The above and other features and advantages of the present invention will become more apparent to those of ordinary skill in the art by describing in detail exemplary embodiments thereof with reference to the attached drawings, in which:
Korean Patent Application No. 10-2006-0073913, filed on Aug. 4, 2006, in the Korean Intellectual Property Office, and entitled: “Method of Fabricating Semiconductor Device and Semiconductor Device Fabricated Thereby,” is incorporated by reference herein in its entirety.
The present invention will now be described more fully hereinafter with reference to the accompanying drawings, in which exemplary embodiments of the invention are illustrated. The invention may, however, be embodied in different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.
In the figures, the dimensions of layers and regions may be exaggerated for clarity of illustration. It will also be understood that when a layer or element is referred to as being “on” another layer or substrate, it can be directly on the other layer or substrate, or intervening layers may also be present. Further, it will be understood that when a layer is referred to as being “under” another layer, it can be directly under, and one or more intervening layers may also be present. In addition, it will also be understood that when a layer is referred to as being “between” two layers, it can be the only layer between the two layers, or one or more intervening layers may also be present. Like reference numerals refer to like elements throughout.
Referring to FIGS. 1 and 2-6, a substrate 100, e.g., a semiconductor substrate, may include a plurality of active regions 104 defined therein by element isolation layers 102. A number of gate lines 112 may be located on the substrate 100 and may extend in a first direction. Impurity regions (not shown) may be formed in the active regions 104 provided across the gate lines 112. The gate lines 112 may respectively include a gate insulating layer, a gate conductive layer, a gate capping layer and a spacer (not shown).
A first interlayer insulating layer 110 may be disposed on the gate lines 112.
Contact pads 114 and 116 may be disposed in the first interlayer insulating layer 110 and located between the gate lines 112. The contact pads 114 may be bit line contact pads, and the contact pads 116 may be storage node contact pads 116. The contact pads 114 and 116 may be formed of a conductive material, e.g., polysilicon doped with an impurity, a metallic material, etc. The impurity region (not shown), a bit line 130, and a storage node (not shown) may be electrically connected to each other.
A second interlayer insulating layer 120 may be disposed on the first interlayer insulating layer 10, and a bit line contact plug 128 may be disposed in the second interlayer insulating layer 120 so as to be electrically connected to the bit line contact pad 114. The second interlayer insulating layer 120 may have a multilayer structure, e.g., a stack of insulating layers having different wet etching rates. In an implementation, as shown in
In detail, the second interlayer insulating layer 120 may have a multilayer structure in which wet etching rates of insulating layers that are adjacent to each other are different. The wet etching rates of insulating layers located at the top and bottom of the multilayer structure, i.e., above and below another insulating layer having a wet etching rate different thereto, may be equal to each other. For example, the first oxide layer 122, the etching stop layer 124, and the second oxide layer 126 may be formed of materials having the different wet etching rates, respectively, or, where the stacked structure includes the first oxide layer 122/etching stop layer 124/second oxide layer 126, the first oxide layer 122 and the second oxide layer 126 may be formed of material(s) having a same wet etching rate.
The first oxide layer 122 and the second oxide layer 126 may be formed of a material such as a silicon oxide-type material, e.g., BPSG (BoroPhosphoSilicate Glass), PE-TEOS (Plasma Enhanced Tetra Ethyl Ortho Silicate), HDP (High Density Plasma), etc. The etching stop layer 124 may be formed of, e.g., a silicon nitride layer, a silicon oxynitride layer, etc.
It will be appreciated that embodiments of the present invention may include not only the stacked structures of two layers or three layers described above, but also stacked structure of three layers or more formed of insulating layers having different etching rates.
A number of bit lines 130 may be formed on the second interlayer insulating layer 120 and may extend in a direction crossing the gate lines 112, e.g., in a direction perpendicular to the gate lines 112. A bit line 130 may be connected to a bit line contact plug 128. The bit line 130 may include a stack of a bit line conductive layer 132 and a bit line capping layer 134, and a spacer 136 may be located at a side wall. The bit line conductive layer 132 may include, e.g., a barrier metal layer and a metal layer.
A third interlayer insulating layer 140 (see,
The expanded portions 143 will be described in detail with reference to
As shown in
Referring again to
Hereinafter, a method of fabricating a semiconductor device according to embodiments of the invention will be described with reference to
As shown in
A number of gate lines 112 may be formed on the substrate 100. The gate lines 112 may extend in a first direction and may cross the active regions 104. The gate lines 112 may be formed by, e.g., stacking and patterning a gate insulating layer (not shown), a gate conductive layer (not shown), and a gate capping layer (not shown) on the substrate 100, and forming a spacer (not shown) at both side walls.
