This patent application claims the benefit and priority on German Patent Application No. 10 2021 105 998.4 having a filing date of 11 Mar. 2021, German Patent Application No. 10 2021 107 266.2 having a filing date of 23 Mar. 2021, and German Patent Application No. 10 2021 115 161.9 having a filing date of 11 Jun. 2021.
The invention concerns a method for treating laundry items wherein the laundry items are at least washed, dried, mangled, folded and stacked.
Usually, widely varying laundry items are delivered to laundries. These may be flat textile items to be mangled, such as bed linen and table linen, and textile items which are not to be mangled, such as for example toweling textiles or special items, for example workwear.
Previously, the widely varying types of laundry items were sorted after delivery. Because only bed linen and also table linen comprise different types and sizes of laundry items, sorting requires extensive equipment and labor. Above all the labor cost is high because the laundry items to be treated are still sorted mainly manually. Also, errors often occur during sorting performed by operating personnel, whereby laundry items undergo the wrong treatment, which in unfavorable cases leads to damage of incorrectly treated laundry items.
The sorted laundry items must also be temporarily stored in batches, in for example so-called sack conveyor systems, until they are treated, i.e., in their turn.
The invention is based on the object of providing a method for treating laundry items which reduces the equipment and labor requirements in a laundry, reduces the space required and preferably can be at least largely automated.
A method for achieving the object is a method for treating laundry items, wherein the laundry items are at least washed, dried, mangled, folded and stacked, characterized in that laundry items to be mangled are at least washed, dried, mangled and folded unsorted. In this method, it is provided that laundry items to be mangled are treated, preferably at least washed, dried, mangled, and folded, unsorted. If the laundry receives only laundry items to be mangled, these need not be sorted before the first treatment. If laundry items which are not to be mangled, such as for example toweling items, are delivered together with the laundry items to be mangled, only the laundry items not to be mangled, e.g., toweling items, need be sorted out before treatment. This is a simple sorting process which requires few personnel and in some cases may also be performed automatically.
Preferably, it is provided that only laundry items to be mangled, which are flat laundry items, in particular table linen items and/or bed linen items, are at least washed, dried, mangled and preferably also folded unsorted. Said laundry items need not be sorted before treatment.
An advantageous possible refinement of the method provides that only before folding, or in some cases also even before mangling, an identification is made of each individual laundry item. Preferably, for example the nature, size, color, style of weave, folding and stacking criteria, and/or the recipient or customer of the respective laundry item, in particular the respective laundry item to be mangled, are determined, preferably contactlessly. Individual selected or in some cases all said determinations or criteria replace at least a majority of the sorting taking place before treatment, and are preferably performed automatically. It is also conceivable to determine other criteria before different treatments.
Preferably, the method is refined in that the laundry items are identified and individual or selected—but also in some cases all—features and/or subsequent treatment criteria thereof are determined by contactless read-out of data carriers assigned to the laundry items, in particular applied thereto, and/or contactless determination by at least one imaging device. The at least one imaging device, in particular camera, laser or similar, allows rapid, reliable and automatic determination in particular of the nature, size, color, pattern, weave structure and/or treatment parameters or criteria of each individual laundry item.
In a preferred embodiment of the method, mangling of the unsorted laundry items may take place at an unchanged mangling temperature (apart from certain fluctuations). The mangling temperature is a reduced mangling temperature which does not damage the most delicate laundry items to be mangled. Also, during mangling of sorted laundry items, it is conceivable that the flattening path and/or the mangling speed are selected such that laundry items which are difficult to mangle or not delicate, for example heavy or double-layered laundry items, are sufficiently finally dried during mangling. The or in any case an above-mentioned procedure allows, preferably with unchanged setting of the mangling parameters, mangling of different laundry items successively and in arbitrary order without sorting, such that delicate laundry items are not damaged but less delicate laundry items are sufficiently finally dried during mangling.
In another advantageous possible refinement of the method, it is provided that the laundry items are sorted after folding. Preferably, sorting takes place during or before stacking of folded laundry items.
Sorting takes place using corresponding criteria, preferably sorting criteria, which are determined automatically, preferably before folding but alternatively also before mangling. Sorting criteria may be the nature, dimensions and/or recipient or customer of the treated laundry items.
