The invention relates to a method for replacing a work roll of a rolling mill, in particular in the presence of a metal strip rolled between the two work rolls, including an upper work roll and a lower work roll, the method being suitable for the extraction of at least one work roll from the roll stand of a rolling mill, in particular the extraction of at least one worn work roll, and the insertion of at least one work roll, in particular a new one, as a replacement.
The present disclosure also relates to a grasping tool suitable for the implementation of the method, the grasping tool being suitable for the extraction of at least one worn work roll and for the insertion and the set-up into the roll stand of the rolling mill of at least one lower and/or upper new work roll.
The present disclosure also relates to an assembly comprising a handling system, such as a carriage system or a robotic system and a grasping tool, handled by the handling system, typically in the three directions of space, and possibly according to one or more degree(s) of rotation.
Thus, the present invention finds an advantageous application for multi-roll rolling mills for the implementation of maintenance operations, such rolling mills typically consisting of “Sendzimir” 20-high rolling mills.
Cold rolling allows obtaining the final thickness of a metal strip through successive passes of this strip between rolls in the presence of high forces simultaneously compressive and tensile.
A “Sendzimir”-type rolling mill includes a plurality of rolls, or barrels, which are arranged with respect to one another so as to enable a change in the mechanical characteristics of a metal strip and obtaining a strip thickness that could typically be smaller than 3 millimetres.
More particularly, a “Sendzimir” rolling mill is known which may include twenty rolls; and embodiment of such a 20-high rolling mill is illustrated in the documents U.S. Pat. Nos. 5,193,377 and 5,471,859.
This nomenclature for the different constituent rolls of a 20-high rolling mill is common in the rolling mill field, and is well known to a person skilled in the art.
By convention, in the present disclosure, and as represented in
It is well-known in the rolling mill field that this roll arrangement illustrated in
Because of the stresses exerted on the work rolls 12 during working of a metal strip BM, these parts 12 require a very regular maintenance because of wearing thereof: it is therefore desirable to be able to extract and replace the work rolls 12, in a safe manner for the operators, and while minimising the time during which the rolling operations should be stopped.
Thus, the state of the art includes handling systems, typically with carriages, and possibly robotic systems for example as disclosed by WO2022/223927A1 of the present Applicant, or else JPS634312 which allow implementing an extraction of the worn rolls, and then replacement thereof with new work rolls.
According to the observations of the Inventors, the handling system of the prior art such as the robotic systems according to WO2022/223927A1 or JPS634312 comprise a grasping tool which is configured to be moved by the handling system typically according to at least three directions of space, and possibly also according to one or more degree(s) of rotation.
The roll replacement operations require stopping the rolling operations, including stopping running of the metal strip, and proceeding with opening of the roll stand of the rolling mill by relieving the two work rolls, and possibly when the roll stand includes two portions, respectively lower and upper ones, movable relative to one another, by spacing apart the two portions in order to facilitate access to the work rolls.
The grasping tool is then configured to grasp a work roll in order to proceed with removal thereof, then with deposition thereof typically on a rack, at a distance from the roll stand of the rolling mill disclosed by WO2022/223927A1 or JPS634312.
Typically, it is proceeded with the removal of the upper work roll. To this end, the handling system positions the grasping tool in line with a maintenance hatch of the roll stand of the rolling mill and proceeds with centring of the tool according to the transverse direction and/or according to the vertical direction, in order to align an axis of the grasping tool with the roll to be grasped. After grasping the work roll, the robotic system proceeds with the removal of the roll, by a movement of the roll according to an axis parallel to the transverse direction Y. Afterwards, the handling system moves the work roll away from the hatch, then deposits the lower work roll on an empty compartment on the rack by moving the grasping tool by the handling system.
The handling system moves the grasping tool again, from the rack until alignment with the maintenance hatch of the roll stand to repeat these operations for removal of the lower work roll, then deposition of the lower work roll, on a second empty compartment of the rack.
