The invention relates to a method of forming a semiconductor portion which can be used for the processing of semiconductor devices.
In the manufacture of semiconductor devices, such as transistors which can, for example, be used in memory cells of a Dynamic Random Access Memory (DRAM), it sometimes becomes necessary to dope selected portions of the substrate. Usually, such a localized doping can be achieved by employing a hole mask. Due to this hole mask, those portions which are to be implanted—for example, by an ion beam—are opened, whereas the remaining portions of the semiconductor substrate are masked with the mask. In addition, layers which have already been processed usually serve as implantation mask. The correct positioning of such a hole mask is difficult to achieve. In particular, it is easier to properly align a mask having a lines/spaces pattern. However, a lines/spaces pattern of a deposited masking layer puts severe restrictions on the overlay.
One example in which the correct positioning of a lines/spaces mask can be difficult to achieve is the manufacturing of a transistor including a single-sided doped portion, where the transistor forms part of a DRAM memory cell. To be more specific, in this transistor the second source/drain region which will be connected with the bit line in a later process step and which is, for example, n doped, is adjacent to a single-sided p+ doped portion so as to improve the retention time of the memory cell.
The retention time refers to the time during which an information can be recognizably stored in the memory cell. The retention time can be improved by additionally performing an implantation step so as to provide a doped portion in a region adjacent to the second source/drain region. Conventionally, this single-sided doped portion as well as the second source/drain doped portion have been provided by performing an ion implantation step, using a hole mask by which those portions of the substrate surface which are not to be doped are masked with a suitable masking layer, whereas those portions which are to be doped are exposed. The conductivity type of the dopants of the single-sided doped portion is opposite to the conductivity type of the source/drain regions.
In view of the above, it is highly desirable to have a method of forming a doped semiconductor portion, by which predetermined portions of the substrate surface are doped, whereas other portions of the substrate surface are reliably not doped.
According to the present invention, an improved method of forming a doped semiconductor portion comprises providing a semiconductor substrate with a surface, providing protruding portions of a covering layer on the substrate surface, the portions being arranged in a pattern of lines or segments of lines extending in a first direction, providing portions of a resist layer on the substrate surface, the portions of the resist layer being arranged in a pattern of lines or segments of lines extending in a second direction, the second direction intersecting the first direction, the portions of the resist layer having a thickness d, the thickness d being measured perpendicularly with respect to the substrate surface, and performing a tilted ion implantation step.
Further, an improved method of manufacturing an array of transistors comprises the steps of providing a semiconductor substrate with a surface, defining a plurality of active areas formed in the semiconductor substrate, wherein the active areas are insulated from each other by isolation trenches filled with an insulating material, providing a plurality of word lines lying above the active areas, gate electrodes forming part of each of the word lines, the gate electrodes being insulated from the active areas by a gate dielectric, the word lines extending in a first direction, defining first and a second source/drain regions in each of the active areas, providing portions of a resist layer on the substrate surface, the portions of the resist layer being arranged in a pattern of lines extending in a second direction, the second direction intersecting the first direction, wherein the portions of the resist layers are arranged so as to cover part of each of the first source/drain regions, the portions of the resist layer having a thickness d, the thickness d being measured perpendicularly with respect to the substrate surface, and performing a tilted ion implantation step so that only the second source/drain regions are exposed and implanted with ions.
The above and still further objects, features and advantages of the present invention will become apparent upon consideration of the following detailed description of specific embodiments thereof, wherein like numerals designate like components in the drawings.
In the following detailed description, reference is made to the accompanying drawings, which form a part hereof and in which are illustrated by way of illustration specific embodiments in which the invention may be practiced. In this regard, directional terminology such as “top”, “bottom”, “front”, “back”, “leading”, “trailing”, etc., is used with reference to the orientation of the Figures being described. Because components of embodiments of the present invention can be positioned in a number of different orientations, the directional terminology is used for purposes of illustration and is in no way limiting. It is to be understood that other embodiments may be utilized and structural or logical changes may be made without departing from the scope of the present invention. The following detailed description, therefore, is not to be taken in a limiting sense, and the scope of the present invention is defined by the appended claims.
