Claims
- 1. A method for adjusting a bulk property of a component in a manufactured component, comprising:
identifying in a manufactured component a matrix component having an embedded conductive component; and directing a beam onto a portion of the matrix component such that a bulk property of the matrix component or of the embedded conductive component is adjusted.
- 2. The method of claim 1, wherein the embedded conductive component comprises conductive particles embedded in the matrix component.
- 3. The method of claim 1, wherein, in response to the beam, the bulk property is adjusted substantially without ablation of the matrix component.
- 4. The method of claim 1, wherein the manufactured component comprises a first layer that includes the matrix component and the embedded conductive component and a second layer that is formed over the first layer, such that the high energy beam is directed through the second layer onto the first layer.
- 5. The method of claim 1, wherein the matrix component comprises a sol-gel material.
- 6. The method of claim 5, wherein the conductive component comprises a conductive suboxide material.
- 7. The method of claim 6, wherein the conductive suboxide material comprises one of silicon suboxide and titanium suboxide.
- 8. The method of claim 6, wherein, in response to the beam, oxygen included in the sol-gel material combines with the conductive suboxide material, thereby increasing the resistance of the resistor.
- 9. The method of claim 1, wherein:
the manufactured component comprises a resistor; and the bulk material property is a resistance of the resistor.
- 10. The method of claim 9, wherein directing the high energy beam comprises differentially directing the high energy beam onto different portions of the matrix component so as to obtain a gradient of the resistance over a dimension of the matrix component.
- 11. The method of claim 9, further comprising connecting the resistor to a printed circuit board prior to directing the high energy beam onto the manufactured component.
- 12. The method of claim 1, wherein:
the manufactured component comprises a capacitor; and the bulk material property comprises a dielectric constant.
- 13. The method of claim 1, wherein:
the manufactured component comprises one of a resonator and an oscillator; and the bulk material property comprises Young's modulus.
- 14. The method of claim 1, wherein:
the manufactured component comprises an optical component; and the bulk material property comprises one of:
a bulk refractive index of a material used to form the optical component; a crystalline structure of a material used to form the optical component; a matrix size of a material used to form the optical component; and an opacity of a material used to form the optical component.
- 15. A method for manufacturing a component, comprising:
identifying a bulk property of a manufactured component, the manufactured component comprising a matrix component and an embedded conductive component; testing the bulk property of the manufactured component to determine if the bulk property falls outside a desired range; and in response to determining that the bulk property falls outside the desired range, adjusting the bulk property by directing a high energy beam onto a portion of the manufactured component such that substantially none of the manufactured component ablates.
- 16. The method as recited in claim 15, wherein adjusting the bulk property comprises increasing the bulk property.
- 17. The method as recited in claim 15, wherein adjusting the bulk property comprises decreasing the bulk property.
- 18. The method as recited in claim 15, wherein adjusting the bulk property comprises altering a property of the matrix component.
- 19. The method as recited in claim 15, wherein adjusting the bulk property comprises altering a property of the conductive component.
- 20. The method as recited in claim 15, wherein adjusting the bulk property comprises causing the matrix component to react with the conductive component.
- 21. A method for tuning a bulk property of an electrical or optical component in a manufactured component, the method comprising:
identifying a component having at least one of a matrix component and a conductive component; determining if a bulk material property of the component is within a desired range, wherein the bulk material property is related to at least one of the matrix component and the conductive component; and directing a beam onto the component to alter at least one of the matrix component and the conductive component such that the bulk material property is within the desired range without the beam substantially ablating the component.
- 22. A method as recited in claim 21, wherein the component is one of an optical component and an electrical component.
- 23. A method as recited in claim 21, wherein directing a beam onto the component to alter at least one of the matrix component and the conductive component further comprises at least one of:
directing the beam to cross link the matrix component to alter a size of the matrix component; directing the beam to change an oxidation state of the conductive component; directing the beam to cause a oxidation/reduction reaction in the conductive component; directing the beam to cause the conductive component to react with the matrix component; and directing the beam to alter a property of the conductive component.
- 24. A method as recited in claim 21, wherein the component is a resistor and the bulk material property altered by the beam is a resistance of the resistor.
- 25. A method as recited in claim 21, wherein the component is an optical component and the bulk material property altered by the beam comprises one of:
a bulk refractive index of a material used to form the optical component; a crystalline structure of a material used to form the optical component; a matrix size of a material used to form the optical component; and an opacity of a material used to form the optical component.
- 26. A method as recited in claim 21, wherein the component is in a top layer of the manufactured component.
- 27. A method as recited in claim 26, wherein the component is in a layer of the manufactured component below the top layer.
- 28. A method for adjusting the bulk property of a manufactured component, comprising:
obtaining a manufactured component having a bulk material property that is to be adjusted; and directing a high energy beam onto the manufactured component such that the bulk material property of the manufactured component is adjusted.
- 29. The method of claim 28, wherein:
the manufactured component comprises a resistor; and the bulk material property is a resistance of the resistor.
