The invention relates to a method of controlling a vehicle wheel suspension including front and rear axle anti-roll bars and a device for carrying out the method.
It is known to use anti-roll bars to improve the driving behavior in motor vehicles. When the vehicle leans for example during cornering the anti-roll bars are subjected to torsion in order to counteract rolling movements of the vehicle. Such a system is known from laid-open patent application DE 43 37 765 A1.
Patent DE 42 37 708 C1 discloses a device for influencing rolling movements of a vehicle. The device has anti-roll bars which can be controlled as a function of the spring compression of the wheel by means of actuators. Each actuator is assigned a non return valve arrangement which protects the actuator against the hydraulic medium being forced back to the pressure source. The valves are controlled by means of an electronic control device. From the signals of the sensors, the control device generates an actual value signal for the rolling angle of the body of the vehicle relative to the underlying surface. This actual value signal is low-pass filtered. A signal for controlling the valves is formed from the filtered actual value signal by comparison with a set point value. The actuators are actuated by means of the valves in such a way that a torque which acts on the body of the vehicle with respect to the longitudinal axis of the vehicle is generated. Here too, as the anti-roll bar is subject to torsion rolling movement of the vehicle is counteracted. On an even underlying surface, this has a favorable effect on the driving behavior of the vehicle. However, the traction capability of the vehicle may be impaired on an uneven underlying surface.
It is the object of the invention to provide a method with which the traction of a vehicle on an uneven underlying surface can be improved during cornering, and to provide a device for carrying out the method.
In a method for controlling the wheel suspension of a motor vehicle having an anti-roll bar connected to a front axle, an anti-roll bar connected to a rear axle, at least one sensor, one control unit and a circuit including an operating medium with a supply reservoir, a directional control device and an actuator for each anti-roll bar in which each actuator is assigned a particular section of the circuit, different sections of the circuit are in control of different actuators so as to be actuated in opposite directions to one another as a function of vehicle operating conditions in order to improve the traction of the vehicle on an uneven underlying surface.
In this way, it can be ensured that all the wheels of the vehicle are always subjected to approximately the same loading. As a result, differences of wheel loads of the vehicle wheels are reduced and the traction of the vehicle is increased.
The actuators are preferably continuously actuated. The position of the actuators is thus continuously adapted to changes in the underlying surface. As a result, the movements of the body of the vehicle on an uneven underlying surface are reduced. This results in softer vehicle movements and a greater degree of driving comfort. The method is particularly suitable for slow travel on uneven terrain.
The invention will become more readily apparent from the following description of a preferred embodiment thereof shown, by way of example only, in the accompanying drawings.
The anti-roll bars 11, 12 are embodied in
The anti-roll bars 11, 12 transmit movements and forces from one vehicle wheel 3, 5 to the other vehicle wheel 4, 6 and vice versa. When there are differences between the spring travel of the left-hand vehicle wheel 3, 5 and that of the right-hand vehicle wheel 4, 6 of one axle 1, 2, restoring forces FSTAB-V or FSTAB-H are produced in the anti-roll bar 11, 12 and attempt to reduce the differences between the spring travel values nRV−nLV and nRH−nLH.
For reducing rolling movements when cornering motor vehicles are usually equipped with an anti-roll bar. During cornering, restoring forces which counteract the rolling of the body of the vehicle are produced owing to differences in wheel travel. When cornering on an even underlying surface this property of the anti-roll bars is favorable.
On an uneven underlying surface, anti-roll bars amplify the differences between the wheel loads at the individual axles. An uneven underlying surface is present if the four wheel contact points do not lie in one plane. In such a case, traction capability of the vehicle is reduced if the wheel loads are distributed unevenly owing to this tension. This tension is generated by the spring suspension at each individual vehicle wheel and is amplified by the additionally installed anti-roll bars.
The conflict in objectives between the dynamic movement properties of the vehicle (for example rolling movements when cornering) and the torsion capability for off-road travel cannot be solved with previously known methods.
Likewise, the conflict in objectives described above cannot be solved with passive chassis because a reduction in the rolling angle when cornering, for example due to an increase in the rigidity of the anti-roll bars, results in worsening of the off-road riding characteristics.