When performing a tilted ion implantation step, the ion beam has an angle α with respect to the normal 16 to the substrate surface 10. Accordingly, as is shown in
In particular, the angle α with respect to a normal of the surface can be in a range of 2 to 200, more preferably, of 5 to 15°. In addition, the protruding portions of the covering layer can be arranged in the form of a lines/spaces pattern. The lines can have a line width Wl, the spaces can have spaces width Ws, wherein the line width Wl is larger than the spaces width Ws.
According to a preferred embodiment, the lines correspond to word lines forming part of transistors to be formed.
Moreover, it is preferred that the portions of the resist layer are arranged in the form of a lines/spaces pattern. In particular, the lines of the resist layer can have a resist lines width Wr and the spaces between the lines of the resist layer can have a resist spaces width Wx, the resist lines width being smaller than the resist spaces width. More specifically, the resist lines width Wr can be 0.85*Wx to 0.99*Wx. As used herein, the term “*” is defined as “multiplied by.”
Preferably, the first direction intersects the second direction at an angle β, wherein β is between 40 and 50°.
According to a preferred embodiment of the invention, the thickness d of the resist layer is 50 to 300 nm.
According to the present invention, by performing a tilted ion implantation step the overlay requirements of the positioning of the lines of the resist material 12 can be reduced. In other words, when performing a tilted ion implantation step using an ion beam 13 which is irradiated from the right side of the drawing, a substrate portion which is adjacent to the left side of each of the resist lines 12 will be shadowed. Moreover, a substrate portion which is adjacent to the left side of each of the word lines 81, 82 will be shadowed. The substrate portions 15 which are shadowed by the word lines 81, 82 and the resist lines 12 are indicated in
In
In the plan view shown in
In
As will be explained hereinafter, the method of the present invention can be employed in the manufacture of an array of transistors, especially for use in a DRAM memory cell, wherein a substrate portion adjacent to the second source/drain region—which is to be connected with a bit line of the memory cell array—is additionally doped with a further implantation step, whereas a substrate portion adjacent to the first source/drain region is not doped.
Thereafter, the capacitor trenches are photolithographically defined by known methods. For example, openings corresponding to openings in a trench mask are etched into a hard mask layer (not shown) which is deposited above the silicon nitride layer 17. Thereafter, the openings are etched into the silicon nitride layer 17, the pad oxide layer, and the silicon substrate 1.
In addition, a first capacitor electrode and the capacitor dielectric are formed by generally known methods. Thereafter, a polysilicon filling 31 is filled into the capacitor trenches, the polysilicon filling is recessed, and an isolation collar 32 is formed in the upper portion of the trench capacitor to suppress a parasitic transistor, which could otherwise be formed at this portion. The polysilicon filling 31 forms the inner capacitor electrode. The resulting structure is filled with a second polysilicon filling and planarized by known methods. Thereafter, the polysilicon filling is recessed so that the surface of the polysilicon filling 36 lies above the substrate surface 10. Thus, a connection between the inner capacitor electrode 31 and the transistor is implemented as a single-sided surface strap or single-sided buried strap adjacent to the substrate surface 10. This asymmetric connection between the inner capacitor electrode and the transistor is provided by generally known methods.
During the following thermal steps, the dopants of the polysilicon filling 36 diffuse out passing the buried strap window to the active area 12 to form a buried strap outdiffusion 32.
As is clearly to be understood, the method of forming an array of transistors according to the present invention can be performed in combination with any type of storage capacitor, which may, of course, be different from the trench capacitor as described herein. Moreover, any type of interconnection between the storage capacitor and the transistor can be implemented.
Next, isolation trenches 2 are formed in a plane before and behind the illustrated drawing plane. Thereafter, the isolation trenches 2 are filled with a silicon dioxide material, whereby the trench top oxide portion 34 is formed. As a result, active area lines 21 are formed with two longer and two shorter sides. The active area sides 21 are delimited on either of the long sides by isolation trenches 2. The isolation trenches 2 electrically insulate neighbouring active area lines 21 from each other. Trench top oxide portions 34 are disposed on the shorter sides of the active area lines. The trench top oxide electrically insulates adjacent active area lines assigned to one row of the resultant memory cell array.