The above-mentioned measures, each individually but also in combinations of several measures, contribute to simplifying and automating the treatment, in particular the sorting of the laundry items.
According to an advantageous refinement of the method, it is provided that, by means of the determination of the folding criteria and/or stacking criteria which takes place before mangling or the latest before folding, the respective laundry item is folded individually in targeted fashion, and each folded laundry item is stacked in targeted fashion according to the respective stacking criterion or several stacking criteria, such as the nature and customer or recipient, on at least one stack of laundry items with the same stacking criterion. Thus, after the unsorted or where applicable presorted treatment of the laundry items, these are sorted so that the treated and folded laundry items can be stacked in targeted fashion on stacks of the same or at least similar laundry items for the same customer and/or recipient.
In the method, it may be provided that before washing, laundry items are only sorted according to whether they must be mangled or not mangled. Such sorting is easily possible because only laundry items not to be mangled, such as so-called dry laundry e.g., toweling items, must be separated from the other laundry items to be mangled, such as flat laundry items. In some cases, sorting may also take place according to so-called special items which cannot be treated together with the other laundry items. It is also conceivable to separate certain laundry items to be mangled from other laundry items to be mangled during presorting. For example, table linen items may be separated from bed linen items, so that only all bed linen items such as duvet covers, sheets and pillowcases are treated unsorted, and vice versa. Even in the latter case, there is a clear reduction in the sorting complexity because there is no need to sort bed linen into duvet covers, sheets and pillowcases.
If only laundry items to be mangled, in particular only bed linen and/or table linen items, are delivered to the laundry, sorting thereof before treatment may be omitted completely because laundry items to be mangled are treated unsorted in arbitrary order. Sorting only takes place after folding of the laundry items, i.e., of the fully treated laundry items. These are then sorted by type, and preferably also by customer and/or recipient, and stacked automatically on a stack, such that a stack contains only laundry items for a same recipient. For this, behind the or each folding machine, a number of stackers is provided which corresponds to the number of stacking criteria, for example for bed linen at least one stacker for duvet covers, at least one other stacker for sheets, and again at least one other stacker for pillowcases.
Another possible embodiment of the method is aimed at bringing together before folding different laundry items to be mangled with dried laundry items which are not to be mangled, preferably also in arbitrary order. Then these laundry items can be folded together with the mangled laundry items, preferably on the same folding machine or on different folding machines. After folding, the laundry items are stacked by type and simultaneously sorted so that stacks of the same or similar laundry items, preferably also customer-specific, are formed.
In order to be able to fold together different laundry items, both laundry items to be mangled and those not to be mangled, it may be provided that at the latest before the at least one stacker, all laundry items are identified contactlessly so that they can be folded and sorted in targeted fashion according to type and then stacked. Preferably, at the latest before the at least one stacker, the folding and/or stacking criterion and/or the recipient of each individual laundry item to be folded unsorted, are determined. For example, this may take place with at least one imaging device. On the basis of the resulting identification of the various laundry items, the different laundry items are stacked according to type, and in particular also sorted by recipient, on a respective stack or several similar stacks. Thus, the laundry items are only sorted shortly before the end of treatment, preferably only in their final treatment step.
Advantageously, several stackers are assigned to the same folding machine, or a group of required stackers is assigned to each of several folding machines, preferably downstream thereof relative to the output direction of folded laundry items from the folding machine. Here, all or at least some stackers may be provided below, behind and/or next to the respective folding machine. A stacker is provided at least for each stacking criterion to be expected. It is therefore also conceivable to provide several stackers for the same stacking criteria.
If an at least partial identification, in particular measurement of the laundry items to be mangled, takes place before mangling, this advantageously takes place before or at an input machine feeding the spreading and spread laundry items into the mangle. During measurement, at least the length of a front edge of the respective laundry item running transversely to the treatment device is determined, preferably before spreading of the laundry item by a spreading device of the input machine. During this, the front edge of the laundry items still sags. In larger laundry items in particular, this sag is so large that the front edge cannot be determined contactlessly, in particular by means of at least one imaging device. Therefore, it is provided to hold adjacent corners of the front edge in a pair of clamps, the distance between which is so large that even for larger laundry items, a defined, in particular V-shaped or U-shaped sag of the front edge occurs, which can be measured above all by an imaging device, in particular with respect to the maximum depth of the sag. The measurement of the front edge, in particular the transverse edge, before spreading of the laundry item, is particularly advantageous in the unsorted supply of differently sized laundry items to the mangle. Thus, the spreading process can be shortened and in some cases an optimal occupation of the mangle can be achieved.