For example, on an uneven underlying surface the vehicle wheel 3 of the front axle 1 is loaded on one side. As a result that side limb of the anti-roll bar 11 which is assigned to this vehicle wheel 3 pivots and the entire anti-roll bar 11 is subject to torsion. This torsion of the anti-roll bar 11 causes that side limb of the anti-roll bar 11 which is assigned to the vehicle wheel 4 to follow this movement. At the same time, as a result of the torsion of the anti-roll bar 11 a restoring force FSTAB-V which is opposed to the torsion is applied on the side limbs which are assigned to the vehicle wheels 3 and 4. This restoring force FSTAB-V results from the twisting of the anti-roll bar 11 owing to the difference in spring travel between the left-hand and right-hand vehicle wheels 3 and 4 on the front axle 1. It acts in the sense of a reduction in the difference in spring travel in the opposite direction to the torsion. In the case of an idealized perpendicular spring travel of the axles 1, 2, the anti-roll bars 11, 12 generate essentially vertical forces FSTAB-V, FSTAB-H which are considered here. When an anti-roll bar 11 is guided at its bearing point in a way which is virtually free of friction, the resulting force at the left-hand vehicle wheel 3 and at the right-hand vehicle wheel 4 is the same in absolute terms. The force FSTAB-V which acts on the two vehicle wheels 3, 4 of the front axle 1 via the anti-roll bar 11 is dependent on the stiffness cV of the anti-roll bar 11 and the spring travel nLV and nRV of the two vehicle wheels 3 and 4 to the left and right of the anti-roll bar 11 and can be calculated using
FSTAB-V=(nRV−nLV). CV,
where nRV−nLV=eV is referred to below as anti-roll bar torsion eV which corresponds to the horizontal distance between the vehicle wheels 3 and 4 which is brought about by the torsion of the anti-roll bar 11. In the considered case of an anti-roll bar without an actuator, this corresponds to the difference between the spring travel values nLV and nRV of the left-hand and right-hand vehicle wheels 3 and 4 of the front axle 1. The variable distance between the vehicle wheel 3, 4 and body of the vehicle is referred to as spring travel nLV and nRV.
By analogy, the following
FSTAB-H=(nRH−nLH). CH where nRH−nLH=eH
applies to the force FSTAB-H which the anti-roll bar 12 of the rear axle 2 transmits between the two vehicle wheels 5 and 6 of the rear axle 2.
The anti-roll bars 11, 12 which are illustrated in
The actuator 13, 14 can change the forces transmitted between the vehicle wheels 3, 4 and 5, 6, respectively, of one axle 1, 2 by the anti-roll bar 11, 12. The actuator 13, 14 does not have any direct bearing points on the vehicle body and is basically supported on the anti-roll bar. Consequently, the forces FAKT-V and FAKT-H are applied by the actuator 13, 14 on the left and right of the two points of attachments for the anti-roll bars 11, 12 on the wheels are virtually the same in absolute terms if acceleration and friction forces are ignored.
The actuators 13, 14 of the two axles 1, 2 are able to transmit both positive and negative actuating forces FAKT-V, FAKT-H and thus support a change in sign and direction from FV, FH on both sides of the vehicle. Furthermore, each actuator 13, 14 is capable of applying both positive and negative actuator movements sV, sH with respect to its neutral base position. These actuator movements sV, SH are not directly coupled to the force FV, FH which is transmitted simultaneously to the vehicle wheels 3, 4, 5, 6 because the actuator movements sV, sH also additionally depend on the differences between the spring travel values between the vehicle wheels 3, 4 and 5, 6 of the associated axle 1 or 2, respectively. Therefore, the following applies to the front axle 1
eV+sV=nRV−nLV
FV=cv*ev=cv*(nRV−nLV−sV)
And by analogy to the rear axle 2
eH+sH=nRH−nLH
FH=cH*eH=cH*(nRH−nLH−SH)
In order to bring about the off-road function according to the invention, each actuator 13, 14 is adjusted in such a way that the force which is transmitted by the associated anti-roll bar 11, 12 to the vehicle wheels 3, 4 and 5, 6 assigned to it has a different sign in a steady state than in the neutral position of the actuator 13, 14 (s=0, i.e. locked actuator or actuator not present) and when there are identical spring travel values at the two vehicle wheels 3, 4 or 5, 6 on an axle 11 or 12, respectively.