An impurity region (not shown) may be formed by doping or injecting an impurity into the active regions 104 at sides of the gate line 112, e.g., using an ion injection mask. A general transistor may be formed by the above-described process.
Next, an insulating material may be deposited on the substrate 100 in which the gate lines 112 are formed, e.g., across the entire surface of the substrate 100, and a first interlayer insulating layer 110 may be formed by planarizing the upper part, e.g., by a chemical mechanical polishing (CMP) process, an etch back process, etc.
A contact hole that exposes the impurity region (not shown) in the substrate 100 may be formed in the first interlayer insulating layer 110 by a general photolithography process. Where the contact hole is formed in a first interlayer insulating layer 110 that is formed of a silicon oxide, the contact hole may be self-aligned to the gate line 112 by using an etching gas having a high etching selectivity with respect to the gate line 112, thus exposing the impurity region (not shown) in the substrate 100.
A conductive layer may be formed by depositing a conductive material, e.g., a metallic material, a polysilicon doped with an impurity, etc., on the entire surface of the first interlayer insulating layer 110 in which the contact holes are formed. The conductive layer may then be planarized until an upper part of the first interlayer insulating layer 110 is exposed, thereby forming contact pads 114 and 116, which may be self-aligned, in the first interlayer insulating layer 110. The contact pads 114 and 116 may be, respectively, a bit line contact pad 114 and a storage node contact pad 116.
A second interlayer insulating layer 120 may be formed on the first interlayer insulating layer 110 and the contact pads 114 and 116, e.g., by depositing and planarizing an insulating material layer. The second interlayer insulating layer 120 may be formed by stacking insulating layers having different wet etching rates in a multi-layer structure. The second interlayer insulating layer 120 may be formed such that the wet etching rates of the insulating layers adjacent to each other are different. The wet etching rate of insulating layers located above and below an insulating layer having a wet etching rate different thereto may be equal to each other. For example, as shown in
The second interlayer insulating layer 120 may have a thickness of about 1000 Å to about 1200 Å. Where the stacked structure includes the first oxide layer 122/etching stop layer 124/second oxide layer 126, the first oxide layer 122 may be formed to a thickness of about 500 Å or less, and the etching stop layer 124 may be formed to a thickness of about 300 Å or less.
The first oxide layer 122 and the second oxide layer 126 may be formed of a material such as a silicon oxide-type material, e.g., BPSG, PE-TEOS, HDP, etc. The etching stop layer 124 may be formed of, e.g., a nitride layer such as a silicon nitride layer, a silicon oxynitride layer, etc.
Next, as shown in
After the bit line contact plugs 128 are formed, a number of bit lines 130 may be formed on the second interlayer insulating layer 120. The bit lines 130 may extend in a direction crossing the lower gate lines 112, e.g., perpendicular thereto, and may be electrically connected to the bit line contact plugs 128. The bit lines 130 may be formed by stacking and patterning a bit line conductive layer 132 and a bit line capping layer 134, and forming a spacer 136 at the side wall. The bit line conductive layer 132 may be formed by, e.g., stacking a barrier metal layer and metal layer.
After the bit lines 130 are formed, a third interlayer insulating layer 140 may be formed, e.g., by depositing and planarizing an insulating material that covers the bit lines 130 on the entire surface of the substrate 100.
Next, the expanded contact holes 144 having at least one of the expanded portions 143 may be formed in the second interlayer insulating layer, e.g., by isotropically etching after partially anisotropically etching the second and third interlayer insulating layers 120 and 140. The expanded portions 143 may be formed in both the first oxide layer 122 and the second oxide layer 126, formed in the first oxide layer 122, formed in the second oxide layer 126, etc.