The handling system returns again up to the rack to proceed with grasping of a first new work roll on the rack, then moves it up to the maintenance hatch to proceed with the insertion thereof into the roll stand of the rolling mill, for example as a lower work roll, after centring with a lower room in the roll stand of the rolling mill. The handling system returns again up to the rack to proceed with grasping of a second new work roll on the rack, then moves it up to the maintenance hatch to proceed with the insertion thereof into the roll stand of the rolling mill, for example as an upper work roll, after centring with an upper room in the roll stand of the rolling mill.
Once the replacement operations are completed, the work rolls can be tightened on the strip, which is set again in motion, to restart the rolling operations.
According to the observations of the Applicant, such a work roll replacement solution imposes stopping the rolling operations throughout the entire duration of the back-and-forth cycles from the rolling mill to the racks which reduces the yield of the rolling plant.
A second state of the art is known which is described as a prior art in WO2022/223927A1 and illustrated in the first two figures of this prior document.
According to this robotic prior art, the robotic system comprises a robot comprising:—a carriage comprising a first frame provided with wheels cooperating with rails disposed on the ground, extending according to the direction Y, in line with the access trap of the roll stand of the rolling mill, said first frame being configured to move according to the transverse direction Y along the rails, under the action of first motor means driving the wheels,
A grasping tool is secured to the third frame and such a robotic system according to the prior art is configured to ensure the extraction of one or two roll(s), by holding one single roll at once, by the implementation of the following steps:
Upon completion of extraction of the roll operated by the backward movement of the robot along the rails, the extracted roll is completely outside the roll stand of the rolling mill, oriented axially parallel to the transverse direction Y. The roll is then in an intermediate position where the work roll is located between, on the one hand, the access hatch of the roll stand of the rolling mill, left open by the door system and, on the other hand, the carriage of the robot.
In such a state of the art, the deposition of the roll requires a motor-driven additional piece of equipment illustrated as a prior art in the document WO2022/223927A1, including a motor-driven system of deposition racks, at least horizontally according to the direction X so as to position it between the rolling mill and the robot. This rack system may also be movable in a motor-driven manner according to the horizontal direction Y.
Thus, the rack system itself may comprise a carriage with a first frame configured to move along rails disposed parallel to the rail of the robot, laterally to the robot, according to the transverse direction Y by a first motor, and a second frame carrying the rack for loading/unloading the rolls, configured to be moved, relative to the first frame, according to the direction X thanks to a slide system between the second frame and the first frame, and second motors.
Thus, the rack is moved by the first frame along the rails, according to the direction Y, then by a movement of the second frame according to the direction X, cantilevered with respect to the first frame, to ensure the deposition of the roll by the robot on the rack which is done, by the action of the third motor means, while the roll is still oriented according to the direction Y, in a position where the movable rack is positioned midway between the rolling mill and the robot.
According to the observations of the Inventor, the movable rack system is a piece of equipment that is brought close to the robotic system and the roll stand of the rolling mill during the operations of replacing rolls, which allows reducing the movements of the grasping tool necessary for the replacement of the work rolls, in comparison with the aforementioned prior art. Nonetheless, and as discussed in the introduction of the document WO2022/223927A1, this solution clutters up the maintenance aisle, which extends, according to the direction X, along the access openings of the different rolling mills.
According to the observations of the Applicant, there is since a very long time a need for a method for replacing the work rolls of a rolling mill, as well as a grasping tool suitable for the implementation of such a method which considerably reduce the time during which the rolling operations should be stopped, advantageously without cluttering up the maintenance aisle, unlike the aforementioned prior art.
The present invention aims to improve the situation.
According to a first aspect, and in particular according to a first possibility, a method is provided for replacing the work rolls of a rolling mill, in the presence of a metal strip rolled between the two work rolls, the rolling mill having a roll stand receiving at least one upper work roll and one lower work roll, each of said work rolls has a generatrix of contact with the metal strip, said contact generatrices and the axes of the work rolls lie in a plane substantially perpendicular to a running direction of the metal strip, roller members such as first intermediate rolls, being in contact according to two contact generatrices with each of the work rolls, the roller members ensuring the transmission of a rolling force to the lower and upper work rolls in contact with the metal strip during the rolling operations, in which method the replacement of a work roll of the roll stand of a rolling mill is ensured characterised by:
According to an advantageous embodiment, and in particular according to a second possibility, the grasping tool comprises said first compartment for a first worn work roll provided with the first gripping system and said second compartment for a second new work roll provided with a second gripping system, the first and second compartments forming a first pair of compartments, but also a third compartment for a second worn work roll provided with a third gripping system and a fourth compartment for a second new work roll provided with a fourth gripping system, the third compartment and the fourth compartment forming a second pair of compartments,
According to one embodiment, the different compartments are provided with independent gripping systems, configured to secure one end of a work roll, each gripping system configured to ensure a push during an insertion of a work roll or configured to ensure a pull during an extraction of a roll, by moving the gripping system along the compartment.
