The present invention relates to a method of drying a reagent refrigerator.
An automatic analyzer is an apparatus that automatically analyzes blood and another biological sample and outputs a result, and is essential in a hospital and a medical testing facility.
In such an automatic analyzer, a reagent to be used for reaction is dispensed into a container for each reagent, and the container is placed in a reagent installation section in a reagent refrigerator. Since the reagent is stably stored in the reagent refrigerator and cooled to a temperature of about 5 to 12° C., for example.
In an automatic analyzer, since the reagent is aspirated from the inside of the reagent container installed in the reagent refrigerator in general, a through-hole for reagent aspiration is disposed in the reagent refrigerator. A technique for suppressing the occurrence of condensation caused by this is disclosed in Patent Literature 1.
Patent Literature 1: Japanese Unexamined Patent Application Publication No. 2013-185980
In a reagent refrigerator described in Patent Literature 1, water may be included in air introduced in the reagent refrigerator from a cold air introduction path during the stop of an automatic analyzer after shipment inspection or during operation performed at the time of long-term storage for field maintenance. In such a case, condensation may occur in the reagent refrigerator, condensed water may stay on a bottom surface of an inner wall of the reagent refrigerator and may be left for a long time, and thus it is desirable that the condensed water be removed. Therefore, in general, a method is conceivable, in which the inside of the reagent refrigerator is opened, exposed to the outside air, and dried naturally, or the automatic analyzer is disassembled and condensed water is removed by manually wiping the inside of the reagent refrigerator. However, in the former case, a time period for the drying needs to be long, and it is difficult to visually check whether the condensed water was completely removed from the bottom surface of the inner wall in the reagent refrigerator. In addition, in the latter case, there is a possibility that a component may be missing or damaged when the automatic analyzer is disassembled.
An object of the present invention is to efficiently dry a reagent refrigerator.
According to the present invention, a method of drying a reagent refrigerator with a heat-insulation structure for storing a plurality of reagent containers containing a reagent while having the reagent containers kept cold includes supplying warm air at a temperature higher than a temperature of an inside of the reagent refrigerator such that the warm air circulates in the reagent refrigerator.
Other solutions will be described as appropriate in embodiments.
It is possible to efficiently dry a reagent refrigerator.
Next, embodiments for implementing the present invention will be described as appropriate with reference to the drawings. In the present embodiment, a method of drying a reagent refrigerator will be described.
The embodiments of the present invention will be described with reference to the drawings.
First, with reference to
The automatic analyzer 200 is an apparatus that measures a reaction solution obtained by reacting a sample with a reagent.
The automatic analyzer 200 includes a reagent refrigerator 1, a sample dispensing section 201, a reaction table 210, a reaction container conveying unit 221, a sample dispensing tip/reaction container holder 222. The automatic analyzer 200 further includes a reagent dispensing section 202, a reagent stirring section 203, a processing section 230, a detector 241, a rack conveyance line 250, a control device 301, and a temperature control device 302. The automatic analyzer 200 further includes a sample dispensing tip disposal port 261.
In a process (analysis process) of analyzing a sample, a user installs a reagent container T1 necessary for the analysis in the reagent refrigerator 1. To remove a droplet caused by condensation that occurred in the reagent refrigerator 1, an analysis operation of the automatic analyzer 200 is in a stopped state in a process (drying process) of drying the reagent refrigerator 1 in the present embodiment, and the reagent container T1 is removed by the user from the reagent refrigerator 1.
The rack conveyance line 250 is a line for conveying a rack 251 to a sample dispensing position or the like. In the rack 251, a plurality of sample containers T2 containing a sample dispensed can be installed. When the rack 251 reaches the sample dispensing position, the sample dispensing section 201 aspirates a sample dispensed in a sample container T2 and discharges the sample into a reaction container T3 placed on the reaction table 210.
