The present invention relates to a method for regulating the pressure in a fuel accumulator of an internal combustion engine, in particular a common rail system. The present invention also relates to a computer program and a device for carrying out this method.
German Published Patent Application No. 199 16 100 teaches to provide at least one first and one second regulating circuit to regulate the pressure in a fuel accumulator. In a first regulating mode, only the first regulating circuit is used to regulate the pressure, the pressure in the fuel accumulator being regulated by suitably controlling a high-pressure pump as the pressure regulating means. Alternatively, a second regulating mode is provided in which the pressure is regulated with the help of the second regulating circuit via a pressure regulating valve which acts directly upon the fuel accumulator. Either the first or the second regulating mode is used to regulate pressure as a function of the operating state of the internal combustion engine. For example, a switch-over operation from the first to the second regulating mode occurs upon exceeding certain values of the rotational speed or the fuel volume to be injected in a certain operating state of the internal combustion engine. Suitable criteria are also defined for the complementary switch-over operation from the second to the first regulating mode.
However, the procedure known from the cited publication for switch-over between two different regulating modes results in undesirable disturbances in rail pressure during a switch-over operation.
An object of the present invention is therefore to refine a known method for regulating the pressure in a fuel accumulator of an internal combustion engine as well as a known computer program and a known device for carrying out this method so that the development of rail pressure is not unacceptably disturbed during a switch-over operation between two different regulating modes.
This method is characterized by the fact that, to carry out the switch-over operation, the regulating circuits involved in the switch-over operation are opened by controlling their regulating devices via switch-over input signals that are preferably predetermined individually for each switch-over operation instead of via the previous input signal, the predetermined switch-over input signals being designed so that the regulating devices are switched in the desired manner from a present operating state defined by the present regulating mode to a future operating state defined by the future regulating mode.
This procedure for carrying out a switch-over operation from an instantaneous regulating mode to a future regulating mode has the advantage that it avoids unwanted disturbances in rail pressure during the switch-over operation. According to the present invention, this is done by continuously switching the regulating circuits involved in the switch-over operation via the switch-over input signal from their activated or deactivated operating states during the present regulating mode over to their new activated or deactivated operating states during the future regulating mode.
Advantages of the Invention
To carry out this homogeneous switch-over operation according to the present invention, the switch-over input signal advantageously represents control values which are individually suitable for each switch-over operation.
In particular, a regulating circuit which changes from an activated operating state to a deactivated one or vice versa during a switch-over operation is advantageously opened to carry out the switch-over operation, i.e., the control loop is interrupted for the duration of the switch-over operation. As mentioned above, the regulating device of the interrupted control loop is no longer operated via the input signal, but via the switch-over input signal, the control value represented by the switch-over input signal being at least approximately adjusted to the system deviations last supplied to the regulating device. This ensures a largely smooth or homogeneous transition from the instantaneous regulating mode to the switch-over operation.
The switch-over control signal is advantageously formed from the preset control values and a rail pressure deviation applied thereto. This rail pressure deviation corrects the fixedly predetermined control values with regard to an instantaneous pressure situation in fuel accumulator 200, the rate at which the pressure is regulated in fuel accumulator 200 being positively influenced with regard to the instantaneous regulation deviation present therein, depending on the absolute value and sign of this pressure deviation. The application of the rail pressure system deviation also minimizes the pressure deviation in fuel accumulator 200 produced by the switch-over operation.
The transitions between steady-state regulating mode and the switch-over operation continue to be smoothed or homogenized in both directions by monitoring, during the switch-over operation, a shift produced by the switch-over input signal in the operating point of at least the regulating device which changes from an activated to a deactivated operating state or vice versa during the switch-over operation. For homogenization purposes, it is advantageous to complete the transition from the switch-over operation to the future regulating mode by disconnecting the switch-over input signal and connecting the usual input signal to the regulating device only after at least the monitored regulating device has actually reached its activated or deactivated operating state provided for the future regulating mode. With regard to a transition from the first to a second regulating mode, in which only one different regulating circuit is activated, it is advantageous with regard to harmonizing the transition to refrain from immediately switching over from the first to the second or from the second to the first regulating mode, but instead to first switch over from the instantaneous first or second regulating mode to the third regulating mode and from there to the second or the first regulating mode.
Finally, it is advantageous to supply each of the regulating devices of the two regulating circuits with an input signal that represents not only the system deviation assigned to the regulating circuit concerned, but also represents the system deviation assigned to the other regulating circuit during the third regulating mode in which both regulating circuits are activated to regulate the pressure in the fuel accumulator.
The above-mentioned object of the present invention is further achieved by a device and a computer program for carrying out the method according to the present invention.