A further feature of the invention is that the forces FV, FH which act on the vehicle wheels 3, 4 and 5, 6 via anti-roll bars 11 and 12 have opposite signs on the front and back on one side of the vehicle.
In order to be able to adjust the actuators 13, 14 in accordance with the differences in spring travel at the two axles 1, 2, the differences between the spring travel values must be acquired and converted into a control operation of the actuators 13, 14. According to the invention, as illustrated in
In the case illustrated in
For the rear axle 2, the same applies but in inverted fashion. Because nRH−nLH has a different sign in a steady state than nRV−nLV, a correspondingly positive reacting force FH is actively generated as a result.
If other control components are zero (for example lateral acceleration, steering wheel angle, sum of the axle rolling angle), FV and FH change the sign precisely when X=nRV−nLV−nRH+nLH changes its sign.
FV and FH do not necessarily need to be of equal magnitude in absolute terms. Only if all the other control components and actuating instructions of the controller are zero (for example spring travel open-loop/closed-loop control or acceleration open-loop/closed-loop control) and none of the system has yet reached the physical stop, it is appropriate to make the forces at the front and at the rear the same in absolute terms.
In order to actuate the actuators 13, 14 of the front axle 1 and rear axle 2, according to
In this context it is important for the circuit to permit the actuator movement sv of the front axle 1 and the actuator movement sH of the rear axle 2 to have a different sign in the direction of force/adjustment (for example positive at the front and negative at the rear as illustrated in
The open-loop and/or closed-loop control of the circuit is carried out by means of the control unit 19. This control unit 19 receives the signals from the sensors 15, 16, 17, 18 and, in a method illustrated in
The sensors 15, 16, 17, 18 serve to sense the spring travel values n of the vehicle wheels 3, 4, 5, 6. The sensors 15, 16, 17, 18 are embodied, for example, as four high level sensors which are arranged in the vicinity of the wheel. Alternatively, it is possible to use all the conceivable sensors and combinations of sensors which can be used to determine the differences between the spring travel values of the vehicle wheels 3, 4, 5, 6. The signals of the sensors 15, 16, 17, 18 for the distance n between the vehicle wheel 3, 4, 5, or 6 and the body of the vehicle are fed to a control unit 19 according to
If the spring travel values n are not sensed by sensors 15, 16, 17, 18, they can be estimated by measuring the forces FV, FH and the actuator movements sV, sH.
For example, the spring travel difference between the vehicle wheels 3 and 4 of a front axle 1 can be estimated from the actuator movement sV of the actuator 13 and the force FV which acts from the chassis at the vehicle wheels 3 and 4 as well as a spring constant cV of the anti-roll bar 11, using
nRH−nLV=FV/cV+sV.
Analogously, in order to estimate the difference between the spring travel values n of the vehicle wheels 5 and 6 of the rear axle 2 using an index H for the rear axle 2 the following formula is obtained:
nRH−nLH=FV/CH+SV.
When the vehicle tracks of the front axle 1 and rear axle 2 are different, the corresponding lever ratios should be converted in such a way that the overall torque which acts on the vehicle is as far as possible zero. This compensation of different track widths of the front axle 1 and rear axle 2 is carried out by means of a normalization factor N which is to be selected. If the track widths of the front axle 1 and of the rear axle 2 are the same, the normalization factor is N=1.
In the method step 20, a value
X=N*(nRV−nLV)−nRH+nLH
is acquired from the differences between the spring travel values n of the vehicle wheels 3, 4, 5, 6 and the normalization factor N.
This value X is a measure of how the four vehicle wheels 3, 4, 5, 6 are in relation to one another and thus in relation to the unevenness of the underlying surface.