The sample dispensing tip/reaction container holder 222 stores a disposable sample dispensing tip T4 used for dispensing a sample and the reaction container T3. In the example illustrated in
The reaction container conveying unit 221 conveys the reaction container T3 to a reaction container primary stock 222a and further conveys the reaction container T3 from the reaction container primary stock 222a to the reaction table 210. The sample dispensing tip T4 is conveyed by the reaction container conveying unit 221 to a tip primary stock 222b and further conveyed by the reaction container conveying unit 221 to a tip attachment unit 223. After the sample dispensing tip T4 is attached to the sample dispensing section 201 at the tip attachment unit 223, the sample dispensing section 201 aspirates the sample from the sample container T2 installed in the rack 251 and discharges the sample into the reaction container T3 placed on the reaction table 210.
The reagent refrigerator 1 stores reagent containers T1 containing a reagent dispensed. As illustrated in
The reagent dispensing section 202 aspirates the reagent contained in the reagent container T1 through the reagent aspiration hole 153 and discharges the reagent into the reaction container T3. In each of the reagent containers T1 stored on the reagent disc 101, various assay reagents to be used to analyze a sample are contained as reagents.
The reaction table 210 is a disk for reacting a sample with a reagent at constant temperature. The reaction of the sample with the reagent is promoted by keeping the temperature of the reaction table 210 at a predetermined temperature by a heater (not illustrated). A plurality of reaction containers T3 are held on the reaction table 210. In the reaction containers T3, the sample and the reagent are mixed and reacted.
The processing section 230 performs pre-analysis processing on the sample by the detector 241. The reaction container T3 that is set on the reaction table 210 and in which the reaction is completed is conveyed by the conveying unit 231 to the processing section 230. Thereafter, in a state in which magnetic particles are captured by a pre-processing cleaning mechanism 232 using a magnet, the reaction solution is discharged from the reaction container T3 and a buffer solution is dispensed. Then, the reaction container T3 is conveyed by the conveying unit 231 to the detector 241.
The detector 241 detects a component or the like in liquid in which the reaction is completed in the reaction container T3. The control device 301 controls various operations of each component of the automatic analyzer 200 and performs arithmetic processing of calculating a density of a predetermined component in the sample from a result of the detection performed by the detector 241. In addition, the control device 301 is connected to the temperature control device 302 that controls the temperature of the reagent refrigerator 1.
The used sample dispensing tip T4 is discarded to the sample dispensing tip disposal port 261.
Next, the reagent refrigerator 1 according to the first embodiment is described with reference to
The structure of the reagent refrigerator 1 is described with reference to
As illustrated in
The reagent refrigerator 1 has a cylindrical shape as a whole as illustrated in
As illustrated in
The reagent disc 101 is connected to a central shaft 171 (not illustrated). The central shaft 171 has a cylindrical shape or a conical shape and is disposed at the center of the reagent refrigerator 1.
In the analysis process, when the motor 111 disposed outside the reagent refrigerator 1 rotates around a rotational axis C2, the rotation of the motor 111 is transferred to the reagent disc 101 via the drive unit 112. Therefore, the reagent disc 101 rotates around a rotational axis C1.
As described above, in the reagent refrigerator 1, the heat exchangers 121, the temperature sensor 122, the heat sink 123, the fan 124, the duct 125, the drain 131, the pipe 132, and the air blower 133 form the cooling system. The cooling system cools the reagent (reagent containers T1 (see
As illustrated in
The lid 150 is disposed above the reagent disc 101. The lid 150 has the opening/closing portion 151. The opening/closing portion 151 can be opened and closed by the openable lid 152. The user opens the openable lid 152 to replace a reagent container T1 (see
As illustrated in
As illustrated in
The reagent disc 101 has a first surface 101A along the vertical direction (Z direction), and a second surface 101B (along the horizontal direction (X direction)) orthogonal to the first surface 101 A. As illustrated in
In addition, as illustrated in
Next, a drying process is described mainly with reference to
In the first embodiment, as illustrated in
To perform the drying, an analysis operation of the automatic analyzer 200 is stopped and the reagent containers T1 (see
In addition, the openable lid 152 is opened by the user and warm air is introduced into the reagent refrigerator 1 through the opening/closing portion 151 from the outside of the reagent refrigerator 1 (arrow A1). The temperature of the warm air is approximately 40° C., but is not limited thereto.
As illustrated in
It is desirable that the warm air introduced in the reagent refrigerator 1 be dry air generated by a heating device (not illustrated) such as a heater and having low humidity at a temperature higher than that of the outside air. For example, the warm air may be introduced into the reagent refrigerator 1 by inserting an end of a hose (not illustrated) having the other end connected to the heating device (not illustrated) into the opening/closing portion 151.