- 30. The method of claim 29, wherein the resistor is formed from a matrix component and an embedded conductive component.
- 31. The method of claim 30, wherein the matrix component comprises a cross-linkable polymer.
- 32. The method of claim 30, wherein the matrix component comprises a methacrylate polymer combined in a matrix form with cetyltrimethyl ammonium bromide.
- 33. The method of claim 30, wherein the matrix component comprises a vinyl polymer combined in a matrix form with cetyltrimethyl ammonium bromide.
- 34. The method of claim 30, wherein the embedded conductive component comprises conductive particles embedded in the matrix component.
- 35. The method of claim 34, wherein the conductive particles comprise carbon particles.
- 36. The method of claim 31, wherein, in response to the high energy beam, the matrix component shrinks, thereby reducing an average spacing between the carbon particles in the matrix component and reducing the resistance of the resistor.
- 37. The method of claim 29, wherein, in response to the high energy beam, the resistance of the resistor is reduced substantially without ablation of the matrix component.
- 38. The method of claim 30, wherein the manufactured component comprises a first layer that includes the matrix component and the embedded conductive component and a second layer that is formed over the first layer, such that the high energy beam is directed through the second layer onto the first layer.
- 39. The method of claim 30, wherein the matrix component comprises a sol-gel material.
- 40. The method of claim 39, wherein the conductive component comprises a conductive suboxide material.
- 41. The method of claim 40, wherein the conductive suboxide material comprises one of silicon suboxide and titanium suboxide.
- 42. The method of claim 41, wherein, in response to the high energy beam, oxygen included in the sol-gel material combines with the conductive suboxide material, thereby increasing the resistance of the resistor.
- 43. The method of claim 29, wherein directing the high energy beam comprises differentially directing the high energy beam onto different portions of the manufactured component so as to obtain a gradient of the resistance over a dimension of the manufactured component.
- 44. The method of claim 43, wherein the gradient of the resistance operates to reduce abrupt resistive transitions in the resistor compared to the abrupt resistive transitions that would have existed in the absence of the gradient of the resistance.
- 45. The method of claim 44, wherein reduction of the abrupt resistive transitions reduces signal reflection during operation of the resistor.
- 46. The method of claim 44, wherein reduction of the abrupt resistive transitions reduces electromagnetic interference associated with operation of the resistor.
- 47. The method of claim 30, further comprising connecting the resistor to a printed circuit board prior to directing the high energy beam onto the manufactured component.
- 48. The method of claim 28, wherein:
the manufactured component comprises a capacitor; and the bulk material property comprises a dielectric constant.
- 49. The method of claim 28, wherein:
the manufactured component comprises one of a resonator and an oscillator; and the bulk material property comprises Young's modulus.
- 50. The method of claim 28, wherein:
the manufactured component comprises an optical component; and the bulk material property comprises one of:
a bulk refractive index of a material used to form the optical component; a crystalline structure of a material used to form the optical component; a matrix size of a material used to form the optical component; and an opacity of a material used to form the optical component.
- 51. A method for manufacturing a resistor, comprising:
obtaining a resistor having a resistance and being formed from a matrix component and an embedded conductive component; testing the resistor and determining that the resistance of the resistor falls outside of a nominal value range associated with the resistor; in response to determining that the resistance falls outside of the nominal value, adjusting the resistance of the resistor by:
directing a high energy beam onto the resistor, such that the resistance of the resistor is adjusted within the nominal value range, the high energy beam being directed onto the resistor in a manner such that substantially none of the matrix component ablates.
- 52. The method of claim 51, wherein, in response to the high energy beam, the matrix component shrinks, thereby reducing the resistance of the resistor.
- 53. The method of claim 51, wherein, in response to the high energy beam, oxygen included in the matrix component reacts with the conductive component so as to increase the resistance of the resistor.
- 54. A method for manufacturing a resistor, comprising:
obtaining a resistor having a resistance and being formed from a matrix component and an embedded conductive component; and differentially directing a high energy beam onto different portions of the resistor, such that a gradient of the resistivity of the resistor across a dimension of the resistor is achieved, the high energy beam being directed onto the resistor in a manner such that substantially none of the matrix component ablates.
- 55. The method of claim 54, wherein:
the matrix component comprises a cross-linkable polymer; and the conductive component comprises carbon particles.
- 56. The method of claim 54, wherein:
the matrix component comprises a sol-gel material; and the conductive component comprises one of silicon suboxide and titanium suboxide.
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application is a continuation-in-part application of U.S. patent application Ser. No. 10/689,456, filed Oct. 20, 2003, and entitled “Optically Trimming Electronic Components,” which application claims the benefit of U.S. Provisional Application Ser. No. 60/419,356, filed Oct. 18, 2002, both of which applications are incorporated herein by reference.
Provisional Applications (1)
|
Number |
Date |
Country |
|
60419356 |
Oct 2002 |
US |
Continuation in Parts (1)
|
Number |
Date |
Country |
Parent |
10689456 |
Oct 2003 |
US |
Child |
10846210 |
May 2004 |
US |