a cigarette. The light filter-side ends


24


reflect light with a high intensity, for example intensities between [


59


] and [


63


], see FIG.


8


. For the evaluation of the intensities measured in pixels assigned to the partial areas of the end


24


, a plurality of classes


54


of intensity are formed, for example classes


54


having intensity values in the region of [


59


]-[


60


], [


60


]-[


61


] and [


61


]-[


62


]. In the measurement result illustrated in

FIG. 8

, the frequency N of the pixels is represented for each intensity class for a measurement in the region of the filter-side end


24


, the frequency


72


being plotted against the intensity class


71


. An intensity >[


60


] was thus measured for more than


238


pixels. In this case, the number of pixels with intensities below a threshold value is approximately zero if the filter-side end


24


of the cigarette


25


is situated in the desired position (in practice, the intensity below a threshold value is approximately zero on account of measurement inaccuracies).




If a cigarette


25


is missing from the cigarette group


13


, the remaining cigarettes


25


of the cigarette group


13


are displaced. The consequence of this is that shadow regions


35


are displaced into the light filter-side desired positions of the cigarettes


33


. Therefore, if measured values with intensities below the threshold value


55


are present, this can be evaluated as an indicator of an erroneous position of one or more cigarettes


25


. In the case of digitized intensity values, the classes can also be formed from the digitization levels, so that pixels of the same intensity are then summed.




For measurements in the shadow region


35


in the cigarette interspace


36


between adjacent cigarettes


25


, the intensity of the reflected light is very small; in this respect, see FIG.


9


. The number of pixels is smaller in this case, since the assigned measurement areas for the shadow regions


35


are smaller. For a partial area of the measurement zone which lies in the desired region of the shadow regions


35


, the number of pixels with intensities greater than a predefined threshold value


56


is zero. The displacement of the remaining cigarettes


25


from their desired position


33


due to a cigarette


25


being missing from the cigarette group


13


has the consequence that light filter areas are arranged in the desired positions


33


of the shadow regions


35


. Therefore, if measured values with intensities above a threshold value


56


are present for measurements in the shadow region


35


, this can be evaluated as an indicator of the erroneous position of one or more cigarettes


25


.




In a further measurement method, a measurement area


57


, in the region of the tobacco-side end


24


of the cigarette group


13


, is divided into a plurality of pixel areas


58


, to each of which a pixel of the CCD camera is assigned.

FIG. 10

shows an enlarged detail of the measurement area


57


, in which each square describes the pixel area


58


detected by a pixel and the numerical value assigned to this square describes the brightness measured in the pixel area


58


. In this case, dark pixel areas


58


identify regions with low intensities, that is to say dark end-area regions, and bright pixel areas


60


identify light measurement areas.




In this case, the circular contours


61


formed by pixels with high measurement intensities correspond to the outer contour of the cigarettes


25


, since the light casing around the tobacco reflects light with high intensity. Inside the casing, the intensity fluctuates very greatly at average values. This can be attributed to the fact that the end


24


formed by the tobacco is uneven. In this case,

FIG. 10

illustrates the measurement result of correctly formed cigarettes


25


. In the region of the end


24


of the cigarette


25


formed by the tobacco, the intensity fluctuates very greatly, but there are no large areas with low intensity which are formed by a plurality of adjacent pixel areas


58


. If the cigarettes are deficiently filled with tobacco, recesses may be formed from the end area of the cigarettes. These regions are identified by regions with a low measurement intensity which are formed from a plurality of pixel areas


58


; in this respect, cf. FIG.


11


. Counting the number of adjacent pixel areas


58


with intensities below a predefined threshold value can thus be used as an indicator of inadequately filled cigarettes


25


.