In one embodiment, this result signal X is smoothed by a low-pass filter 21 and radio-frequency signals are removed from it. The damping movements between the chassis and vehicle body remain. The new, smoothed signal is designated by XT. As is shown by
In a further favorable refinement, a Characteristic curve diagram 22 is applied to the smoothed signal XT which is coupled to the information about the current position of the actuators 13, 14. According to the invention, the Characteristic curve diagram 22 can take into account further parameters. For example, the velocity of the vehicle or the position of operator control switches can be taken into account. In this context, the Characteristic curve diagram 22 assigns a force FAKT to be applied and a sign to the XT value.
In this context, a positive XT value means that the front actuator 13 is actuated in such a way that the force between the vehicle wheel 3 and the body of the vehicle on the left is increased and the force between the vehicle wheel 4 and the body of the vehicle on the right is reduced, and that the rear actuator 14 is actuated in such a way that the force between the vehicle wheel 5 and body of the vehicle on the left is reduced and the force between the vehicle wheel 6 and body of the vehicle on the right is increased. Given a negative XT value, the actuators are actuated precisely the other way round.
In one embodiment according to the invention, it is determined which actuator movement has to be generated for the required forces to be applied to the vehicle wheels 3, 4, 5, 6.
In one favorable embodiment, an actuating force FAKT-G is calculated for each actuator 13, 14, and in each case an actuating direction for the actuator 13 and 14 with which the wheel load differences are reduced is calculated.
In one favorable development, other control components can be added to the force FAKT-G to be applied. For example it is possible to combine the result of a rolling stabilization process or settings for a sporty or comfortable chassis with calculated force FAKT-G. In this context, a super position of a plurality of control components can lead to a situation in which the actuators 13, 14 are actuated in the same direction at certain times.
The actuating force from the off-road function FAKT-G is then obtained with
FAKT-V=FAKT-G*N+FXV ( . . . ) and
FAKT-H=FAKT-G*N+FXH ( . . . )
the actuating forces which can be closed-loop or open-loop controlled at the respective actuator. FXV and FXH indicate that for the total force to be applied control components which fulfill other control functions can also be added here for each actuator (super position principle). This procedure is in principle possible without the objective of minimizing the difference between the wheel loads being lost.
The active off-road function is particularly preferably used at very low travel speeds or at stand-still. The requirement for traction is at its greatest particularly in these situations.
In pressure supply systems or power supply systems which can generate and control different forces in terms of direction but only identical forces in terms of absolute value per axle in a steady-state fashion, the actuating force derived from the off-road function FAKT-G where
FAKT-V=FAKT-G and
FAKT-H=FAKT-G
is to be equated in all cases in terms of absolute value. In this case, the independent addition of other control components would also no longer be possible in this case.
As an alternative to a force control, the force FAKT to be applied can also be converted into an actuator movement s to be applied for travel control. The movement path is then sensed and it is determined when the actuator movement s to be applied has been achieved.
If the actuators are open-loop/closed-loop travel controllers instead of open-loop/closed-loop force control means, the set point forces which have already been calculated and the directly or indirectly determined sensor signals nR−nL can be used to calculate the actuator movements SAKT to be applied with
sV=nRV−nLV−FAKT-V/cV and
sH=nRH−nLH−FAKT-H/cH.
The actuator movements s to be applied are then transferred to the actuators.
The characteristic curve is to be preferably dimensioned using the maximum/minimum force of the actuator and the maximum and minimum actuator movement.
For this purpose, in an off-road vehicle, a wheel suspension according to the invention with anti-roll bars 11, 12 which are relatively rigid compared to customary anti-roll bars and which have approximately 50 N/mm mutual spring stiffness was implemented. Rotary hydraulic motors of a maximum ±34 degrees swivel angle were used as actuators 13, 14. Also, longitudinally operating motors acting directly on the lever arm of the anti-roll bars 11, 12 would be conceivable. The generated torque corresponds to approximately 1300 Nm when there is a 150 bar pressure difference.
