This application claims the priority of Japanese Patent Application No. 2024-2536 filed on Jan. 11, 2024, the disclosure of which is incorporated herein by reference in its entirety.
The present invention relates to a method of determining component concentration of a sample by a spectroscopic analysis apparatus such as a Fourier transform infrared spectrometer (FTIR), for example.
Conventionally, a method for determining the concentration of substitutional atomic carbon in single crystal silicon using FTIR has been known. For example, in EM-3503, Standard of Japan Electronics and Information Technology Industries Association (JEITA) of Non-Patent Literature 1, a method is disclosed in which a baseline is drawn at an absorption band (near wavenumber of 605 cm−1) specific to a substitutional atomic carbon, and the band height is multiplied by a predetermined factor to acquire the carbon concentration. The absorption band of carbon overlaps with a broad lattice absorption band of silicon; therefore, in the determination method in Non-Patent Literature 1, the absorbance spectrum of the test sample (referred to as the “sample spectrum”) is measured, silicon at low substitutional carbon concentration is used as a reference sample to measure the absorbance spectrum of the reference sample (referred to as the “reference spectrum”), the difference spectrum between two spectra is calculated to remove the lattice absorption band of silicon, and the sample spectrum of only the absorption band of carbon is acquired.
Moreover, Non-Patent Literature 1 discloses that, for correction of the sample thickness, the difference spectrum between the reference spectrum multiplied by [thickness of test sample/thickness of reference sample] (that is, difference coefficient) and the sample spectrum is calculated upon calculating the difference spectrum.
The method of clarifying the absorption band of a specific component by calculating the difference spectrum between the sample spectrum and the reference spectrum (that is, “difference spectrum method”) is applied, not limited to the method of determining the concentration of a component in single crystal silicon, but also to concentration analysis of slight amount of component in various samples such as the method of analyzing concentrations of multiple components in Patent Literature 1, and is a well-known method.
As shown in FIG. 2 of Patent Literature 1, shapes of spectra of five components belonging to perfluorocarbon are similar, and each has a large absorption band in the range of wavenumber 1200 to 1300 cm−1. For example, in the sample spectrum [S] of the sample containing five components, since the only absorption peak of perfluoromethane (at wavenumber 1280 cm−1) has a small intensity, the perfluoromethane's peak is hidden by the large absorption peaks of the other components in the absorbance spectrum of the test sample in which the five components are mixed. Therefore, a computer calculates the difference spectrum [A] of [test sample spectrum-perfluorobutane spectrum] by subtracting the spectrum of perfluorobutane with matched absorbance from the spectrum [S] of the test sample. Similarly, by sequentially subtracting the spectra of perfluoropentane, perfluoropropane, and perfluoroethane with matched absorbances from the difference spectrum [A], a difference spectrum in which the absorption band of perfluoromethane is clearly defined can be acquired as a result.
Patent Literature 1: Japanese Unexamined Patent Application Publication No. 2009-236565 A
Patent Literature 2: Japanese Unexamined Patent Application Publication No. 2020-012772 A
Patent Literature 3: Japanese Unexamined Patent Application Publication No. 2009-162667 A
Non-Patent Literature 1: JEITA Standard EM-3503 “Standard test method for substitutional atomic carbon content of silicon by infrared absorption”
Non-Patent Literature 2: SEMI Standard MF1391-1107 “Test method for substitutional atomic carbon content of silicon by infrared absorption”
In the method of determining component concentration using the above-described difference spectrum method, the factor that makes determination of lower concentration difficult is that the sample temperature of the measurement spot fluctuates during spectroscopic measurement. The inventors focused on the following phenomena as an influence that the fluctuation in the sample temperature affects the absorbance spectrum in the measurement of single crystal silicon.
Due to these phenomena, the lattice absorption band of silicon cannot be removed completely from the sample spectrum only by the conventional difference spectrum method, and a baseline suitable for the absorption band of carbon cannot be set by the remaining absorption band; therefore, determination of carbon concentration becomes inaccurate.