FIG. 12

shows a detail from the result of the intensity measurement by means of the checking element, for example a CCD camera, with arrangement on the filter side. In this case, the intensity


75


is plotted against the x-axis


73


and the y-axis


74


, that is to say as a function of the horizontal and vertical measurement positions. In this case, the plateaus


62


with high intensities can be discerned in the region of the light filter-side ends


24


. Each plateau


62


is formed by the measured intensities of many pixels, in this case approximately


500


. In the dark shadow regions


35


of adjacent cigarettes


25


, valleys


63


are formed in the three-dimensional representation. In the case of a correctly formed cigarette group


13


, 7+6+7=20 such plateaus


62


separated by valleys


63


are accordingly present; if a cigarette


25


is missing, one plateau


62


is replaced by an additional valley


63


. The volume under a measurement area


64


produced in this way is dependent on the number of plateaus


62


. Accordingly, the deviation of the volume that has been determined from a desired value can be evaluated as an indicator of missing cigarettes


25


. The determination of the volume is in this case proportional to the sum of the individual intensities measured in the measurement area


64


, so that the volume or an amount proportional thereto can be determined in a simple manner. It goes without saying that an evaluation method of this type can also be carried out at the tobacco-side ends


24


of the cigarette group


13


, so that the checking of the completeness of the cigarette group


13


and of the filling of the cigarettes


25


can be effected by one checking element


21


in this case.




In order to increase the reliability of the checking method, it is also possible, of course, for a plurality of the checking methods that have been explained to be used simultaneously.




The measurement methods that have been explained have the following block diagram


65


for the signal data processing and the machine control in common, see FIG.


13


:




The checking operation is started by a trigger signal


66


, which is generated for example by a light barrier when a new pocket


15


with cigarette group


13


enters the checking region. This trigger signal


66


is fed to the image processing arrangement


67


, which activates a light source


23


, for example a laser, stroboscopically. At the same time as the cigarette group


13


is exposed to the flashing, an image is recorded by means of the checking element


21


, for example a CCD linear array chip or a CCD camera, and fed to the image processing arrangement


67


. This image is fed via a suitable I/O interface


68


to the machine control


69


. In addition to monitoring that the cigarette group


13


is complete and that the cigarettes


25


are filled with tobacco, the signal data processing arrangement


70


must also monitor whether the checking elements


21


are operationally available, the image from the checking element


21


is recorded at the correct instant and/or the signal quality is sufficient. By way of example, in the event of deficient light conditions on account of a defective light source


23


, an error signal must be generated, so that the machine can be stopped and the light source


23


exchanged. The machine control


69


is furthermore connected to an ejector


71


, so that if an incomplete cigarette group


13


or incomplete filling of the cigarettes


25


is identified, the ejector


71


can be actuated for the removal of the defective cigarette group


13


. It goes without saying that a plurality of separate checking devices


19


can also be activated and evaluated simultaneously or successively.