In an implementation, the expanded contact holes 144 may be formed as follows. Referring to
The opening 142a exposing the storage node contact pad 116 may be treated by a wet etching process. Where the first oxide layer 122 and the second oxide layer 126, having side walls exposed by the opening 142a, are formed of material(s) having a same wet etching rate, the first oxide layer 122 and the second oxide layer 126 below the bit line 130 may be etched by wet etching so as to have rounded side wall profiles, as shown in
Where the first oxide layer 122 is formed of a material having a wet etching rate higher than the wet etching rate of the second oxide layer 126, the first oxide layer 122 may be isotropically etched during the wet etching process of the opening 142a and may be expanded toward the bit line 130 within the first oxide layer 122. Thus, as shown in
Another method of forming the expanded contact hole 144 will be described in detail with reference to
After the opening 142b is formed, the expanded portion 143 may be formed in both the first oxide layer 122 and/or the second oxide layer 126 using the wet etching process. Where the first oxide layer 122 and the second oxide layer 126 have the same wet etching rate, the first oxide layer 122 and the second oxide layer 126 may be isotropically etched toward the bit line 130 to form the expanded portion 143 having a rounded side-wall profile. In addition, the wet etching of the first oxide layer 122 may expose the lower storage node contact pad 116 and may expand the opening toward the bit line 130, thus forming the expanded portion 143. As shown in
Where the wet etching rate of the first oxide layer 122 is higher than that of the second oxide layer 126, if the opening exposing the first oxide layer 122 is wet etched, as shown in
A method of forming an expanded contact hole 144c will be described for a case where the second oxide layer 126 is formed of a material having a wet etching rate higher than that of the first oxide layer 122. First, the opening 142b, which exposes the first oxide layer 122, may be formed as described above in connection with
Then, as shown in
A method of forming expanded contact holes 144d and 144e in a structure having the first oxide layer 122 and the second oxide layer 126 stacked will be described with reference to
Next, the opening 142d exposing the storage node contact pad 116, or the opening 142e exposing the first oxide layer 122, may be treated by the wet etching process. Where the wet etching rate of the first oxide layer 122 is high, the expanded contact hole 144d having the expanded portion 143 may be formed in the first oxide layer 122, as shown in
A method of forming the expanded contact hole 144 will be described in detail with reference to
Then, as shown in
Examples of the etchants that may be suitable for the isotropic etching that forms the expanded portions 143 may include, e.g., ammonium hydroxide (NH4OH), a peroxide such as hydrogen peroxide (H2O2), a mixture of de-ionized water and hydrofluoric acid (HF) solution, etc. The first oxide layer 122 and/or the second oxide layer 126 located below the bit line 130 may be locally removed during the isotropic etching process for expanding the expanded portion 143 toward the bit line 130.
As described above, the expanded portions 143 may be formed in the second interlayer insulating layer 120 by various methods. Accordingly, the lower area of the expanded contact holes 144a, 144b, 144c, 144d, and 144e that expose the storage node contact pad 116 may be increased.
After the expanded contact holes 144 are formed, the contact spacer 150 may be formed at the inner wall of the expanded contact holes 144. A spacer insulating layer (not shown) may be conformally formed on the entire surface of the structure having the expanded contact holes 144. The spacer insulating layer may be formed, e.g., by depositing silicon nitride (SiN), so as to have the thickness of about 100 Å to about 300 Å. Then, the contact spacer 150 may be formed at the inner wall of the expanded contact holes 144 by selectively removing the spacer insulating layer, e.g., by an etch back process.
It will be appreciated that where the first and second oxide layers 122 and 126 below the bit line 130 are locally removed, adjacent expanded contact holes 144 may be connected to each other. However, by conformally depositing the spacer insulation layer on the etching stop layer 124 that remains, separation of the adjacent expanded contact holes 144 may be effected.
Further, even if the bit line contact plug 128 is exposed by the expanded portion 143 of the expanded contact holes 144, the spacer insulating layer may be conformally deposited along the exposed surface of the bit line contact plug 128. Accordingly, the bit line contact plug 128 may be electrically insulated from a storage node contact 160 in the adjoining expanded contact hole 144.
Referring again to
A conductive bridge under the bit line 130 between storage node contacts 160 may be prevented by the contact spacer 150 on the inner walls of the expanded contact holes 144. In addition, the contact spacer 150 may prevent a conductive bridge between the storage node contact 160 and the bit line contact plug 128.
As described above, according to embodiments of the present invention, storage node contacts formed in expanded contact holes may prevent the formation of conductive bridges between storage node contacts. In particular, where an interlayer insulating layer below a bit line has a stacked structure of insulating layers having different wet etching rates, even if the interlayer insulating layer below the bit line is locally removed during the formation of the expanded contact holes, the contact spacer may prevent the formation of a conductive bridge between the storage node contacts.
Furthermore, as described above, the contact spacer may eliminate exposure of the bit line contact plug caused when the expanded contact holes are formed. Therefore, the contact spacer may prevent the formation of a conductive bridge between the storage node contact and the bit line contact plug.
Exemplary embodiments of the present invention have been disclosed herein, and although specific terms are employed, they are used and are to be interpreted in a generic and descriptive sense only and not for purpose of limitation. Accordingly, it will be understood by those of ordinary skill in the art that various changes in form and details may be made without departing from the spirit and scope of the present invention as set forth in the following claims.
Number | Date | Country | Kind |
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10-2006-0073913 | Aug 2006 | KR | national |