According to one embodiment, the gripping systems consist of mechanised clamps or magnetic chucks or pneumatic chucks
According to one embodiment, the compartments comprise said gripping systems configured to insert or extract the work rolls, by moving the work rolls according to the axis of the work roll throughout open distal ends of the longitudinal compartments, the compartments respectively have according to the length of the compartments, lateral load/unload openings, coupled to load/unload systems associated with the compartments, said load systems, independent, configured to load said compartments during the pre-loading step /B/, each load/unload system configured to ensure loading/or unloading of one of the compartments throughout the lateral openings.
According to one embodiment, said compartments for the worn roll(s) and the new roll(s) are arranged in parallel around a central axis of the grasping tool, said grasping tool comprising a drum forming a support frame including longitudinal cradles, angularly distributed around the central axis configured to receive the worn and new rolls, defining said compartments respectively.
According to one embodiment, said handling system comprises motor-driven means to ensure pivoting of the drum about the central axis and wherein the independent load/unload systems comprise for each compartment, a pair of gripping arms comprising a first arm and a second arm hinged respectively on two longitudinal edges of the cradle, configured to switch from a closure position for which the two arms hold a work roll in the cradle, and up to an opening position for which the two arms are spaced apart by a distance larger than a diameter of the work roll enabling loading/or unloading of the cradle throughout the lateral opening. Preferably, loading and/or unloading of one of the cradles is performed by rotation of the drum until positioning the cradle to be loaded/unloaded by orienting the lateral opening downwards, and by switching the pair of gripping arms from the opening position up to the closure position during loading, and by switching the pair of gripping arms from the closure position up to the closure position during unloading, enabling unloading by gravity throughout the lateral opening.
According to one embodiment, said unique actuating cylinder is arranged within a tubular room of the drum centred on the central axis and wherein said drum is configured to pivot about the actuating cylinder, mounted so as not to pivot relative to the handling system, the movable drive portion, projecting radially, said mechanism for ensuring coupling of the movable drive portion of the actuating cylinder selectively with the gripping systems, comprising the drum pivotally mounted about the actuating cylinder under the action of motor-driven means so that coupling is obtained by pivoting of the drum so as to set the movable drive portion of the actuating cylinder in correspondence selectively with the first gripping system, the second gripping system when the method is according to the first possibility or selectively with the first gripping system, the second gripping system, the third gripping system, or the fourth gripping system when the method is according to the second possibility.
According to one embodiment, the method is implemented in a rolling plant comprising the rolling mill comprising said roll stand and said set of rolls, internal to the roll stand, including the two work rolls, the backup rolls or the backup rollers, and possibly the intermediate rolls in particular first intermediate rolls and second intermediate rolls, the roll stand of a rolling mill having said access hatch, possibly closed by the door system, the metal strip extending longitudinally according to the horizontal direction X, and transversely according to the horizontal direction Y, parallel to the axes of the rolls of the rolling mill and
According to a second aspect, the present disclosure is a grasping tool suitable for the implementation of the method according to the present disclosure, intended to be handled by a handling system, the grasping tool comprising:
According to one embodiment, the support frame comprises two pairs of cradles forming two pairs of compartments for the storage of two work rolls comprising besides the first compartment intended for a first worn work roll and the second compartment, intended for a first new work roll, a third compartment intended for a second worn work roll, and a fourth compartment intended for a second new work roll, said gripping systems, further comprising the first gripping system and the second gripping system, a third gripping system configured to secure one end of a work roll in the third compartment and a fourth gripping system configured to secure one end of a work roll in the fourth compartment,
According to one embodiment, said push/pull system comprises:
According to one embodiment, the compartments comprise said gripping systems configured to insert or extract the work rolls, by moving the work rolls according to the axis of the work roll throughout open distal ends of the longitudinal compartments, the compartments respectively having according to the length of the compartments, lateral load/unload openings, coupled to load/unload systems associated with the compartments, said load systems, independent, each load/unload system configured to ensure loading/or unloading of one of the compartments throughout the lateral openings.