More specifically, it is preferable that the warm air (arrow A1) be at a temperature higher than that of the inside of the reagent refrigerator 1. In addition, it is preferable that the warm air (arrow A1) have a dew point temperature such that the warm air is not condensed even when the warm air is cooled by being introduced into the reagent refrigerator 1, but it suffices for the warm air to be able to dry the inside of the reagent refrigerator 1.
As illustrated in
The warm air (arrow A2) flowing along a wall surface of the first surface 101A along the vertical direction flows toward a bottom surface of the reagent container holder 102. Most of the warm air passes through the opening hole 104 and reaches the bottom surface of the inner wall 103. As illustrated in
In addition, the rising air indicated by the arrow A22 in
The warm air (arrow A21) flowing in the circumferential direction of the inner wall 103 in the gap space S1 heats the bottom surface of the reagent disc 101 and the overall bottom surface of the inner wall 103 while diffusing. This uniformly warms a lower space of the reagent refrigerator 1.
Since the warmed air becomes less dense and lighter, a flow of air (rising air) that rises in the vertical direction of the inner wall 103 is formed. Therefore, rising air is also generated in the warm air (arrow A21) flowing in the gap space S1 and rises inside the reagent container holder 102 through the opening hole 104, and rises in the gap space S2 and the gap space S4 (arrow A22 to A24). This rising air uniformly warms the side surface of the reagent disc 101 and the side surface of the inner wall 103. Of the warm air indicated by the arrow A23, the warm air rising in the gap space S4 passes around the central shaft 171, passes through the gap portion between the members, and joins the warm air indicated by the arrow A3.
In addition, as illustrated in
As illustrated in
Return to the description of
As described above, since the warmed air becomes less dense and lighter, rising air is formed in the warm air indicated by the arrow A3. Therefore, when the warm air indicated by the arrow A3 reaches the reagent aspiration hole 153, the warm air is discharged from the reagent aspiration hole 153 to the outside (arrow A32).
In addition, as described above, the warm air (arrow A21) flowing on a bottom portion of the inner wall 103 also rises in the gap space S2 (see
As described above, according to the first embodiment, it is possible to easily uniformly warm the inside (upper portion, lower portion, and side surface) of the reagent refrigerator 1 without disassembling the reagent refrigerator 1. Therefore, it is possible to reduce a relative humidity in the reagent refrigerator 1 and set the inside of the reagent refrigerator 1 to a dry state within a short time period. As a result, it is possible to efficiently uniformly remove droplets generated by condensation during cooling in the reagent refrigerator 1.
In the method of drying the reagent refrigerator 1 described in the first embodiment, after shipment inspection, that is, in a state in which the automatic analyzer 200 is used by the user, the drying is performed during the stop of the automatic analyzer 200, that is, in a state in which power supply to the automatic analyzer 200 is stopped. That is, even when power is not supplied to the automatic analyzer 200, it is possible to dry the inside of the reagent refrigerator 1. In addition, according to the present embodiment, it is possible to efficiently dry the reagent refrigerator 1 without a change in the configuration of the existing reagent refrigerator 1.
In addition, according to the first embodiment, in the heating of the inside of the reagent refrigerator 1 with warm air, the temperature of the inner wall 103 can be made uniform in the vertical and horizontal directions by the circulating warm air. Therefore, it is possible to make uniform a temperature distribution in the reagent refrigerator 1. As the material of the inner wall 103, it is desirable to use a material with high thermal conductivity, such as copper or aluminum.
When the inventor naturally dried the reagent refrigerator 1 in a state in which the opening/closing portion 151 was opened, approximately 80% of droplets due to an experimentally simulated condensation state were removed in 21 hours. On the other hand, as a result of performing the drying method described in the first embodiment, droplets due to the experimentally simulated condensation state were almost completely removed within 45 minutes after introducing warm air into the reagent refrigerator 1. As described above, the inventor was able to confirm a significant improvement in the efficiency of removing droplets due to condensation according to the present embodiment.