To avoid such problems, temperature adjustment of the test sample and the reference sample may be executed strictly upon spectral measurement. However, in the step of producing single crystal silicon for producing semiconductors, for example, there may be a product having a size that cannot be placed into a temperature adjuster of a general spectral measurement apparatus. Moreover, it becomes a demerit in terms of production cost and production time when a dedicated temperature adjuster for measuring carbon concentration is needed.
Moreover, Patent Literature 2 discloses a method of temperature-correcting the carbon concentration of single crystal silicon. The temperature correction based on the difference between the temperature-measurement values of the test sample and the reference sample is executed on the carbon concentration in single crystal silicon measured by FTIR. However, in the method of Patent Literature 2, the temperature of the test sample needs to be measured for temperature correction, and a method that does not need to measure the temperature of the sample is practically desired.
Moreover, in Patent Literature 3, a model function Ap(x) of the reference spectrum to which the wavenumber shift correction is performed is used. The model function is expressed as a model function of “Ap(x)=a1As(x−a2)+a3+a4x”, and the factors a1 to a4 in the model function are numerically calculated such that the residual sum of squares D (D=Σ{As(x)−Ap(x)}2) between the model function Ap(x) and the sample spectrum As(x) becomes the minimum. The factor a2 is a shift correction amount. The difference spectrum between the model function and the sample spectrum (As(x)−Ap(x)) is acquired by using the model function that is constructed in terms of numerical calculation, to determine concentration based on the absorption band of the specific component that appears in this difference spectrum. However, wavenumber shift correction of Patent Literature 3 uses the model function As(x) that is set mathematically, and is on the premise that the wavenumber shift that is actually occurring applies to the model function. Therefore, it cannot be regarded as correction based on spectral data acquired by actually measuring the sample, and there is still a room for improvement in terms of reliability of wavenumber shift correction.
In the method of determining component concentration using the difference spectrum method, when the temperature of the sample fluctuates during spectroscopic measurement, the absorption intensity of other component that overlaps with the absorption band of the specific component of the sample increases/decreases and the absorption band of other component that overlaps with the absorption band of the specific component of the sample shifts (that is, wavenumber-shifts) in the wavenumber direction; therefore, the object of the present invention is to provide a temperature correction method that can solve these problems, and enable determination of lower concentration than before regarding a specific component of a sample.
The inventors focused on the point that, upon measuring the spectrum of the same reference sample for multiple times by using the spectroscopic measurement apparatus for quantitative determination, the shapes of the measured reference spectra changes although the measurement condition has not been changed, and considered that such change in shapes is due to a slight fluctuation in the sample temperature. That is, in the reference spectra acquired by performing spectroscopic measurement of the reference sample for multiple times, increase/decrease of the absorption intensities of other components and a shift of the absorption band due to the fluctuation in the sample temperature occur, and these increase/decrease of the absorption intensity and the shift of the absorption band are reflected on the shape of the difference spectrum between any two reference spectra. Therefore, they found that by selecting the difference spectrum having a shape similar to the difference spectrum (first difference spectrum) between the sample spectrum and the reference spectrum based on the difference spectrum method from the difference spectra between two reference spectra having both of increase/decrease of the absorption intensity and the shift of the absorption band, and subtracting the selected difference spectrum between the reference spectra from the difference spectrum between the sample spectrum and the reference spectrum to derive the second difference spectrum, they can remove the influence due to the fluctuation in the sample temperature from the first difference spectrum, and they can determine the concentration lower than before for the specific component of the sample.
That is, a method of determining component concentration of the present invention comprises steps of:
Like the above-described method of the present invention, by subtracting the difference spectrum between two reference spectra having the shape similar to the shape of the first difference spectrum from the first difference spectrum (that is, by calculating the second difference spectrum), influence due to the fluctuation in the sample temperature (change in the absorption band of the other component) can be removed from the first difference spectrum, and concentration lower than before of the specific component of the sample can be determined.