A preferred exemplary embodiment of the invention is explained in more detail below with reference to the drawing. This shows:
The treatment line comprises, successively in the treatment direction 11, a sorting stand 12, a sack conveying system 13 depicted only symbolically and partially, a washing machine 14, a water extraction device 15, at least one dryer 16, at least one mangle 17 before which an input machine 18 is arranged, at least one folding machine 19, and a sorter-stacker 20 with a plurality of preferably identical stackers 21, each for similarly folded laundry items 10. The laundry items 10 pass through the treatment line in the treatment direction 11.
The sorting stand 12 is a simplified sorting stand 12 on which the laundry items 10 are merely presorted according to a few sorting criteria. Also, a simplified treatment line in comparison with the illustration in
In the treatment direction 11, the sorting stand 12 is followed by a store which is formed for example as a so-called sack conveyor system. Each sack of the sack conveyor system contains a batch of bed linen 10. The store always contains a sufficient stock of laundry batches to guarantee continuous washing of the laundry items 10.
The store is followed by the washing machine 14. The washing machine 14 depicted schematically in
Behind the water extraction device 15 is a distribution conveyor 23 for washed and drained laundry items 10, in particular laundry batches. Several preferably identical dryers 16, arranged in a row next to one another, are assigned to the distribution conveyor 23, preferably behind this or next to this. The laundry batches can be transported by the distribution conveyor 23 transversely to the treatment direction 11 to the respective free dryer 16, which may then be loaded with laundry items 10 to be dried.
After the row of adjacent dryers 16 in the treatment direction 11, a collection conveyor 24 is arranged which moves the laundry items 10 in batches to a point from which the input machine 18 can be loaded with an individual laundry item 10. This may be done manually by one or more operators or also automatically by at least one handling device. These are not shown in
In a treatment line with only a single dryer 16, the distribution conveyor 23 and/or the collection conveyor 24 may be omitted.
The input machine 18 may be one which has several adjacent loading stations on the front side. Each loading station 25 has an assigned loading clamp pair 26 with two preferably identical loading clamps 27 which are spaced apart transversely to the treatment direction 11. The loading clamps 27 may be combined into a double clamp which then forms the loading clamp pair 26. Each of the two loading clamps 27 holds one of adjacent corners of a front edge running transversely to the treatment direction 11, in particular a transverse edge, of the respective laundry item 10.
The distance between the two loading clamps 27 of the loading clamp pair 26 or the double clamp is greater than usual, namely so large that a defined identifiable V-shaped or U-shaped sag of the front edge of the respective laundry item 10 is formed between the corners held spaced apart by the two loading clamps 27. In the treatment line shown in
An alternative treatment line is conceivable in which no imaging device 28 is arranged in front of the input machine 18.
After the loading stations and loading clamp pairs 26 in the treatment direction 11, the input machine 18 has a spreader device with at least one pair of spreader clamps which can be moved together and apart transversely to the treatment direction 11. The spreading device and the spreader clamp pair are not shown in
In the mangling line shown in
At least one imaging device 31 is arranged above the conveyor 32 before the at least one folding machine 19 or similar. This is preferably at least one camera, in particular a digital color camera. Additionally or alternatively to the imaging device 31, a scanner (not shown) may also be assigned to the conveyor 30.
The imaging device 31 is configured such that it identifies each individual laundry item 10, preferably by size, in particular width and length, nature, color, weave structure, and/or folding and stacking or sorting criteria, and in some cases also by customer who will receive the treated laundry item.
The scanner comprises a data carrier in or on the laundry item 10 which contains data for identifying the laundry item 10, in particular data which contains information on the above-mentioned criteria, which alternatively or additionally are recorded by the at least one imaging device 31. A scanner instead of a limiting device 31 may be placed in front of the folding machine 19, if it is to be assumed that each laundry item 10 is provided with a data carrier, for example an RFID chip. If laundry items 10 which have no data carrier are to be treated, only at least one imaging device 28 need be provided before the folding machine 19. It is however also conceivable that before the input machine 18, alternatively or additionally at least one imaging device 28 and/or a scanner is provided which, already before mangling, detects the data and criteria necessary not only for mangling but also for later folding and stacking according to type of the respective laundry item 10, by corresponding identification of the laundry item 10. Then no imaging device 31 and no scanner need be provided before the folding machine 19.