Next, a second embodiment will be described with reference to
In the second embodiment, an opening/closing portion 151 is initially opened. A warm air blower lid 160 prepared separately from the reagent refrigerator 1 is disposed on the opening/closing portion 151. A through hole 161 inclined at a predetermined angle with reference to a horizontal direction of a reagent disc 101 is disposed in the warm air blower lid 160.
For example, an end of a hose (not illustrated) having the other end connected to a heating device (not illustrated) such as a heater is set in an upper portion of the through hole 161 disposed in the warm air blower lid 160. Therefore, warm air is introduced into the reagent refrigerator 1 through the through hole 161 (arrow A1). The flow of the warm air after the introduction is similar to that in the first embodiment, and a description thereof is omitted. It is desirable that the warm air blower lid 160 have a heat insulation structure made of the same material as the heat insulation material 141.
An effect of an automatic analyzer 200 according to the second embodiment will be described. As described above, warm air introduced from the outside flows into the reagent refrigerator 1 through the through hole 161 disposed in the warm air blower lid 160 (arrow A1). In this case, it is possible to reduce an opening area of the opening/closing portion 151 by disposing the air warm blower lid 160 on the opened opening/closing portion 151. Therefore, it is possible to suppress outside air other than warm air from entering the reagent refrigerator 1. Furthermore, since it is possible to reduce the opening area of the opening/closing portion 151 by the warm air blower lid 160, it is possible to suppress the warm air introduced into the reagent refrigerator 1 from leaking from the inside of the reagent refrigerator 1 to the outside. That is, the airtightness of the reagent refrigerator 1 can be improved, and the drying can be performed more efficiently in a shorter time than that in the first embodiment.
By setting the inclination angle of the through hole 161 to an appropriate angle in advance, it is possible to apply warm air to a member P1 where a first surface 101A and a second surface 101B of the reagent disc 101 intersect without performing fine adjustment.
In addition, similarly to the first embodiment, in the second embodiment, after shipment inspection, that is, in a state in which the automatic analyzer 200 is used by a user, it is possible to dry the inside of the reagent refrigerator 1 even in a state in which power is not supplied to the automatic analyzer 200 during the stop of the automatic analyzer 200.
In the first embodiment and the second embodiment, the warm air introduced (arrows A1 in
Next, a third embodiment will be described with reference to
A process of drying the reagent refrigerator 1 according to the third embodiment is performed in a state in which an openable lid 152 of the reagent refrigerator 1 is closed. As illustrated in
In addition, as described above, as illustrated in
Particularly, since the pipe 132 passes on the inner diameter side of the drain 131 and is drawn into the reagent refrigerator 1, there is an advantage that another hole does not need to be disposed in the inner wall 103. That is, by using the same hole as a discharge port for water droplets discharged from the pipe discharge port 132a and an introduction port for outside air, the number of holes through which the inside of the reagent refrigerator 1 communicates with the outside of the reagent refrigerator 1 can be reduced. This can improve the airtightness of the reagent refrigerator 1. The same hole can drain water droplets discharged from the pipe discharge port 132a and introduce outside air. The installment of the pipe 132 will be described below.
As illustrated in
On the other hand, in a drying process, the inner wall 103 is heated. In this case, the temperatures of the heat exchangers 121 are set to be high such that the inner wall 103 of the reagent refrigerator 1 is heated by the heated inner wall 103. That is, the cooling and heating of the inner wall 103 are switched by changing the temperatures of the heat exchangers 121 according to the use in advance. In other words, the heat exchangers 121 that are used as coolers in the analysis process are used as heaters to dry the inside of the reagent refrigerator 1. As each of the heat exchangers 121, a heat exchanger that absorbs heat from one surface and radiates heat from the other surface by applying a current, such as a Peltier element, is used. In addition, as described below, in the drying process, the pipe 132 is heated by the heat exchangers 121, whereby warm air is discharged from the pipe 132.