According to one embodiment, said compartments for the worn roll(s) and the new roll(s) are arranged in parallel around a central axis of the grasping tool, said grasping tool comprising a drum forming a support frame including longitudinal cradles, angularly distributed around the central axis configured to receive the worn and new rolls, respectively defining said compartments and wherein the drum is configured to pivot about the central axis.
According to one embodiment, the independent load/unload systems comprise for each compartment, a pair of gripping arms comprising a first arm and a second arm, configured to switch from a closure position for which the two arms hold a work roll in the cradle, and up to an opening position for which the two arms are spaced apart by a distance larger than a diameter of the work roll enabling loading/or unloading of the cradle throughout the lateral opening.
According to one embodiment, said unique actuating cylinder is arranged within a tubular room of the drum centred on the central axis and wherein said drum is configured to pivot about the actuating cylinder, mounted so as not to pivot relative to the handling system the movable drive portion, projecting radially in a fixed angular position, said mechanism for ensuring coupling of the movable drive portion of the actuating cylinder selectively with the gripping systems, comprising the drum pivotally mounted about the actuating cylinder under the action of motor-driven means of the handling system so that coupling is obtained by pivoting of the drum so as to set the movable drive portion of the actuating cylinder in correspondence selectively with the first gripping system, the second gripping system when the grasping tool comprises one pair of compartments or selectively with the first gripping system, the second gripping system, the third gripping system, or the fourth gripping system when the grasping tool comprises two pairs of compartments.
According to a third aspect, the present disclosure also relates to an assembly comprising a handling system for a plant for rolling a metal strip, and a grasping tool according to the present disclosure, handled by the handling system, suited to ensure the operations of replacing work rolls of the rolling mill, to ensure an extraction of a worn work roll and an insertion of a new work roll in the roll stand of the rolling mill.
According to one embodiment, the handling system comprises a robot comprising:
Other features, details and advantages will appear upon reading the detailed description hereinafter, and analysing the appended drawings, wherein:
the third compartment and the third gripping system including a two-jaw clamp, as well as a (third) load/unload system enabling loading of a lateral roll, through a lateral opening of the cradle, and
the fourth compartment and the fourth gripping system, as well as a (fourth) load/unload system,
and wherein each gripping system including one said two-jaw clamp configured to grasp one end of a work roll, in particular by fitting into a peripheral groove of the roll,
and wherein the load/unload systems are independent, each including two arms consisting of a first arm and a second arm, hinged according to two parallel axes of rotation, arranged on either side of the cradle, according to the length of the cradle, the first arm and the second arm configured to switch from a closure position, illustrated in
a first gripping system associated with the first compartment in a first relative position of the drum with respect to the actuating cylinder,
a second gripping system associated with the second compartment in a second relative coupling position of the drum with respect to the actuating cylinder,
a third gripping system associated with the third compartment in a third relative coupling position of the drum with respect to the actuating cylinder,
a fourth gripping system associated with the fourth compartment in a fourth relative coupling position of the drum with respect to the actuating cylinder, and wherein the selective coupling is achieved by rotation of the drum about the central axis to switch from a relative coupling position to another, amongst the first, second, third and fourth relative coupling position.
The present disclosure relates to a method for replacing work rolls 12 of a rolling mill 10, in particular in the presence of a metal strip BM intended to be rolled between the two work rolls 12, including an upper work roll 12 and a lower work roll 12.
The present invention finds a particular application for a 20-high rolling mill, and as illustrated in
Thus, the roll stand 2 can receive:
For such a two-portion roll stand, the at least partial opening of the roll stand is obtained by spacing apart the upper roll stand portion relative to the lower roll stand portion.
