Claims
- 1. A method for forming a heterojunction bipolar transistor, comprising:
providing a substrate of a first type; forming a buried layer of a second type in said substrate; forming an epitaxy layer of said second type on said buried layer; masking said surface of said epitaxy layer for defining an active area; forming a field oxide layer on said surface of said epitaxy layer surrounding said active area; patterning said substrate to define a base region in said active area; growing selectively a silicon germanium layer in said base region, said silicon germanium layer being bound by said field oxide layer; and forming a dielectric isolation layer over said silicon germanium layer and said field oxide layer, said dielectric isolation layer covering an area of said field oxide layer adjacent said silicon germanium layer.
- 2. The method of claim 1, wherein said masking of said surface of said epitaxy layer for defining an active area comprises:
forming a buffer oxide layer on a top surface of said epitaxy layer; forming a nitride layer over said buffer oxide layer; and patterning said nitride layer by removing said nitride layer over surfaces where said field oxide layer is to be formed.
- 3. The method of claim 2, wherein after said forming a field oxide layer, said nitride layer is removed.
- 4. The method of claim 3, wherein said patterning said substrate to define a base region in said active area comprises:
removing said buffer oxide layer in said active area defined as said base region.
- 5. The method of claim 4, wherein said base region has a width that is less than a width of said active area.
- 6. The method of claim 4, wherein after forming said isolation structure, said method further comprises:
removing said buffer oxide layer in active areas not defined as said base region, wherein said dielectric isolation layer protects said field oxide layer adjacent said silicon germanium layer from said oxide removal process.
- 7. The method of claim 1, wherein said dielectric isolation layer is formed with a central aperture through the dielectric isolation layer.
- 8. The method of claim 7, wherein said dielectric isolation structure comprises an oxide layer.
- 9. The method of claim 1, further comprising:
implanting dopants of said second type using said dielectric isolation layer as a mask, wherein said implanting forms a collector pedestal implant region.
- 10. The method of claim 9, wherein said implanting dopants is carried out through a photoresist layer defining said dielectric isolation layer.
- 11. The method of claim 7, further compromising implanting dopants of said second type through the central aperture of the dielectric isolation layer, whereby a collector pedestal implant is formed.
- 12. The method of claim 1, further comprising:
forming a polysilicon layer over said dielectric isolation layer and said silicon germanium layer, and patterning said polysilicon layer to form an emitter structure.
- 13. The method of claim 12, wherein said forming a polysilicon layer comprises:
forming a first polysilicon layer over said surface of said substrate; forming a refractory metal layer on a top surface of said first polysilicon layer; forming a second polysilicon layer over said refractory metal layer; forming a dielectric layer over a top surface of said refractory metal layer; and patterning said first polysilicon layer, said refractory metal layer, said second polysilicon layer, and said dielectric layer to form said emitter.
- 14. The method of claim 12, further comprising:
forming a link implant region of said first type in said silicon germanium layer using said emitter structure and said field oxide layer as a mask; forming a dielectric spacer adjacent said emitter structure; removing said dielectric isolation structure outside of said spacer; forming a second polysilicon layer over said surface of said substrate; and patterning said second polysilicon layer to form a contact to said link implant region of the silicon germanium layer.
- 15. The method of claim 7, forming an emitter structure over the dielectric isolation layer, said emitter structure contacting the silicon germanium layer through the central aperture.
- 16. The method of claim 1, wherein after patterning said substrate to define a base region, said method further comprises:
implanting dopants of said second type in said active area, wherein said implanting forms a collector pedestal implant region.
- 17. The method of claim 1, wherein after patterning said substrate to define a base region and before growing the silicon germanium layer, said method further comprises:
masking said base region to define a collector pedestal implant region; and implanting dopants of said second type in said collector pedestal implant region.
- 18. The method of claim 1, further comprising:
forming a polysilicon layer of the second type over the dielectric isolation layer, said layer contacting the silicon germanium layer through an aperture of the dielectric isolation area; and etching the polysilicon layer of the second type to form an emitter structure, wherein said etching uses the dielectric isolation layer as an etch stop.
- 19. A method of forming a bipolar transistor comprising:
providing a first layer of a first type in a semiconductor substrate as a collector of the transistor; forming a second layer of a second type over the first layer as a base of the transistor; forming a dielectric isolation layer over the second layer, said dielectric isolation layer having a central aperture; and forming a third layer of the first type over the dielectric isolation layer, and patterning the third layer to form an emitter structure of the transistor, said third layer contacting the second layer through the central aperture.
- 20. The method of claim 19, further comprising implanting a dopant of the first type through the central aperture of the dielectric isolation layer, thereby forming a collector pedestal implant region.
- 21. The method of claim 19, further comprising forming a dielectric spacer coupled to the emitter structure over a portion of the dielectric isolation layer.
- 22. The method of claim 19, further comprising introducing a dopant of the second type onto a contact region of the second layer adjacent the emitter structure, and forming a base contact coupled to the contact region.
- 23. The method of claim 19, further comprising forming a field oxide layer over the first layer, wherein the second layer is formed within the field oxide layer, and the dielectric isolation layer also at least temporarily overlies an inner portion of the field oxide layer.
- 24. The method of claim 19, wherein materials of the second layer and the third layer are selected so as to form a heterojunction between the second layer and the emitter structure.
- 25. The method of claim 19, wherein the second layer comprises silicon germanium.
- 26. The method of claim 25, wherein the silicon germanium is doped with carbon.
- 27. The method of claim 25, wherein the silicon germanium layer is deposited using a selective epi process.
- 28. The method of claim 19, wherein during said patterning the third layer is etched to form the emitter structure using the dielectric isolation layer as an etch stop.
- 29. A method of forming a bipolar transistor comprising:
providing a first layer of a first type in a semiconductor substrate as a collector of the transistor; providing a second layer of a second type over the first layer as a base of the transistor, said second layer comprising silicon germanium; forming a field oxide layer surrounding the second layer; forming a dielectric isolation layer over the second layer and covering an inner region of the field oxide layer around the second layer, said dielectric isolation layer having a central aperture; and forming an emitter structure of the first type over the dielectric isolation layer, said emitter structure in contact with the second layer through the central aperture.
- 30. The method of claim 29, further comprising forming a collector pedestal implant region aligned with the central aperture.
- 31. A method of making a bipolar transistor comprising:
forming a first layer of a first type in a semiconductor substrate as a collector of the transistor; forming a second layer of a second type over the first layer as a base of the transistor, said second layer comprising silicon germanium; forming a dielectric isolation layer over the second layer, said dielectric isolation layer having a central aperture; forming an emitter structure of the first type over the dielectric isolation layer, said emitter structure in contact with the second layer through the central aperture; and forming a dielectric spacer coupled to a periphery of the emitter structure and overlying a portion of the dielectric isolation layer.
- 32. The method of claim 31, further comprising forming a field oxide layer surrounding the second layer; and
forming a peripheral implant region between the field oxide layer and the emitter structure.
RELATED APPLICATIONS
[0001] This application is a divisional of U.S. patent application Ser. No. 10/231,986, entitled “Method of Fabricating a Bipolar Transistor Using Selective Epitaxially Grown SiGe Base Layer” filed Aug. 29, 2002.
Divisions (1)
|
Number |
Date |
Country |
Parent |
10231986 |
Aug 2002 |
US |
Child |
10441763 |
May 2003 |
US |