That is, in a process of analyzing a sample, the heat exchangers 121 absorb heat in the reagent refrigerator 1 and radiate heat to the outside of the reagent refrigerator 1, and thus function as coolers that cool the inside of the reagent refrigerator 1. In the drying process, the heat exchangers 121 absorb heat outside the reagent refrigerator 1 and radiate the heat to the inside of the reagent refrigerator 1, and thus function as heaters that heat the inside of the reagent refrigerator 1. As illustrated in
As described above, the pipe 132 penetrates through the heat insulation material 141 and the inner wall 103 of the reagent refrigerator 1 and is introduced into the reagent refrigerator 1 from the outside of the reagent refrigerator 1 (see
As illustrated in
In addition, the drying of the reagent refrigerator 1 using the pipe 132 in the drying process will be described later.
The pipe 132 is directly attached to the bottom surface of the inner wall 103 and cooled in the analysis process and heated in the drying process.
As the air blower 133, for example, a diaphragm pump, a centrifugal fan, a piezo fan, and the like can be used. In addition, it is desirable that a filter or the like not illustrated be installed before introduction of outside air to prevent dust and bacteria from entering the reagent refrigerator 1. The filter is generally provided in the air blower 133.
The drying process according to the third embodiment will be described.
In the drying process, outside air introduced into the pipe 132 by the air blower 133 flows in the pipe 132 disposed on the bottom surface of the inner wall 103 (dotted line A40 in
The warm air (arrows A41 in
Thereafter, the warm air (arrow A43 in
In addition, in addition to heating by the warm air discharged from the pipe 132, droplets are dried by directly heating the bottom portion of the inner wall 103 by the heat exchangers 121 as described above.
Pressure loss increases as the flow path of the pipe 132 becomes longer. Therefore, it is desirable that the air blower 133 that introduces the outside air into the pipe 132 be able to blow air even in an environment in which pressure loss in the pipe 132 is high. In addition, it is desirable that the flow rate of the outside air introduced into the reagent refrigerator 1 be higher than that of the outside air that enters the reagent refrigerator 1 through the reagent aspiration hole 153 in the analysis process or that of outside air that leaks to the outside of the reagent refrigerator 1 through the reagent aspiration hole 153. That is, the air blower 133 blows air in an amount that can pass through the pipe 132 and can be discharged from the reagent aspiration hole 153 to the outside.
However, in order to reduce the amount of heat lost by introducing outside and air increase the heat exchange efficiency, it is desirable not to increase the amount of outside air introduced more than necessary. That is, when the flow rate of outside air flowing in the pipe 132 is high, the efficiency of the heat exchange (cooling, heating) by the heat exchangers 121 decreases. Therefore, the flow rate of the air blower 133 is adjusted such that the flow rate is high enough to allow the heat exchange by the heat exchangers 121 to be performed appropriately.
The cross-sectional shape of the pipe 132 can be changed, for example, into a rectangular, circular, or trapezoidal shape. The number of pipes 132 does not need to be one; for example, a plurality of pipes 132 may be installed, and a plurality of pipe discharge ports 132a may be present for one pipe 132. The presence of a plurality of pipe discharge ports 132a for one pipe 132 means that one pipe 132 branches in the middle and a plurality of pipe discharge ports 132a are present. The material of the pipe 132 is preferably a material with high thermal conductivity, such as copper or aluminum. In this case, the efficiency of cooling or heating the pipe 132 by the heat exchangers 121 via the inner wall 103 can be improved.
As described above, by uniformly warming the upper portion, the side surface, and the lower portion of the reagent refrigerator 1, humidity the relative inside the reagent refrigerator 1 can be lowered. Therefore, the inside of the reagent refrigerator 1 can be brought into a dry state within a short time period. As a result, it is possible to efficiently remove droplets caused by condensation that has occurred. Particularly, in the third embodiment, the structure used as a cooling system in the analysis process is used as a heating system in the drying process. Therefore, it is possible to dry the inside of the reagent refrigerator 1 without additionally providing a device for drying. It is desirable that the outside air introduced by the air blower 133 be dry air with as low humidity as possible. In addition, it is possible to further promote drying by setting the set temperatures of the heat exchangers 121 to a high temperature. Furthermore, in the third embodiment, the inside of the reagent refrigerator 1 can be dried without disassembling the automatic analyzer 200 for long-term storage in field maintenance in particular and without introducing warm air by the heating devices disposed outside the reagent refrigerator 1 in the first and second embodiments.