Nonetheless, the present disclosure still finds a particular application for which the roll stand is made in one-piece.
The roll stand also typically receives:
During the operations of replacing a roll of the rolling mill, the two upper spray rails may be typically oriented so as to form a support cradle for the upper work roll 12, and so as to leave a clearance below the strip to extract/insert the lower work roll. On the contrary, when it is necessary to extract/insert the upper work roll, the upper rails can be moved downwards so as to press the metal strip downwards and so as to leave a clearance above the strip to extract/insert the upper work roll.
During the rolling operations, each of the work rolls 12 has a generatrix of contact with the metal strip, said contact generatrices and the axes of the work rolls lying substantially in a plane substantially perpendicular to a running direction of the metal strip, roller members in particular first intermediate rolls 13 being in contact according to two contact generatrices with each of the work rolls 12, the roller members ensuring the transmission of a rolling force to the lower and upper work rolls 12 in contact with the metal strip BM.
According to the replacement method according to the present disclosure, at least according to a first possibility, it is proceeded with the replacement of at least one upper or lower worn work roll 12u by:
The present disclosure also relates to a grasping tool in particular suitable for the implementation of such a method for replacing work rolls.
Such a grasping tool OT is configured to be handled by a handling system, comprising:
Advantageously, such a grasping tool is configured to enable a replacement of a worn work roll with a new work roll by:
Thus, the tool according to the present disclosure allows removing at least one worn work roll off the rolling mill and proceeding with the replacement thereof with at least one new roll, advantageously without requiring the deposition of said at least one worn roll, during the insertion operations.
Thus, such a grasping tool and the implemented method are also advantageous in that step /B/ of pre-loading the second compartment E2 with a new work roll is preferably performed:
The method and the grasping tool according to the present disclosure are advantageous in that they allow replacing at least one work roll, while reducing the time during which the rolling operations should be stopped. Another advantage of this solution is that it consists of a technical solution allowing leaving the maintenance aisle extending in front of the roll stand and the access hatch of the roll stand of the rolling mill clear.
According to a second possibility, said grasping tool OT may be configured to replace the two lower and upper work rolls 12 of the rolling mill by enabling the insertion of two new work rolls into the rolling mill, advantageously without requiring the deposition of the two worn work rolls.
To this end, the support frame of the grasping tool OT then comprises two pairs of cradles forming two pairs of compartments E1, E2, E3, E4 for the storage of two work rolls comprising:
The gripping systems SP1, SP2, SP3, SP4 then further comprise the first gripping system SP1 and the second gripping system SP2, a third gripping system SP3 configured to secure one end of a work roll in the third compartment E3 and a fourth gripping system SP4 configured to secure one end of a work roll in the fourth compartment E4.
Said grasping tool comprising the four compartments E1, E2, E3, E4 is configured to enable a replacement of a first worn work roll with a first new work roll and a replacement of a second worn work roll with a second new work roll by:
Thus, the grasping tool according to the present disclosure allows removing the two lower and upper worn work rolls off the rolling mill, and proceeding with replacement thereof with two new rolls, advantageously without requiring the deposition of either one of the worn rolls, during the extraction and insertion operations.
Whether for the grasping tool according to the first possibility, or for the grasping tool according to the second possibility, the grasping tool according to the present disclosure advantageously limits the movements necessary for the tool during the replacement operations to remove and insert the work roll(s), and in comparison with the prior art, as set out in the introduction, thereby leading to a substantial reduction of the duration during which the rolling operations should be stopped, since the grasping tool is moved in particular according to the direction X, and the direction Z, to proceed with the different centring operations (step /D/ and /H/ in particular) during the successive extraction and insertion operations, without requiring the deposition of the worn work roll. Hence, the movements necessary to the different centring, grasping and extraction and insertion operations, operated successively when the rolling operations are stopped have limited amplitudes, as the handling system always remains in line with the access hatch of the roll stand and typically according to an amplitude of the movement of the grasping tool limited in the height direction (according to the direction Z). Once the last new work roll is inserted, the rolling operations can be resumed, advantageously without waiting for the unload of the worn roll(s) recovered in the grasping tool OT, as the operations of unloading the grasping tool can be operated in masked time with the rolling operations.