Here, “multiple reference spectra” are preferably those that are measured under conditions of which the sample temperatures of the reference sample are different, but the sample temperature during spectroscopic measurement does not need to be actually measured. For example, when the sample temperature changes by the difference in irradiation time of light, multiple reference spectra under different sample temperatures can be acquired as a result by performing spectroscopic measurement of the reference sample for multiple times.
Moreover, “selecting one difference spectrum having a shape similar to the first difference spectrum from the multiple difference spectra between two reference spectra” may be performed based on the result of the evaluation of the similarity of the shapes of the two difference spectra. In particular, a wavenumber range in which influence of the change in the absorption band of the other component caused by the difference in the sample temperature (e.g. increase/decrease of the absorption intensity, shift of the absorption band) appears in the shape of the first difference spectrum may be designated as the range of the subject to be evaluated. For example, the absorption band of the other component excluding the absorption band of the specific component may be designated as the wavenumber range of evaluating the similarity of the shapes of the two difference spectra.
A band height or a band area of respective difference spectra may be used to evaluate similarity between the shapes of the two difference spectra, and the closer two values are, the higher the similarity. Moreover, in the designated wavenumber range, a width between a maximum value and a minimum value (PEAK-TO-PEAK) of a difference in intensity between the two difference spectra may be evaluated, and one of which PEAK-TO-PEAK is minimum may be selected. Moreover, for example, in the designated wavenumber range, RMS (root mean square) of the difference in intensity between the two difference spectra may be evaluated, and one of which RMS is minimum may be selected.
Moreover, in the calculation of the second difference spectrum, a ratio of band heights or a ratio of band areas of the two difference spectra may be used as a difference spectrum factor.
As described above, by selecting the difference spectrum between two reference spectra such that the similarity of the shapes of the difference spectra becomes higher in the designated wavenumber range and performing calculation of the second difference spectrum, the shape of the difference spectrum in the designated wavenumber range is cancelled. At the same time, influence of the change in the absorbance band caused by the fluctuation in the sample temperature is reduced in the entire absorption band of the other component. Accordingly, the shape of the absorption band of the specific component in the second difference spectrum appears more clearly.
Moreover, upon calculating the second difference spectrum, a first derivative spectrum of the reference spectrum may be used instead of selecting the difference spectrum between two reference spectra. That is, the method of determining component concentration of the present invention may comprise steps of:
Since the difference spectrum between two reference spectra and the first derivative spectrum of the reference spectrum have a similar spectral shape, like the above-described method of the present invention, influence due to the fluctuation in the sample temperature (change in the absorption band of the other component) can be removed from the first difference spectrum similarly by using the first derivative spectrum of the reference spectrum instead of the difference spectrum between two reference spectra.
A program of determining component concentration of the present invention is a program configured to achieve:
Here, upon calculating the second difference spectrum, a first derivative spectrum of the reference spectrum may be used instead of selecting the difference spectrum between two reference spectra.
In the multiple reference spectra acquired by measuring the reference sample for multiple times, the change in the absorption band of the other component according to the fluctuation in the sample temperature upon each measurement (e.g. increase/decrease of absorption intensity or shift of absorption band) is included. The method of the present invention uses such properties of the reference spectrum to remove influence of the fluctuation in the sample temperature included in the difference spectrum by the conventional difference spectrum method. That is, to perform temperature correction on the first difference spectrum, the difference spectrum between any two reference spectra which are chosen from multiple reference spectra of the reference sample measured for multiple times by the spectrometer is calculated, the process is repeated to calculate multiple difference spectra, the difference spectrum having a shape similar to the difference spectrum between the sample spectrum and the reference spectrum is selected from the multiple difference spectra, and the second difference spectrum is calculated based on the selected difference spectrum between two reference spectra and the difference spectra between the sample spectrum and the reference spectrum. In the difference spectrum (second difference spectrum) to which temperature correction is performed in such way, the absorption band of the specific component appears clearly, so that lower concentration than before can be determined regarding the specific component.