The folding machine 19 is configured such that it automatically folds the laundry items of different type, size and format in the desired fashion. Folding takes place depending on folding criteria which have been detected individually for each laundry item 10 before the folding machine 19, either directly before this or before the input machine 18 of the mangle 17, contactlessly by the imaging device 28 and/or 31 and alternatively or additionally the at least one scanner.
The stacked laundry items 10 leaving the folding machine 19 are transported by a conveyor 33 to the stackers 21 of the sorter-stacker 20. The conveyor 33 is controlled such that a respective folded laundry item 10 reaches the stacker 21 where it is to be supplied to the respective stacker 21 by the conveyor 33 because of the sorting criterion or stacking criterion previously determined.
In this exemplary embodiment, the sorter-stacker 34 with the row of several stackers 35 is arranged below the folding machine 19. The row of adjacent stackers 35 thus runs transversely to the treatment direction 11 and/or the folding machine 19. The number of stackers 35 of the sorter-stacker 34 in
The method according to the invention is presented below with reference to the above-mentioned treatment line and the folding machines 19 shown in
The method is distinguished in that, above all, laundry items 10 to be mangled are treated unsorted. The unsorted treatment of the laundry items 10 extends at least to washing, drying, mangling and folding. According to the invention, these laundry items 10 are only sorted during stacking of the treated and stacked laundry items 10.
In the device of
In the following description, it is assumed that only laundry items 10 to be mangled, i.e., flat laundry items, in this case bed linen, are to be treated unsorted in the treatment line. Double-layer duvet covers, single-layer large sheets and double-layer smaller pillowcases are treated unsorted successively in the treatment line and only sorted during or before stacking.
In the washing machine 10, batches of unsorted laundry (here bed linen) supplied by the sack conveyor system 13 or another conveyor system are washed successively in batches or loads. The washed bed linen is then drained in the water extraction device 15 and then dried in one of preferably several adjacent dryers 16, namely so far that the final drying takes place during mangling. The respective batches of washed and dried laundry items 10 are then separated and individual laundry items 10 are successively suspended unsorted in spaced loading clamps 27 of a respective loading clamp pair 26 of the corresponding loading station 25 on the front of the input machine 18. They are suspended by adjacent corners of the front edge, in particular the transverse edge running transversely to the treatment direction 11.
The loading clamps 27 of the respective loading clamp pair 26, in comparison with usual loading clamp pairs 26, have a greater spacing, approximately twice as great. This spacing is selected such that even larger laundry items 10 will have a significantly more identifiable V-shaped sag of the front edge of the laundry item 10, in particular the respective bed linen item. The V-shaped sag of the front edge of the laundry item 10, which forms because of the enlarged spacing of the loading clamps 27 of the loading clamp pair 26, allows the imaging device 28, namely either a camera or a laser fan or laser curtain, to detect and determine the course of the V-shaped sag of the transverse edge. In particular, the lowest point of the sag of the laundry item 10, held in the loading clamps by the adjacent corners of the front edge, is measured by the imaging device 28 or a laser fan or other sensor means. By reference to the known constant spacing of the loading clamps of the loading clamp pair 26 and the distance of the measured lowest point from a theoretical connecting line between the corners of the respective bed linen item in the two loading clamps 27, the length or width of the front edge of the laundry item 10, in particular the respective bed linen item, is determined and preferably calculated. Accordingly, the laundry item 10, which is transferred from the loading clamps 27 to spreading clamps of a spreading device, is then spread by moving the spreading clamps apart accordingly, thus stretching or spreading the front edge of the laundry item 10. The spread laundry item is then supplied by the conveyor 30 to the input machine 18 of the mangle 17, in particular loaded into this.