The present invention is described in detail below in the form of various exemplary embodiments, with reference to
The device includes a first regulating circuit 110 having a first subtraction device 112 for providing a system deviation r1, a first regulating device 114 and a throttle valve 116 as the actuator. This first regulating circuit regulates the fuel volume supplied to a high-pressure pump 210 via throttle valve 116. The first regulating circuit ensures that the exact amount of fuel preset by a setpoint volume signal SM-setpoint of subtraction device 112 is supplied to high-pressure pump 210 via throttle valve 116. For this purpose, subtraction device 112 carries out a continuous comparison between the setpoint fuel volume requested by setpoint volume signal SM-setpoint and the actual fuel volume provided by throttle valve 116 and represented by actual volume signal SM-actual and outputs a possibly detected difference r1 between the setpoint and actual volumes in the form of a volume deviation. This volume deviation r1 is output as a system deviation to regulating device 114 in the form of an input signal e1 during a steady-state operation of the first regulating circuit. As a special feature of the first regulating circuit, note that the fuel volume actually metered by throttle valve 116 is not detected, according to
As described above, first regulating circuit 110 first regulates only the volume of fuel supplied to high-pressure pump 210. However, high-pressure pump 210 is connected to fuel accumulator 200 via a fuel line 220. As a result, the pressure in the fuel accumulator is indirectly controllable by controlling the fuel volume supplied to fuel accumulator 200 with the help of the first regulating circuit.
In addition to the first regulating circuit, device 100 according to
First and second regulating circuits 110, 120 may thus be operated individually as well as simultaneously, i.e., in parallel. In a first regulating mode, therefore, only first regulating circuit 110 is activated, and in a second regulating mode only second regulating circuit 120 is activated, while in a third regulating mode first and second regulating circuits 110, 120 are activated simultaneously. The decision as to which of the three above-mentioned regulating modes in which the device according to
This regulation management device 130 is designed to control regulating devices 114, 124 of the two regulating circuits 110, 120 in response to a desired regulating mode represented by regulating mode signal SR.
The operation of regulation management device 130 according to the present invention, illustrated in
To operate device 100 during a first regulating mode in which the pressure in fuel accumulator 200 is regulated only with the help of first regulating circuit 110, regulation management device 130 operates as follows: in this case, control device 138 controls first switch-over device 134 via first control signal St1 so that switch-over device 134 forms, at its output, input signal e1 for first regulating device 114 so that this signal represents pressure deviation r2 provided by second subtraction device 112. At the same time, control device 138 controls second switch-over device 136 via control signal St2 in such a way that switch-over device 136 generates input signal e2 for second regulating device 124 on the basis of predetermined control values. These control values are provided to second switch-over device 136 by memory device 132 after the latter has received information via third control signal St3 of control device 138 on which control values are to be output from which memory addresses within memory device 132 and sent at the present time to second switch-over device 136. In this case, the control values are preferably predetermined so that they maintain second regulating device 124 in an idle, i.e., deactivated, state. Alternatively, the control values may also shut down second regulating device, preferably switching it over to a standby mode.
When device 100 is operated during the second regulating mode in which the pressure in fuel accumulator 200 is regulated only with the help of second regulating circuit 120, regulation management device 130 operates as follows. Via its first and third control signals St1, St3, it controls memory device 132 and first switch-over device 134 in the same manner as it did second switch-over device 136 in the first regulating mode during the operation described in the preceding paragraph. First switch-over device 134 generates an input signal e1 for first regulating device 114 on the basis of suitable control values provided by memory device 132. These control values are designed in such a way that they deactivate or shut down the first regulating device. During operation in the second regulating mode, second switch-over device 136 is activated by second control signal St2 of control device 138 so that it forms input signal e2 for second regulating device 124 from pressure deviation r2 provided by second subtraction device 122.
If device 100 is operated in the third regulating mode in which the pressure in fuel accumulator 200 is regulated with the help of both first and second regulating circuits 110, 120, regulation management device 130 operates as follows. Control device 138 controls first switch-over device 134 via first control signal St1 so that it forms input signal e1 for first regulating device 114 on the basis of volume deviation r1 provided by first subtraction device 112. At the same time, the control device controls second switch-over device 136 via second control signal St2 so that input signal e2 for second regulating device 124 is formed on the basis of pressure deviation r2 provided by second subtraction device 122. However the input signals are advantageously formed not only on the basis of the above-mentioned deviations, but also by additionally taking into account the other deviations r1, r2.
Up to this point, we have described the performance of regulation management device 130 for steady-state regulation in either the first, second or third regulating modes. In the discussion below, the performance according to the present invention of regulation management device 130 during a switch-over operation in which the switch-over is carried out between an instantaneous regulating mode to a desired future regulating mode in response to regulating mode signal SR. To carry out this switch-over operation, regulation management device 130 is designed to open the regulating circuits involved in a switch-over operation by controlling their regulating devices 114, 124 via special switch-over input signals u1, u2 instead of via input signals e1 or e2, as was previously the case in steady-state regulating operation. These switch-over input signals are designed to switch over regulating devices 114, 124 in the desired manner from the instantaneous operating state (active or passive) defined by the instantaneous regulating mode to a future operating state (active or passive) defined by the future regulating mode.