In the following, an embodiment of the present invention is described with reference to the drawings. In the method of determining a substitutional carbon concentration in silicon according to the present embodiment, an FTIR apparatus having a general configuration is used. On a sample table of the FTIR apparatus, a silicon slice (sample silicon), which is a target of determination, or a reference sample (reference silicon) is placed. Here, the reference silicon is a silicon slice having a substitutional carbon concentration lower than a lower limit of detection (about 40 ppba) of the difference spectrum method according to JEITA standard of Non-Patent Literature 1. To remove carbon dioxide or water vapor in atmosphere that absorbs infrared light, a purging apparatus that introduces a purged gas such as a nitrogen gas is provided in a sample chamber and a spectroscopic instrument chamber.
Moreover, in the FTIR apparatus, a calculation apparatus that performs a calculation processing such as Fourier transformation to an interferogram which is an output from a detector, and a recording apparatus that records infrared absorbance spectra (sample spectrum, reference spectrum) acquired by measuring the sample silicon and the reference silicon, respectively are provided. In the FTIR apparatus, a movable mirror of an interferometer strokes for multiple times within a predetermined accumulation time, and accumulated values of multiple detected data are output as an infrared spectrum. In the recording apparatus, measurement condition required for determination and determination programs are stored.
The calculation apparatus reads out the determination program stored in the recording apparatus to execute the same.
In
The temperature of silicon does not depend only on an operating temperature where the FTIR is provided, but also changes when an infrared light is irradiated to silicon. Therefore, it can be said that the temperature of silicon changes during spectral measurement (during accumulation) at the FTIR apparatus. The region surrounded with the broken line of
Therefore, in the present embodiment, correction to the change in the absorption intensity by lattice vibration of silicon is automatically executed in Step S10. That is, upon calculating the difference spectrum between the sample spectrum S1 and the reference spectrum R1, a factor (it is generally referred to as a difference spectrum factor, but is referred to as a thickness correction factor herein) according to the shape of the spectrum is set, and the reference spectrum R1 multiplied by the thickness correction factor is subtracted from the sample spectrum S1 (or the sample spectrum S1 multiplied by the thickness correction factor is subtracted from the reference spectrum R1) to automatically calculate the difference spectrum. This is referred to as a “first difference spectrum” herein. A method of deriving the thickness correction factor is explained with reference to
Instead of the band height, a band area may be calculated to set the thickness correction factor such that the difference between the band areas becomes zero, and a ratio of the band areas may be set to the thickness correction factor. When using the band area, the spectrum area may be calculated based on a wavenumber range that excluded the range near the absorption band (605 cm−1) of the substitutional carbon from the setting range of the baseline (650 to 580 cm−1) in the example of two spectra S1, R1 of
Next, the calculation apparatus reads out information of multiple reference spectra from the recording apparatus to calculate the difference thereof (Step S20 of
In Step S20, the calculation apparatus further extracts any two reference spectra from the multiple reference spectra R2, R3, R4, etc. to calculate the difference spectra between the multiple reference spectra.
Or, information of the difference spectra between the multiple reference spectra calculated based on the multiple reference spectra R2, R3, R4, etc. measured as described above are stored in the recording apparatus, and the calculation apparatus may read out these difference spectra between the multiple reference spectra. Having a certain reference spectrum (e.g., R2) as a standard, a data set of difference spectra between the reference spectra may be a data set of difference spectra between the reference spectrum R2 and the remaining reference spectra R3, R4, etc. Or, it may be a data set of difference spectra calculated by extracting all combinations of two reference spectra regarding the multiple reference spectra R2, R3, R4, etc.
The thickness correction factor by the setting method shown in
The positive/negative shapes like
When the difference spectrum between the reference spectra is acquired by the same calculation equation, supposing that the absorption band of silicon of the reference spectrum R3 is slightly shifted to the “high wavenumber side” relative to the absorption band of silicon of the reference spectrum R2, a difference spectrum of which positive and negative shapes of
As described above, since influence of the shift of the absorption band of silicon caused by the change in the sample temperature has affected the difference spectrum between two reference spectra R2, R3 of
Therefore, in Step S30, the calculation apparatus selects a difference spectrum having a shape similar to the first difference spectrum from the difference spectra between multiple reference spectra calculated in Step S20, and further calculates a difference spectrum (second difference spectrum) in step S40 between the first difference spectrum calculated in Step S10 and the difference spectrum between the reference spectra selected in Step S30.