Then the laundry items 10, which have been loaded unsorted into the mangle 17, in particular bed linen items, are mangled with an unchanged mangling temperature, which is a reduced mangling temperature which does not damage the delicate laundry items 10. For example, for bed linen items, the mangling temperature is adapted to single-layer sheets. Since however double-layer duvet covers and pillowcases contain more moisture, they could be mangled at a higher mangling temperature. Because that is not possible thanks to the successively following, unsorted, delicate (single-layer) and less delicate (double-layer) laundry items 10, less delicate, in particular double-layer laundry items 10 are mangled for a longer time, preferably via an enlarged flattening path of the mangle 17. If the flattening path is sufficiently enlarged, not only can the reduced mangling temperature be retained unchanged, but also the mangling speed. It is however also conceivable, instead of extending the flattening path, to reduce the mangling speed for less delicate, in particular double-layer laundry items 10.
The mangled laundry items 10 leave the mangle 17 via the conveyor 32 which supplies the mangled laundry items 10 to the folding machine 19 or loads the laundry items into the folding machines 19.
At least one further imaging device 31, which is for example a color camera, in particular a digital camera detecting colors, is arranged between the mangle 17 and the folding machine 19. By means of this imaging device 31 before the folding machine 19, each individual mangled laundry item 10 is identified. Not only is the type of the laundry item 10 i.e., duvet cover, sheet or pillowcase, detected but also the size, above all the length and width, and also the color and weave style. This leads to folding and stacking parameters of the respective laundry item 10. Preferably, the customer to whom the treated laundry item 10, in particular bed linen, is to be supplied is also determined by the imaging device 31.
After the laundry items 10, in particular duvet covers, sheets and pillowcases, have been identified by at least one imaging device 28 and/or 31 and/or scanner or data reader, and thereby folding criteria, sorting criteria and in some cases also the customer or recipient of the treated laundry item 10 have been determined, each of the unsorted, successively following laundry items 10 is folded individually in the folding machine 19 according to the folding criteria. For example, in the case of bed linen, duvet covers, sheets and pillowcases are folded individually.
After the laundry items 10 have been folded by the at least one folding machine 19, they are sorted and stacked, preferably stacked after sorting by the respective stacker 21 or 35. In the case of bed linen, they are sorted into duvet covers, sheets and pillowcases, and in some cases also by customer or recipient. Sorting takes place in the single or respective sorter-stacker 20 or 34 to which the several stackers 21 or 35 for different sorting criteria are assigned; in particular, duvet covers are stacked on at least one stacker 21 or 35 provided for this, sheets and pillowcases are respectively stacked on at least one other stacker 21 or 35 for sheets or pillowcases. If, additionally, sorting takes place according to customer or recipient of the respective laundry item 10, then several stackers 21, 35 may be provided for each different type of laundry item 10, for example duvet covers, sheets and pillowcases, wherein then only laundry items 10 of a particular type, for example pillowcases, duvet covers or sheets, but also sorted according to customer or recipient of the treated laundry items 10, are stacked on the same stacker 21, 35. For example, then a stacker 21, 35 forms a sorted stack of duvet covers for the same customer or recipient.
If laundry items 10 not to be mangled, for example so-called dry laundry or toweling items, are supplied to the laundry together with the laundry items to be mangled, these are separated at the sorting stand 12 from the laundry items 10 to be mangled, in particular bed linen, and thereby a presorting is performed. The dry laundry is treated on another treatment line (not shown), for example parallel to the treatment line shown in
It is however also conceivable to fold laundry items 10 which are not to be mangled, such as for example dry laundry or toweling items, on a separate folding machine so that at least one further folding machine, for example for toweling items, is provided next to the folding machine 19 for mangled laundry items 10. It may however also be provided to supply the laundry items 10 of different types and folded by different folding machines to at least one common stacking station, for example the sorter-stacker 20 or 34, which sorts all laundry items 10 and stacks them according to type. Each stacker 21 or 35 then stacks laundry items 10 of a same type, in some cases for the same customer, wherein in some cases, for certain types of laundry items 10 and/or customers, several stackers 21, 35 may be provided for stacking laundry items 10 with the same stacking or sorting criteria.
The method according to the invention may be carried out not only for example with the treatment line shown schematically in
Number | Date | Country | Kind |
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102021105998.4 | Mar 2021 | DE | national |
102021107266.2 | Mar 2021 | DE | national |
102021115161.9 | Jun 2021 | DE | national |