The specified example may simultaneously be used as a measuring procedure for determining whether or not a vehicle has an active off-road function. The criteria which is specified under
The maximum torsion of a motor vehicle can then be increased by orders of magnitude depending on the configuration of the actuator system and of the passive vehicle. As a result, the vehicle gains a large degree of additional traction capability. Traction aids such as electronic stability programs, traction controllers or locking differentials may be activated at a later point or they may be completely dispensed with. The traction and torsion capability constitute an important benchmark and purchase criterion, in particular for vehicles which are capable of off-road operation.
In order to transmit the control signals to actuator movements, the invention provides a circuit which activates the actuators 13 and 14. Such circuits are illustrated in
In this context, according to the invention the pump unit 25 and the directional control valves 27, 28 of the circuit which are combined in the actuating device 26 are actuated in accordance with the actuating values which are calculated by the control unit 20.
The pump unit 25 receives the signal to build up the system pressure for an actuator force FAKT to be applied. The directional control valves 27 of the front axle 1 receives a signal to switch to the open position if FAKT is assigned a positive sign and to switch to reverse the flow direction if FAKT is assigned a negative sign.
In contrast, the directional control valve 28 of the rear axle 2 receives a signal to switch to the open position if FAKT is assigned a negative sign and to reverse the flow direction if FAKT is assigned a positive sign. As a result, the actuator 13 of the front axle 1 and the actuator 14 of the rear axle 2 are actuated with the same system pressure but with a reversed flow direction.
In
As illustrated in
In a further advantageous embodiment, a pressure limiter 29 which is arranged between the output end of the pump unit 25 and the supply reservoir 24 is provided, as is illustrated by means of various embodiments in FIGS. 8 to 10. The object of the pressure limiter 29 is to limit the maximum pressure present at the actuator 13, 14. If a higher pressure is present at the pressure limiter 29 than the maximum pressure defined by the control unit 19, the pressure limiter 29 opens and pressurized fluid is discharged to the supply reservoir 24. As the pressure drops again below the maximum pressure set, the pressure limiter 29 closes. The maximum pressure can be freely adjusted at the pressure limiter 29. The setting of the maximum pressure at the pressure limiter 29 is controlled by the signal processing means or control unit 19. The system pressure is set by means of the pressure limiter 29. In systems without a pressure limiter 29 the system is set by means of the pump unit 25.
In the embodiment, the pressure limiter 29 is part of the pump unit 25.
In the embodiments illustrated in
In another embodiment, the system pressure for each subsection can be open-loop or closed-loop controlled separately. For example, each subsection of the circuit is supplied with its own variable system pressure via a flow divider. As a result, it is possible to control the actuators 13, 14 in a very differentiated fashion over a wide range.
In one preferred embodiment, the actuating medium for the circuit is a hydraulic fluid. For example, the supply reservoir 24 is embodied as a hydraulic fluid reservoir, the pump unit 25 as a motor pump unit and the actuating device 26 as a valve block. This valve block typically has directional control valves 27, 28, a pressure limiting valve 29 and blocking valves 30, 31. It is possible, for example, to use a hydraulic swivel motor or a hydraulic actuation arm as the actuator 13, 14.
In a further embodiment, the actuating medium for the circuit is compressed air. For example, the supply reservoir 24 is embodied as a compressed air supply, the pump unit 25 as a compressor and the actuating device 26 as a pneumatic valve block. This valve block typically has directional control valves 27, 28, pressure limiting valves 29 and blocking valves 30, 31. Compressed air controlled or hydro-pneumatic actuators are suitable as actuators 13, 14.
In an alternative embodiment, the actuating medium for the circuit is electric current. For example, the supply reservoir 24 is embodied as a battery, the pump unit 25 as a generator and the actuating device 26 as a circuit board. This circuit board typically has directional switches 27, 28, transistors 29 and on/off switches 30, 31. For example a control motor is provided as the actuator 13, 14.
Number | Date | Country | Kind |
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103 14 251.7 | Mar 2003 | DE | national |
This is a Continuation-In-Part Application of International Application PCT/EP2004/003099 filed 24 Mar. 2004 and claiming the priority of German application 103 14 251.7 filed 29 Mar. 2003.
Number | Date | Country | |
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Parent | PCT/EP04/03099 | Mar 2004 | US |
Child | 11238662 | Sep 2005 | US |