Such a grasping tool and the implemented method are also advantageous in that step /B/ of pre-loading the second compartment E2 and the fourth compartment E4 with two new work rolls is preferably performed:
Thus, according to the second possibility, it is advantageously possible to proceed with the replacement of the upper worn work roll and of the lower worn work roll in the roll stand of the rolling mill 10 through the following steps:
In general:
According to the method according to the present disclosure (according to the first possibility or according to the second possibility), the different compartments E1, E2, E3, E4, in particular the first compartment E1, the second compartment E2, and possibly the third compartment E3 and the fourth compartment E4 are provided with the independent gripping systems SP1, SP2, SP3, SP4, configured to secure one end of a work roll, each gripping system SP1; SP2, SP3, SP3 configured to ensure a pull by a movement of the gripping system along the compartment E1; E2; E3; E4 during an extraction and a push during an insertion of a roll.
In particular, the first pair of compartments is provided with:
The second pair of compartments is provided with:
In general, each gripping system SP, (in particular the first, second, third or fourth gripping system SP1 to SP4) is configured to switch from a state of grasping one end of a work roll 12, so as to enable a push of the work roll according to an axis of the roll in a first direction safely, but also a pull of the work roll, in an opposite second direction, up to a release state enabling the release of the roll.
Once the (new) work roll is inserted into the roll stand of the rolling mill 10 by pushing the gripping system, the latter is configured to switch from the grasping state up to the release state in order to enable the return of the gripping system, without pulling the inserted work roll.
In general, the gripping systems SP may consist of mechanised clamps, or magnetic chucks or pneumatic chucks. The mechanised clamps, the magnetic or pneumatic chucks are configured to grasp one end of a work roll in the grasping state and to allow releasing the work roll in the release state.
According to one embodiment (not illustrated), the clamps may consist of magnetic chucks, configured to secure the end of a roll by magnetic attraction of the chuck. The switch from the grasping state up to the release state is ensured by activation or deactivation of the magnetic attraction field of the magnetic chuck: it may in particular consist of an electromagnetic chuck, or with a permanent magnet whose movement is controlled by an actuator to switch from activation to deactivation of grasping of the end of the work roll.
According to one embodiment (not illustrated), the clamps may consist of pneumatic chucks, configured to secure the end of a roll by depression of the chuck. The switch from the grasping state up to the release state is ensured by an activation or a deactivation of the depression of the pneumatic chuck.
According to one embodiment (illustrated), the clamps may be mechanised. Each mechanised clamp may comprise two jaws consisting of a first jaw MR1 and a second jaw MR2 configured to switch from an opening position for which the clamp releases the work roll (release state) up to a closure position for which the two jaws is closed against the end of the work roll thereby ensuring grasping. In order to improve grasping, one should notice that the two jaws, the first jaw MR1 and the second jaw MR2 may be configured to engage with a relief at the end of the roll, and in particular fit into a circular groove G, visible according to the illustrated example. The switch from the opening position into the closure position is controlled by an actuator, typically electrical or pneumatic.
According to an advantageous embodiment, said push/pull system may advantageously comprise:
Such an embodiment is advantageous in that a unique actuator (the unique actuating cylinder VR) can operate the different gripping systems, one after another, to push or on the contrary pull each of the work rolls into/from the different compartments E1 to E4, and in particular in order to insert or extract a work roll.
According to a possible configuration (not illustrated), the compartments may be arranged, parallel to one another, one after another, in a straight line. According to another possible configuration (illustrated), said compartments E1, E2, E3, E4 for the worn roll(s) and the new roll(s) are arranged in parallel around a central axis Ac of the grasped tool OT.
Said grasping tool then comprising a drum TB forming a support frame including longitudinal cradles. The cradles are angularly distributed around the central axis configured to receive the worn and new rolls, respectively defining said compartments E1, E2, E3, E4. The cradles may respectively have lateral openings OL lengthwise, enabling loading or unloading, according to directions radial to the drum.
