The present invention relates to a method for starting up a battery system having a DC voltage intermediate circuit and to a battery and a battery system having a DC voltage intermediate circuit that are embodied to perform the starting up method.
It has become apparent that in future both in the case of stationary applications and also in the case of vehicles such as hybrid vehicles and electric vehicles battery systems are being used ever more frequently. In order to be able to meet a respective application's particular requirements for voltage and for the power that can be made available, a high number of battery cells are connected in series. Since it is necessary for the current that is provided by a battery of this type to flow through all the battery cells and a battery cell can only carry a limited amount of current, battery cells are in addition often connected in parallel in order to increase the maximum current. This can be achieved either by providing a plurality of battery packs within a battery cell housing or by connecting battery cells externally.
The charging switch 120 and the charging resistor 121 represent a significant amount of additional expenditure in applications in which the output is in the range of a few 10 kW and said additional expenditure is only required for the process that lasts a few hundred milliseconds for charging the DC voltage intermediate circuit. Said components are not only expensive but they are also large and heavy which is particularly troublesome when used in mobile applications such as electric motor vehicles.
It is therefore proposed in accordance with the invention to provide a method for starting up a battery system having a battery, a DC voltage intermediate circuit that is connected to the battery, and a drive system that is connected to the DC voltage intermediate circuit. The battery comprises a plurality of battery modules that are connected in series and comprise in each case a coupling unit and at least one battery cell that is connected between a first input and a second input of the coupling unit. The plurality of battery modules comprises a first battery module having a first number of battery cells and at least a second battery module having a second number of battery cells, said second number of battery cells being greater than the first number of battery cells. The method comprises at least the following steps:
The method of the invention provides the advantage that the output voltage of the battery and consequently also the voltage of the DC voltage intermediate circuit are increased in a step-like manner, so that, owing to the relatively small voltage difference in each increasing step between the output voltage of the battery and the voltage of the DC voltage intermediate circuit, charging currents which are also comparatively small flow in the capacitor of the DC voltage intermediate circuit in order to adjust the voltage of the DC voltage intermediate circuit to the output voltage of the battery. In this manner, the charging switch 120 and the charging resistor 121 of the battery systems of the prior art are redundant and the costs, volume and weight of a battery system that functions in accordance with the invention are correspondingly reduced.
The method of the invention has in addition the advantage that the DC voltage intermediate circuit can be charged in a shorter period of time. In a battery system having the battery that is illustrated in
In accordance with the invention at least two different variants of battery modules that have a different number of battery cells per battery module are provided. A first battery module, of which generally only one is provided, comprises a comparatively smaller number of battery cells than the second battery module. Accordingly, the output voltage of the first battery module is, in itself, comparatively less than that of the second battery module. The amount of the output voltage of a connected battery module determines the initial voltage difference between the output voltage of the battery and the voltage of the DC voltage intermediate circuit and consequently also determines the maximum charging current that flows from the battery into the DC voltage intermediate circuit. Owing to the comparatively lower output voltage of the first battery module; the voltage of the DC voltage intermediate circuit can be increased in smaller steps, so that the maximum charging current also reduces. The invention consequently renders it possible for the DC voltage intermediate circuit to be charged by successively connecting the battery modules without the charging switch and charging resistor, however, the expenditure with regard to the switching technology for the coupling units of the battery modules is at the same time minimized because in the second battery modules a coupling unit manages a greater number of series-connected battery cells.
The method preferably comprises an additional step g) of starting up the drive system that is connected to the DC voltage intermediate circuit if the voltage of the DC voltage intermediate circuit achieves a desired operating voltage. The desired operating voltage can be less than a total voltage of all the second battery modules or less than a total voltage of all the second battery modules and the first battery module. In this case, the drive system is started up even before the voltage of the DC voltage intermediate circuit achieves the maximum voltage of the DC voltage intermediate circuit and is operated with reduced output until the first desired operating voltage is achieved.
The steps c) to e) are preferably repeated until the battery cells of all the second battery modules are connected, in other words are connected in series. The maximum output voltage of the battery corresponds to the maximum possible drive output of the drive system.
Generally, the invention is not limited to the use of a first battery module and one or more second battery modules. It is also feasible that further battery modules are provided, which battery modules comprise a different number of battery cells and are connected and disconnected in a corresponding pattern until a desired output voltage of the battery and consequently a desired voltage of the DC voltage intermediate circuit is achieved. The first battery module can, for example, comprise n battery cells, a second battery module can comprise 2*n battery cells, a third battery module can comprise 4*n battery cells and a fourth battery module can comprise 8*n battery cells etc. As a consequence, a binary switching pattern can be used, wherein the voltage difference for each switching step is determined by the voltage of the first battery module. In so doing, the number n can also be 1, so that the output voltage of the battery can be adjusted in the minimum number of voltage steps. The control signals for the coupling units can be generated in a binary switching pattern in a simple manner by means of a binary counter.