LIST OF REFERENCE SYMBOLS






10


Packaging machine






11


Cigarette pack






12


Cigarette magazine






13


Cigarette group






14


Magazine shaft






15


Pocket






16


Pocket chain






17


Lower conveying strand






18


Folding turret






19


Checking device






20


Jector






21


Checking element






22


Optical arrangement






23


Light source






24


End






25


Cigarette






26


Vertical marking






27


Horizontal marking






28


Intensity profile






29


Outer row of cigarettes






30


Inner row of cigarettes






31


Cigarette






32


Cigarette






33


Desired position of the cigarette






34


Circular area






35


Shadow region






36


Cigarette interspace






37


Horizontal evaluation bar






38


Vertical evaluation bar






39


Measurement signal






40


Plateau






41


Error signal






42


Crossing






43


Threshold value






44


Error area






45


Comparison area






46


End area midpoint






47


Plateau






48


Edge region






49


Local maximum






50


First crossing






51


Last crossing






52


Side wall






53


Filter






54


Class






55


Threshold value






56


Threshold value






57


Measurement area






58


Pixel area






59


Dark pixel area






60


Bright pixel area






61


Circular contour






62


Plateau






63


Valley






64


Measurement curve






65


Block diagram






66


Trigger signal






67


Image processing arrangement






68


I/O interface






69


Machine control






70


Signal data processing arrangement






71


Intensity class






72


Frequency






73


x-axis






74


y-axis






75


Intensity



Claims
  • 1. Method for checking ordered cigarette groups (13) corresponding to the content of a cigarette pack (11),where an intensity of light reflected by ends (24) of cigarettes (25) is measured by an electro-optical checking element (21) connected to a signal data processing arrangement (70), using a measurement zone formed with pixels, the measurement zone is assigned to at least one partial area of the ends (24) of the cigarettes (25) and cigarette interspaces (36) formed between the latter, a measurement signal (39) is measured in the measurement zone and evaluated in the signal data processing arrangement (70), characterized in that the measurement signal (39) is measured along at least one linear, curved or rectilinear evaluation bar (37,38) and is evaluated in order to check whether the cigarette group (13) is complete, the number of cigarettes (25) in the region of the evaluation bar or bars (37,38) is determined from a count of crossings (42) of the measurement signal (39), measured along the evaluation bar (37,38), through a threshold value (43) with the threshold value (43) subsequently being exceeded and/or undershot, and if the cigarette groups (13) are incomplete, an error signal is generated which is fed to an ejector (71) arranged downstream of a checking device (19) in a conveying direction.
  • 2. Method according to claim 1, characterized in that said evaluation bar (37, 38) runs horizontal or vertical with respect to a horizontal row (29, 30) of said cigarette group (13) across said cigarette group (13).
  • 3. Method according to claim 2, characterized in that said horizontal or vertical evaluation bar (37, 38) runs along interspaces (35, 36) between adjacent cigarettes (25) of said ordered cigarette groups (13).
  • 4. Method according to claim 3, characterized in that said horizontal or vertical evaluation bar (37, 38) runs along desired positions (33) of said cigarettes (25).
  • 5. Method according to claim 4, characterized in that said vertical evaluation bar (38) runs along an end area of said cigarettes (25) in an immediate vicinity of a midpoint (46) of said end areas of said cigarettes (25).
  • 6. Method according to claim 1, characterized in that the measurement signal (39) is recorded and processed during a machine cycle in which a respective cigarette group is processed.
  • 7. Method according to claim 6, characterized in that said recording and processing of the measurement signal (39) are initiated by a trigger signal (66) of a light barrier at the instant when a cigarette group (13) enters a checking region.
  • 8. Method according to claim 1, characterized in that the measurement signal is recorded and processed by one or more measurement and evaluation devices simultaneously for at least one or more cigarette groups (13).
  • 9. Method according to claim 1, characterized in that the evaluation bars (37, 38) or the measurement zone is oriented with the aid of markings (26, 27) arranged in the region or surroundings of the cigarette groups (13).
  • 10. Method according to claim 9, characterized in that said markings (26,27) are horizontal or vertical.