In addition, it is preferable that warm air by the heat exchangers 121 be at a temperature higher than that of the inside of the reagent refrigerator 1. Furthermore, it is preferable that the warm air have a dew point temperature such that the warm air is not condensed even when the warm air is cooled by being introduced into the reagent refrigerator 1, but it suffices for the warm air to be able to dry the inside of the reagent refrigerator 1.
Next, a fourth embodiment will be described with reference to
In the fourth embodiment, in a reagent refrigerator 1, a pipe discharge port 132a on the most downstream side of a pipe 132 is located near a heat exchanger 121a. In the example illustrated in
In an analysis process, the temperature of the heat exchanger 121a is set to be lower than those of the other heat exchangers 121b to 121d. In addition, in the analysis process, outside air (cold air) discharged from the pipe discharge port 132a first passes through an upper portion of the heat exchanger 121a. Therefore, the outside air (cold air) discharged from the pipe discharge port 132a is cooled more than a surface of an inner wall 103 on the other heat exchangers 121b to 121d and diffused into the reagent refrigerator 1. That is, the temperature of a surface of the inner wall 103 located on the heat exchanger 121a and air above the surface are lower than the temperature of a surface of the inner wall 103 located on the heat exchangers 121b to 121d and air located above the surface. As a result, it becomes possible to limit and narrow a region where condensation occurs to a region around the upper portion of the heat exchanger 121a.
On the other hand, similarly to the third embodiment, in a drying process, outside air introduced into the pipe 132 by an air blower 133 (see
In the drying process, it is possible to remove droplets by drying more quickly and efficiently by setting the temperature of the heat exchanger 121a to be higher than those of the other heat exchangers 121b to 121d. Similarly to the third embodiment, according to the fourth embodiment, the inside of the reagent refrigerator 1 can be dried without disassembling the automatic analyzer 200 for long-term storage in field maintenance and introducing warm air by a heating device from the outside.
In the fourth embodiment, a similar effect can be obtained by shortening the distance in a thickness direction between the periphery of a mounting surface of the heat exchanger 121a and a bottom surface of the inner wall 103 compared to installation parts of the other heat exchangers 121b to 121d. That is, the heat exchanger 121a may be installed closer to the bottom surface of the inner wall 103 than the other heat exchangers 121b to 121d. In this case, in the analysis process, a similar effect to that of the structure illustrated in
In the fourth embodiment, a cover may be disposed on the inner wall 103 near the upper portion of the heat exchanger 121a from the pipe discharge port 132a. In this structure, a region in which condensation occurs can be more limited, and droplets can be removed efficiently in the drying process.
In the three and the fourth embodiments, the inner wall 103 may be inclined toward the upper opening portion 131a. In this case, droplets that occur due to condensation during the cooling can be caused to flow toward the drain 131 and can be efficiently removed.
The control device 301 is comprised of a personal computer (PC) or the like and includes a memory 311, a central processing unit (CPU) 312, and a storage device 313 including a hard disk (HD), a solid state drive (SSD), and the like. The control device 301 further includes an input device 314 such as a keyboard or a mouse, an output device 315 such as a display, and a communication device 316. The communication device 316 receives temperature information of the reagent refrigerator 1 (see
A program is stored in the storage device 313. This program is loaded into the memory 311. The loaded program is executed by the CPU 312 to implement functions of controlling each component of the automatic analyzer 200 and computing a result of detection by the automatic analyzer 200.
The present invention is not limited to the embodiments and includes various modifications. For example, the embodiments are described in detail to easily explain the present invention and are not necessarily limited to all the structures described. In addition, some of structures in a certain embodiment can be replaced with a structure in another embodiment. A structure in a certain embodiment can be added to a structure in another embodiment. Furthermore, it is possible to add, remove, or replace some of the structures in each embodiment with other structures.
Some or all of the above-described structures, functions, and components, the storage device 313, and the like may be implemented in hardware by designing, for example, an integrated circuit or the like. In addition, as illustrated in
In addition, in each of the embodiments, control lines and information lines are those considered necessary for explanation, and not all control lines and information lines in products may not be necessarily shown. Almost all structures are considered to be connected to one another.
Number | Date | Country | Kind |
---|---|---|---|
2021-112748 | Jul 2021 | JP | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2022/025826 | 6/28/2022 | WO |