The drum TB is configured to pivot about the central axis AC. To this end, said handling system 1 may comprise motor-driven means M6 to ensure pivoting of the drum TB about the central axis AC.
According to an embodiment illustrated in particular in the figures, said unique actuating cylinder VR may be arranged within a tubular room of the drum TB centred on the central axis AC and said drum TB is configured to pivot about the actuating cylinder VR, mounted so as not to pivot relative to the handling system 1.
The mechanism for ensuring coupling of the movable drive portion PE of the actuating cylinder VR selectively with the gripping systems SP, then comprises the drum TB pivotally mounted about the actuating cylinder under the action of motor-driven means M6 so that coupling is obtained by pivoting the drum TB so as to set the movable drive portion PE of the actuating cylinder VR in correspondence selectively with the first gripping system SP1, the second gripping system SP2, in particular when the method is according to the first possibility, or selectively with the first gripping system SP1, the second gripping system SP2, the third gripping system SP3, and the fourth gripping system SP4 when the method is according to the second possibility.
Thus, in general, the unique actuating cylinder VR is arranged on a central support, crossing a tubular room of the drum, the actuating cylinder including the movable drive portion PE which is configured to be coupled selectively with the different gripping systems associated with the compartments E1, E2, E3, E4, including coupling of the movable drive portion with:
The selective coupling is obtained by rotation of the drum TB about the central axis to switch from a relative coupling position to another, amongst the first, second, third and fourth relative coupling position, typically by the action of the motor means M6 of the handling system.
The movable drive portion PE projects radially at a fixed angular position around the central axis AC, and in particular projects upwards, typically according to the direction Z, and as illustrated for indicative purposes in
This nosing piece NZ is configured to ensure an additional guidance and support, between the roll stand of the rolling mill, and the cradle aligned with the nosing piece when the gripping system coupled to the actuating cylinder moves the work roll by pushing or pulling it. This nosing piece may have a V-like section, and be provided typically with roller members OR.
Also, the compartments E1, E2, E3, E4 comprise said gripping systems SP1, SP2, SP3, SP4 configured to insert or extract the work rolls, by moving the work rolls 12 according to the axis of the work roll throughout open distal ends Ed of the longitudinal compartments E1, E2, E3, E4. The work rolls are pushed or extracted throughout these openings at the distal ends Ed of the compartments, during a roll insertion or extraction.
According to one embodiment, the compartments E1, E2, E3, E4 also have respectively according to the length of the compartments, the load/unload lateral openings OL, coupled to load/unload systems SCH associated with the compartments E1, E2, E3, E4. These lateral openings OL extend lengthwise according to the lengths of the compartments E1, E2, E3, E4.
The load systems SCG are independent, each load/unload system configured to ensure loading/or unloading of one of the compartments throughout the lateral openings OL.
Thus, said independent load systems SCG can be configured to load said compartments E1, E2, E3, E4 during the pre-loading step /B/ in particular with said new work roll according to the method according to the first possibility, or with the two new work rolls, each load/unload system configured to ensure loading/or unloading of one of the compartments throughout the lateral openings.
Thus, said independent load systems SCG can be configured to load said compartments E1, E2, E3, E4 during unloading of the worn work roll received in the first compartment E1, according to the first possibility or of the worn work rolls received respectively in the first compartment E1 and the third compartment according to the second possibility.
According to one embodiment, the independent load/unload systems SCH may comprise for each compartment, a pair of gripping arms comprising a first arm B1 and a second arm B2, configured to switch from a closure position for which the two arms B1, B2 hold a work roll in the cradle, and up to an opening position for which the two arms are spaced apart by a distance larger than a diameter of the work roll in order to enable loading of the cradle throughout the lateral opening OL. On the contrary, the reverse movements of the arms B1, B2, namely from the opening position up to the closure position can allow loading a work roll in the cradle. In particular, the two arms, the first arm B1 and the second arm B2, can be provided pivotable about two hinge axes AB1, AB2, on both sides of the cradle, parallel to a longitudinal direction of the cradle.
In the closure position of the two arms B1, B2, each work roll 12 is held, according to any direction perpendicular to the longitudinal direction of the compartment E1, E2, E3, E4, the work roll blocked between the cradle formed by the support frame, and the two arms brought close to one another. In this closure position, the gripping system can always push or on the contrary pull the work roll received in the compartment, according to the longitudinal direction of the compartment.