  • 11. Method for checking ordered cigarette groups (13) corresponding to the content of a cigarette pack (11),where an intensity of light reflected by ends (24) of cigarettes (25) is measured by an electro-optical element (21) connected to a signal data processing arrangement (70), using a measurement zone formed from pixels, the measurement zone is assigned to at least one partial area of the ends (24) of the cigarettes (25) and cigarette interspaces (36) formed between the latter, a measurement signal (39) is measured in the measurement zone and evaluated in the signal data processing arrangement (70), characterized in that the measurement signal (39) is measured along at least one linear, curved or rectilinear evaluation bar (37, 38) and is evaluated in order to check whether the cigarette group (13) is complete, and the completeness of the cigarette group (13) is determined from a comparison of a distance (D) between a first and a last crossing of the measurement signal (39) through a threshold value (43) with a desired value.
  • 12. Method according to claim 11, characterized in that said evaluation bar (37, 38) runs horizontal or vertical with respect to a horizontal row (29, 30) of said cigarette group (13) across said cigarette group (13).
  • 13. Method according to claim 12, characterized in that said horizontal or vertical evaluation bar (37, 38) runs along interspaces (35, 36) between adjacent cigarettes (25) of said ordered cigarette groups (13).
  • 14. Method according to claim 13, characterized in that said horizontal or vertical evaluation bar (37, 38) runs along desired positions (33) of said cigarettes (25).
  • 15. Method according to claim 14, characterized in that said vertical evaluation bar (38) runs along an end area of said cigarettes (25) in an immediate vicinity of a midpoint (46) of said end areas of said cigarettes (25).
  • 16. Method according to claim 11, characterized in that, if the cigarette groups (13) are incomplete, an error signal is generated which is fed to an ejector (71) arranged downstream of a checking device (19) in a conveying direction.
  • 17. Method according to claim 11, characterized in that the measurement signal (39) is recorded and processed during a machine cycle in which a respective cigarette group is processed.
  • 18. Method according to claim 17, characterized in that said recording and processing of the measurement signal (39) are initiated by a trigger signal (66) of a light barrier at the instant when a cigarette group (13) enters a checking region.
  • 19. Method according to claim 11, characterized in that the measurement signal is recorded and processed by one or more measurement and evaluation devices simultaneously for at least one or more cigarette groups (13).
  • 20. Method according to claim 11, characterized in that the evaluation bars (37, 38)or the measurement zone is oriented with the aid of markings (26, 27) arranged in the region or surroundings of the cigarette groups (13).
  • 21. Method according to claim 20, characterized in that said markings (26,27) are horizontal or vertical.
  • 22. Method for checking ordered cigarette groups (13) corresponding to the content of a cigarette pack (11),where an intensity of light reflected by ends (24) of cigarettes (25) is measured by an electro-optical checking element (21) connected to a signal data processing arrangement (70), using a measurement zone formed from an array of pixels, the measurement zone is assigned to at least one partial area of the ends (24) of the cigarettes (25) and cigarette interspaces (36) formed between the latter, a measurement signal (39) is measured in the measurement zone and evaluated in the signal data processing arrangement (70), the measurement signal (39) is measured in partial zones of the measurement zone and is evaluated in order to check whether the cigarette group (13) is complete, characterized in that said measurement signal (39) measured in each said pixel of said array of pixels is evaluated in accordance with a horizontal and vertical position of each pixel to obtain a measurement curve (64), and the magnitude of the volume formed under the measurement curve (64) is used as an indicator of missing cigarettes (25).
  • 23. Method according to claim 22, characterized in that, if the cigarette groups (13) are incomplete, an error signal is generated which is fed to an ejector (71) arranged downstream of a checking device (19) in a conveying direction.
  • 24. Method according to claim 22, characterized in that the measurement signal (39) is recorded and processed during a machine cycle in which a respective cigarette group is processed.
  • 25. Method according to claim 24, characterized in that said recording and processing of the measurement signal (39) are initiated by a trigger signal (66) of a light barrier at the instant when a cigarette group (13) enters a checking region.
  • 26. Method according to claim 22, characterized in that the measurement signal is recorded and processed by one or more measurement and elevation devices simultaneously for at least one or more cigarette groups (13).
  • 27. Method according to claim 22, characterized in that the evaluation bars (37, 38) or the measurement zone is oriented with the aid of markings (26, 27) arranged in the region or surroundings of the cigarette groups (13).
  • 28. Method according to claim 27, characterized in that said markings (26,27) are horizontal or vertical.
Priority Claims (1)
Number Date Country Kind
197 53 333 Dec 1997 DE
PCT Information
Filing Document Filing Date Country Kind
PCT/EP98/07360 WO 00
Publishing Document Publishing Date Country Kind
WO99/28190 6/10/1999 WO A
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Entry
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