Upon selection at Step S30, the shapes of two difference spectra may be compared to select one that matches the most. Particularly in the wavenumber range that removed the vicinity of the absorption band of the substitutional carbon (605 cm−1) from the absorption band of silicon (650 to 580 cm−1) in the first difference spectrum of
Upon comparison of the shapes of two difference spectra of Step S30, the band height (or the band area) of the first difference spectrum in the designated wavenumber range and the band height (or the band area) of the difference spectrum between the reference spectra in the designated wavenumber range are compared to select the difference spectrum between the reference spectra having the closest value.
Here, comparison of the shapes of the difference spectrum in Step S30 is explained with reference to two difference spectra (the first difference spectrum, the difference spectrum between the reference spectra) shown in
Or, in comparison of the shapes of two difference spectra in Step S30, in the designated wavenumber range, a width (PEAK-TO-PEAK) between the maximum value and the minimum value of the difference between two difference spectra may be evaluated to select the difference spectrum between the reference spectra such that PEAK-TO-PEAK is minimum. Or, in the designated wavenumber range, RMS (root mean square) of the difference between two difference spectra may be evaluated to select the difference spectrum between the reference spectra such that RMS is minimum.
By incorporating a software for comparing known spectral shapes, the shapes of the difference spectra can be compared effectively.
When the reference silicon is measured at regular time intervals (may be referred to as an interval measurement), the multiple reference spectra to be acquired are those that are measured under a discrete temperature condition, and when the change in the temperature of silicon is rapid, for example, there may be a case which a suitable difference spectrum between the reference spectra is not found. In such case, the time interval of acquiring the spectra may be changed to perform measurement again, or the reference spectrum that is considered to be suitable may be created by acquiring an average of two temporally preceding and succeeding reference spectra, or acquiring a virtual spectrum by interpolation or extrapolation of two reference spectra.
The designated wavenumber range is a wavenumber range where influence of the change (increase/decrease of the absorption intensity, shift of the absorption band) of the absorption band of silicon caused by the difference in the sample temperature appears strongly, and is out of the absorption band (605 cm−1) of the substitutional carbon. In Step S30, by selecting the difference spectrum between the reference spectra which matches with the shape of the first difference spectrum the most in a wavenumber range of 635 to 620 cm−1, for example, and calculating the second difference spectrum based on two reference spectra in the next Step S40, influence of the change in the absorption band of silicon that has remained in the calculation of the first difference spectrum can be reduced effectively. As a result, the shape of the absorption band of the substitutional carbon in the second difference spectrum acquired in Step S40 appears more clearly. Therefore, an error in determination of the substitutional carbon concentration based on the second difference spectrum in Step S50 becomes small.
Here, in Step S30, the difference spectrum between two reference spectra R2, R3 shown in
Upon calculating the second difference spectrum in Step S40, the band height (or the band area) of the first difference spectrum in the designated wavenumber range and the band height (or the band area) of the difference spectrum between the reference spectra in the designated wavenumber range may be read out, respectively, by the method described with reference to
That is, in Step S20, the calculation apparatus calculates respective first derivative spectra for the multiple reference spectra R2, R3, R4, etc. of the reference silicon that is measured with the FTIR for multiple times in advance, or reads out the first derivative spectra of the multiple reference spectra R2, R3, R4, etc. that are calculated in advance from the recording apparatus. In Step S30, the calculation apparatus selects the first derivative spectrum having a shape similar to the first difference spectrum from the multiple first derivative spectra. In Step S40, the second difference spectrum between the first difference spectrum and the selected first derivative spectrum is calculated.