In order to limit frictions between the cylindrical wall of the work roll and the support frame or the arms during the insertion or extraction operations, roller members OR, such as castors may be provided over at least one wall of the cradle and/or over the arms. The work roll pushed or pulled by the gripping system, throughout the movement, is configured to roll over the roller members OR of the arms and/or of the cradle, and therefore without any risk of scratching of the face of the work roll.
When said handling system 1 comprises the motor-driven means M6 to ensure pivoting of the drum TB about the central axis AC, loading and/or unloading of one of the cradles is performed by rotation of the drum TB until positioning the cradle to be loaded/unloaded by orienting its lateral opening OL downwards, and by switching the pair of gripping arms from the opening position up into the closure position during loading, and by switching the pair of gripping arms from the closure position up into the closure position during unloading, thereby enabling unloading by gravity throughout the lateral opening OL.
The method according to the present disclosure and the grasping tool according to the present disclosure find application in a rolling plant comprising the rolling mill comprising said roll stand and said set of rolls, internal to the roll stand, including the two work rolls 12, the backup rolls or the backup rollers A, B, C, D, E, F, G, H, and possibly the intermediate rolls in particular first intermediate rolls 13 and second intermediate rolls 14, 15, the roll stand of the rolling mill having said access hatch, possibly closed by the door system as illustrated as example in
Said plant may comprise a load/unload rack R, removably positioned on a support frame Cha anchored to the ground in an anchor position at a distance from the rolling mill according to the transverse direction Y so as to clear a maintenance aisle according to the longitudinal direction X. According to the present disclosure, the pre-loading in /B/ is implemented at a distance from the access hatch of the roll stand by loading the tool with one or more new roll(s) arranged on the load/unload rack. After replacement of the work rolls of the roll stand of the rolling mill, the worn work roll(s) can be unloaded on such a rack, supported by the support frame.
The present disclosure also relates to an assembly comprising a handling system 1 for a plant for rolling a metal strip, and a grasping tool OT according to the present disclosure, handled by the handling system, suited to ensure the operations of replacing work rolls of the rolling mill, to ensure an extraction of a worn work roll and an insertion of a new work roll in the roll stand of the rolling mill.
According to an embodiment of said assembly, said handling system may comprise a robot Ro comprising:
The operations of centring by movement the grasping tool OT according to the direction X may be operated by a movement of the third frame 3 relative to the second frame 2, under the action of the second motor means M2 and the operations of centring the grasping tool OT according to the direction Z by a movement of the fourth frame 4 relative to the third frame 3 under the action of the third motor means M3.
In particular, it may consist of a robotic system according to WO2022/223927A1 which includes a fourth frame 5, and rotational guide means linking the fourth frame and the third frame about a vertical axis of rotation, configured to drive the rotation of the fourth frame 5 relative to the third frame 4, under the action of fourth motor means M4. Such a robotic system 1 is configured to ensure the extraction of a roll by grasping the roll by the grasping tool OT locked by the grasping system, with the deposition of the roll, laterally to the rails in particular on the rack Ra, after pivoting of the grasping tool OT by rotation of the fourth frame 5 relative to the third frame 4 about the vertical axis of rotation, typically by 90° and as schematised in
the grasping system 6 may be hinged to the fourth frame according to a second horizontal hinge axis perpendicular to the vertical axis of rotation between the fourth frame 5 and the third frame 4, called first axis of rotation, and perpendicular to the axis of the grasping tool OT, the robotic system including motor means M5, in particular fifth motor means, configured to set the inclination of the grasping system 6, and thus the inclination of the grasping tool OT about said second axis of rotation.
The grasping system 6 may also be set in rotation about the axis of rotation, coaxial with the central axis AC of the grasping tool OT oriented substantially according to the transverse direction L, using motor means M6, in particular sixth motor means and in particular in order to ensure rotation of the drum TB about its central axis AC. List of the reference signs.
Number | Date | Country | Kind |
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2300035 | Jan 2023 | FR | national |