Referring to
Next, gate grooves 5 are formed by etching grooves into the substrate surface in a portion of the active area using an appropriate mask for defining the grooves. For example, the grooves extend to a depth of approximately 2F from the substrate surface 10. In addition, a gate oxide 80 is thermally grown. A cross-section of the resulting structure is shown in
In the next step, a polysilicon layer 54 is deposited and recessed, so that the lower portion of each of the gate grooves 5 is filled with a polysilicon layer 54. In addition, a sidewall oxide is grown on the sidewalls of each of the gate grooves 5. Thereafter, an angled ion implantation step is performed so as to provide the first and second source/drain regions 51, 52. For example, the first and second source/drain regions can be n doped with As or P ions. Thereafter, an inner spacer 55, which can be made of silicon nitride, is provided. The resulting structure is shown in
In the next step, the word lines are completed in a conventional manner. To this end, first, a polysilicon layer 56 is deposited, and a CMP (chemical mechanical polishing) step is performed so as to obtain a planarized surface. Thereafter, the pad nitride 17 and the silicon dioxide layer (not shown) are removed from the surface.
Then, a conductive layer 70 such as a tungsten layer is deposited, followed by a Si3N4 cap layer 87. Thereafter, a patterning step using a mask having a lines/spaces pattern is performed so as to provide the word lines 81, 82. In particular, using a photoresist mask (not shown) having a lines/spaces pattern, the layer stack including the conductive layer as well as the Si3N4 cap layer 87 is selectively etched so as to obtain the single word lines 81, 82.
Thereafter, a photoresist mask is generated so as to cover each of the first source/drain regions which are not to be doped in the following implantation step. To this end, a photoresist layer is deposited on the entire surface and a mask having a lines/spaces pattern is used to pattern the photoresist layer. In particular, the mask having a lines/spaces pattern is rotated by approximately 45° with respect to the direction of the word lines 81, 82. In addition, the resulting photoresist mask can have a lines/spaces pattern, wherein the width of the lines Wr is not equal to the space between adjacent lines Wx. For example, the width of the resist lines can be reduced by the approximately up to 15% with respect to the spaces between adjacent resist lines. Nevertheless, the width of the resist lines is selected so that nearly all the portions which are not to be doped are covered. Moreover, the width and the position of the resist lines as well as the tilt angle of the ion implantation step are selected so that the part of the first source/drain regions which is not covered by the resist material will be shadowed by the resist lines during the ion implantation step.
In particular, if the word lines are spaced apart by F and the resist lines are arranged at an angle of 45° with respect to the word lines, the width of the resist lines should be in a range of (F*√{square root over (2)}*0.85) to (F*√{square root over (2)})((F*sqrt(2)*0.85) to (F*sqrt(2)).
Thereafter, as is shown in
As can be seen from
After providing the asymmetric doped portion 53, the lines of the resist layer 12 are removed and the memory cell array is completed in a conventional manner. In particular, the word lines are completed by providing the spacers 86 in a conventional manner. Further, a BPSG layer 85 is deposited. Thereafter, bit line contacts 84 are defined in a conventional manner. Then, a conductive layer is deposited so as to fill the bit line contact openings, and, optionally form the bit lines 83. Then, the bit lines are patterned so as form single lines. The completed memory cells are shown in
As is shown in
As has been described above and shown in the figures, due to the special combination which is employed according to the present invention the overlay requirements can be remarkably relaxed. In particular, this combination includes a first pattern with protruding portions of a covering layer which are arranged in a pattern of lines or segments of lines and an additional pattern of portions of a resist layer, wherein the portions of the resist layer are arranged in a pattern of lines or segments of lines. The lines of the resist layer extend in a direction intersecting the direction of the lines of the covering layer, As a result, it becomes possible to perform an asymmetric doping step in a manner which assures that the portions which are to be doped will securely be doped whereas the portions which are not to be doped will securely not be doped.
While the invention has been described in detail and with reference to specific embodiments thereof, it will be apparent to one skilled in the art that various changes and modifications can be made therein without departing from the spirit and scope thereof. Accordingly, it is intended that the present invention covers the modifications and variations of this invention provided they come within the scope of the appended claims and their equivalents.