As described above, upon calculating the first difference spectrum based on respective spectra of the sample silicon and the reference silicon in Step S10, the optimal thickness correction factor (difference spectrum factor) is used to execute correction for the change in the absorption intensity due to lattice vibration of silicon (also referred to as the change in vertical direction). Moreover, in Step S20 to Step S40, correction is automatically executed for the shift of lattice absorption band of silicon (also referred to as the change in horizontal direction).
Finally, the calculation apparatus determines the carbon concentration based on the absorption band of the substitutional carbon of the second difference spectrum calculated in Step S30 (Step S50), and the flow of the determination program of the present embodiment finishes.
According to the method of determining the substitutional carbon in silicon of the present embodiment:
On the other hand, for shortening the measurement time, a method of controlling the temperature of the reference silicon (and after confirming that the temperature has changed) and performing measurement for multiple times can also be adopted.
Moreover, as a condition of determining as the abnormal data, for example, the second difference spectrum may include a differential waveform (upward and downward band shapes that are connected side by side), for example. The computer automatically determines whether such condition is satisfied or not, and when it is determined as an abnormal data, it can encourage the user to remeasure the spectrum.
The method of determining the substitutional carbon concentration in silicon of the present embodiment is merely an example, and the determination method of the present invention is widely applied to methods of determining component concentration by the difference spectrum method using spectrometers. In particular, in a test sample such that the absorption band of other component overlaps with an absorption band of a specific component, concentration of the specific component can be suitably determined even when it is affected by influence of the change in the absorption band of other component caused by the difference in the sample temperature; therefore, it is preferred in determination of component concentration of such test samples.
In the following, the effect of the present invention is further described based on the result of a test example of determining carbon concentration in silicon using an FTIR apparatus. Measurement conditions are an example, and the present invention is not limited thereto.
Here, a function of an interval measurement of the FTIR apparatus is used to acquire multiple spectra of silicon. Specifically, accumulation data for two minutes is repeatedly acquired until 146 minutes elapse after the start of measurement. For example, the spectrum of “0 min” is an accumulation data from 0 min to 2 min, and the spectrum of “144 min” is an accumulation data from 144 min to 146 min.
Two silicon of a silicon wafer having a thickness of 2 mm were used as samples. The carbon concentrations were lower than the detection limit (40 ppba) of JEITA standard of Non-Patent Literature 1. Although the specific numerical value is unknown, one that is presumed to have a lower concentration of carbon from comparison of spectra is treated as a reference silicon R, and one that is presumed to have a higher concentration of carbon is treated as a sample silicon S.
First, absorbance spectra of the sample silicon S and the reference silicon R are acquired, respectively, by an interval measurement, and recorded. Here, the sample spectra and the reference spectra of each time of 0 min, 50 min, 100 min and 144 min are expressed as in Table 1.
In the present test example, the multiple reference spectra acquired by measuring the reference silicon R is used to determine carbon concentration of the sample silicon S. To clarify the effect of the present invention, multiple sample spectra measured at different measurement times are acquired regarding the sample silicon S, and carbon concentration is determined based on respective sample spectra to investigate deviation of the results of determination.
The first difference spectrum uses a thickness correction factor derived by a method shown in
Next, a method of selecting a combination of the reference spectra for performing temperature correction to the first difference spectrum is described with reference to
As for the difference spectra between various combinations of the reference spectra based on the reference spectra R_0 min to R_144 min, the ratio of the band heights is calculated, respectively, like
In
It can be seen that, in the second difference spectrum of
Moreover, to the second difference spectrum of
As for the first difference spectrum of
On the other hand, as for the second difference spectrum of
From the above results, it can be said that not only by performing thickness correction, but also by performing correction to the shift of the absorption band of silicon, the shape of the difference spectrum is improved, and determination of carbon concentration at a stable state can be performed. Moreover, it is considered that a carbon concentration value close to a true value is acquired.
Number | Date | Country | Kind |
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2024-002536 | Jan 2024 | JP | national |