A second aspect of the invention provides a battery comprising a control unit and a plurality of battery modules that are connected in series. Each battery module comprises in so doing a coupling unit and at least one battery cell that is connected between a first input and a second input of the coupling unit. The plurality of battery modules comprises a first battery module having a first number of battery cells and at least a second battery module having a second number of battery cells, said second number of battery cells being greater than the first number of battery cells. The control unit is embodied in accordance with the invention for the purpose of performing the method of the first inventive aspect.
Particularly preferred, that the second number is twice as high as the first number. In this case, the output voltage of the battery can be increased in uniform steps.
The battery cells of the battery modules are preferably lithium-ion battery cells. Lithium-ion battery cells have the advantages of a high cell voltage and high energy content in a given volume.
A further inventive aspect relates to a battery system having a battery, a DC voltage intermediate circuit that is connected to the battery, and a drive system that is connected to the DC voltage intermediate circuit. In so doing, the battery is embodied in accordance with the aforementioned aspect of the invention.
Particularly preferred, that the DC voltage intermediate circuit is in so doing connected directly to the battery, in other words no further components are connected between the battery and the DC voltage intermediate circuit, in particular no charging device, or rather no charging switch and no charging resistor. In the case of embodiments of the battery system, however, it is also possible to connect further components such as current sensors between the battery and the DC voltage intermediate circuit.
The DC voltage intermediate circuit can comprise a capacitor or can be embodied as a capacitor.
A fourth aspect of the invention provides a motor vehicle having a battery system in accordance with the aforementioned aspect of the invention.
Exemplary embodiments of the invention are explained in detail with reference to the drawings and the description hereinunder, wherein like reference numbers describe like components or components that function in a like manner. In the drawings:
Generally, the battery module string 70 can comprise any number of battery modules 40 or 60. It is also possible to provide at the poles of the battery module string 70 in addition charging and disconnecting devices and disconnecting devices such as illustrated in
The partial figure a) illustrates the graph for a battery system in accordance with the prior art. At the point in time t0, the battery is connected by way of the charging switch 120 and the charging resistor 121 to the capacitor 111 of the DC voltage intermediate circuit, wherein the latter is fully discharged at this point in time. The voltage of the DC voltage intermediate circuit rises initially rapidly but the increase then reduces continuously. Only at the point in time t11 is the voltage of the DC voltage intermediate circuit of such a level that the difference ΔV between the output voltage of the battery and the voltage of the DC voltage intermediate circuit is sufficiently small in order to close the switch 118 and to charge the DC voltage intermediate circuit rapidly up to the output voltage of the battery without limiting the current by means of the charging resistor 121.
The partial figure b) illustrates the corresponding graph for a battery system in accordance with the invention. At the commencement of the charging process the voltage of the DC voltage intermediate circuit is in turn zero, in other words, the capacitor of the DC voltage intermediate circuit is fully discharged. The first battery module is activated at the point in time t0, so that the output voltage of the battery corresponds to the voltage of the first battery module having the first number of battery cells. The charging current is not limited by a charging resistor, so that the voltage of the DC voltage intermediate circuit rapidly rises, however, the charging current is not inadmissibly high because the voltage difference between the output voltage of the battery and the voltage of the DC voltage intermediate circuit is comparatively small. As soon as the voltage of the DC voltage intermediate circuit approaches the level of the output voltage of the first battery module (point in time t21) a second battery module having the higher second number of battery cells is activated and simultaneously the first battery module is in turn deactivated, as a consequence of which the output voltage of the battery increases to the voltage of the activated second battery module and by the difference between the voltage of the activated second battery module minus the voltage of the first battery module. The voltage of the DC voltage intermediate circuit in turn follows rapidly the output voltage of the battery. At the point in time t22, the first battery module is in turn activated in addition to the already activated second battery module. If the voltage of the DC voltage intermediate circuit has again correspondingly increased (point in time t23) then a second battery module is in turn connected and simultaneously the first battery module is deactivated. The process of connecting in each case a further second battery module and the process of alternately activating and deactivating the first battery module are then repeated for the period of time until the voltage of the DC voltage intermediate circuit achieves the desired operating voltage and accordingly all the second battery modules (and possibly in addition the first battery module) are activated. In the illustrated example, the battery comprises two second battery modules but naturally any number of second battery modules greater than or equal to 1 are possible.
The comparison of the two graphs of the voltage of the DC voltage intermediate circuit shows that the DC voltage intermediate circuit in accordance with the invention is charged considerably more rapidly than usual in the prior art. As a consequence, a drive system that is connected to the DC voltage intermediate circuit starts up more rapidly which is of particular interest for applications where safety is concerned.
Number | Date | Country | Kind |
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10 2010 041 029.2 | Sep 2010 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2011/063965 | 8/12/2011 | WO | 00 | 7/9/2013 |