Switch-over input signals u1, u2 are, in principle, based on suitably predetermined control values provided by memory device 132. The control values are predetermined for each individual possible switch-over operation between two different regulating modes. According to the structure of regulation management device 130 illustrated in
To optimize the rate at which the pressure is to be varied or regulated during a switch-over operation in fuel accumulator 200, it is advantageous for switch-over input signals u1, u2 to be formed not only from the control values alone, but instead for them to be formed from control values to which instantaneous pressure deviation r2 provided by second subtraction device 122 has been applied. Depending on the absolute value and sign of this pressure deviation, switch-over input values u1, u2 depend to a greater or lesser extent on the originally predetermined control values; this not only optimizes the rate of regulation with regard to the instantaneous pressure situation in the fuel accumulator, but it also minimizes the pressure deviation produced by the switch-over operation.
Control device 138 may also be designed as a state machine, which makes it possible to monitor the operating points of regulating devices 114, 124 during a switch-over operation.
During a switch-over operation from the third regulating mode, in which both regulating circuits are active, to the first or second regulating mode, in which only one regulating circuit is active at a time, the following steps are carried out: First, both regulating circuits 110, 120 are opened by controlling them via switch-over input signals u1, u2 instead of via input signals e1, e2 as was previously the case. The shift in the operating points of both regulating devices 114, 124 produced by switch-over input signals u1, u2 is then monitored, in particular with regard to when the regulating device to be deactivated during this switch-over operation leaves its previous active operating range. Upon reaching this point in time, switch-over input signal u1, u2 which was input earlier, is shut off, while the regulating device remains active. The corresponding regulating circuit is then closed again by controlling the regulating device via input signal e1, e2, which was preset for the selected future first or second regulating mode and represents one of the above-mentioned system deviations, instead of via the switch-over input signal.
At the same time, the regulating device to be deactivated continues to be supplied with the switch-over input signal until this regulating device has been deactivated on the basis of the operating point shift. Alternatively, the regulating device to be deactivated may also be simply shut down.
In a switch-over operation from an instantaneous first or second regulating mode, in which only one regulating circuit is active, to the third regulating mode, in which both regulating circuits 110, 120 are active, regulation management device 130 proceeds as follows: Via one of control signals St1, St2, it first controls only switch-over device 134, 136 which is assigned to regulating device 114, 124 that is deactivated in the instantaneous regulating mode, but is to be activated for the future regulating mode. The activation operation is carried out in such a way that this switch-over device 134 or 136 supplies the regulating device to be activated with a switch-over input signal u1, u2, which is based on suitable control values that, in turn, are provided by control device 132. A shift in the operating point of the regulating device to be activated is then preferably monitored via control device 138 designed as a state machine to determine when this regulating device actually returns to an active operating range. The point in time at which the operating point enters the active operating range must be distinguished from a different time when the operating point of the regulating device to be activated represents an operating point formed by the future regulating mode; a time interval usually exists between the two points in time.
Once it has been determined that the regulating device to be activated has entered the active operating range, the regulating device that is active in both the instantaneous and the desired future regulating mode, and was previously activated only by input signal e1, e2 of the instantaneous regulating mode, is disconnected from this input signal and instead supplied with the same switch-over input signal u1, u2 as the regulating device to be activated. The same switch-over input signal is preferably supplied to both regulating devices until the two regulating devices have been switched to the active operating state provided for the desired future regulating mode.
Switch-over operations from the first to the second regulating mode and vice versa are preferably not carried out by a switch-over between these regulating modes directly. A direct switch-over of this type would result in disadvantageously strong disturbances in the rail pressure during the switch-over operation. According to the present invention, it is therefore proposed to choose an alternative via the third regulating mode in performing a switch-over operation of this type. Specifically, this means that during a switch-over operation from the first to the third regulating mode, a switch-over operation is to be first carried out from the first to the third regulating mode and then from the third to the second regulating mode. Likewise, a switch-over operation from the second regulating mode to the first regulating mode is accomplished by first switching over from the second to the third regulating mode and then from the third to the first regulating mode. These described switch-over operations, involving the third regulating mode, are preferably carried out as described above.
Control device 138 is designed so that, for each of the above-mentioned switch-over operations, it suitably controls memory device 132 as well as first and second switch-over devices 134, 136, via control signals St1, St2, in particular to suitably implement switch-over input signals u1, u2.
The described method according to the present invention is preferably implemented in the form of a computer program. If necessary, the computer program may be stored together with other computer programs on a computer-readable data medium. The data medium may be a floppy disk, a compact disk or a flash memory. The computer program stored on the data medium may then be transferred or sold to a customer. However, the computer program may also be transmitted to the customer as a product with the help of a data medium, using an electronic communications network, in particular the Internet.
Number | Date | Country | Kind |
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103 49 628.9 | Oct 2003 | DE | national |