The present invention relates to a method of giving an article a coloured appearance and to an article having a coloured appearance.
Methods of giving articles a coloured appearance are well known. For example articles are frequently painted to endow them, with a specific colour. The coloured paint that is used is frequently comprised of colour giving pigments dispersed in a binder such as a resin binder, e.g. paints that are used to finish the bodies of motor cars. Sometimes the paint provides a coloured but matt finish and a transparent top coat is then used to convert the matt colour to a glossy finish. Such paints are again frequently used for motor car bodies. Fabrics are generally coloured by dispersing a pigment throughout the filaments, fibres or yarns used to weave the fabric or by the use of dyes to colour the filaments, fibres or yarns.
The concept of colour as viewed by an observer essentially means, with regard to a non-self luminous article, that the article is illuminated by visible light, typically visible light having wavelengths extending over a wide range of the optical spectrum, which extends from about 380 nm (blue end) to 700 nm (red end), with the article or its painted (coloured) surface absorbing some wavelengths but reflecting or scattering others. It is the reflected or scattered light which determines the colour of the article as perceived by the viewer.
Some metals, typically aluminium can be given a coloured appearance by anodizing them. Such anodized surfaces also have the advantage that the surface finish is very hard and does not therefore wear easily. Although paints can provide a relatively tough surface such surfaces are prone to wear in use.
Another way of giving articles a coloured appearance is to plate them, e.g. with gold. However, the gold is relatively soft and there is a significant danger that the gold plating will be worn away in use. To overcome this problem it is known to coat the article with a TiN coating by a PVD (physical vapour deposition) process and then to coat it with a thin layer of gold. The TiN coating can be matched very closely to the colour of the gold, so that, if the gold wears away locally the hard TiN coating is reached but does not reveal the fact that the gold has worn away because it has the same colour. Moreover, the TiN coating is very hard so that it is very resistant to wear.
It is also known to coat architectural furniture such as door handles with coatings deposited using a PVD process, so that the corresponding articles are coloured and resistant to wear. Typical colours produced in this way are silver, gold, brown and black.
Another example of coloured articles are stained glass windows. Such windows were already in use in the Middle Ages and it is now known that these were often fabricated by incorporating metallic nanoparticles which give rise to so called surface plasmon resonance in the presence of illuminating light in the optical wavelength range, even if this was not appreciated at the time. This is described in a lecture number 18 apparently given in spring of 2007 at the Oregon State University with the title “Free electron metals: magnetic and optical response” which also describes that such plasmon resonant nanoparticles can be used as biomarkers.
The object of the present invention is to provide a method of giving an article a coloured appearance and an article having a coloured appearance in a new way with the coloured appearance being highly durable and also to provide novel apparatus for carrying out the method and for giving an article a coloured appearance.
Another object of the present invention is to obtain uniform colours without a significant loss of brightness.
In order to satisfy these objects there is provided a method of giving an article a coloured appearance on at least one external surface thereof when illuminated by light, the method comprising the following steps:
Thus the present invention also exploits the phenomenon of surface plasmon resonance but does so not with transparent articles such as panes of stained glass but with a transparent coating on an otherwise opaque or reflecting article.
The step of depositing a transparent coating preferably comprises the use of a PVD (physical vapour deposition) process or of a CVD (chemical vapour deposition process). Such processes enable the thickness of the transparent layer that is deposited to be carefully controlled and kept relatively thin so that the material requirement is minimised.
The transparent coating is preferably selected from the group comprising SiO, SiCxOy, SiNx, SiOxNy, SiOxCyNz, C, Al2O3, TiO2, Cr2O3, SiOx, ZrOx and combinations thereof. Such coatings are typically hard and wear resistant and lend themselves to deposition by PVD and CVD processes such as reactive sputtering and plasma enhanced CVD. Accordingly, articles coated with such a transparent layer have a very tough and durable coating.
The said particles consist of at least one of gold, silver, copper, platinum and other metals and it is very favourable that these particles can also be deposited by a PVD process, so that the deposition of the transparent coating and the particles can be carried out in one plant, typically a PVD sputtering plant or a combined PVD/CVD plant. Thus the particles can be incorporated in the transparent coating using a PVD or CVD process.
According to a particularly preferred embodiment of the invention the thickness of said transparent coating is selected to suppress interference effects arising from interference of the illuminating light reflected at the free surface of said coating with illuminating light reflected at an interface of the coating with the article or with another layer of the coating. This prevents such interference effects detracting from the vibrant coloured appearance of the article.
Such interference suppression can be achieved in different ways. In one variant of the invention the transparent coating is given a thickness significantly smaller than the wavelength of the illuminating light. This means that the thickness of the coating is selected so that the phase difference between the illuminating light reflected at the free surface of said coating and the illuminating light reflected at an interface of the coating with the article is kept to a value sufficiently small that interference cannot arise. Bearing in mind that the illuminating light preferably has a wavelength in the optical range from 380 to 700 nm and can cover this range, which is typical for daylight and for some lighting systems that try to emulate daylight, this means that a coating having a thickness of say less that 50 nm for example should not generate any interference.
In another variant of the invention said transparent coating is given a thickness greater than the coherence length λc of the illuminating light. For light sources the concept of the coherence length refers to the length of each wave packet having a number of waves with the same phase position. The illuminating light will comprise a large number of such wave packets; however, with a non-coherent light source such as a fluorescent lamp, there is a completely random association between the waves of individual wave packets so that no discrete interference minima and maxima can arise. Although the waves of a wave packet can interfere with one another, for example giving rise to phenomena such as Newton's rings, if the coating is made with a thickness greater than λc/2, then the waves of any one packet cannot interfere with other waves of the same packet and again no interference can arise. That is to say the thickness of the coating can be selected in accordance with the invention to ensure that the light reflected at the coating surface and the light reflected from the substrate surface are incoherent. Since the coherence length λc for many light sources is rather short only small thicknesses of the transparent coating are required to prevent interference arising as described above. Interference within the transparent coating can however be exploited to improve the coloured appearance of an article. E.g. if the transparent coating is given a thickness having a nominal value in the range 80 to 120 nm especially of around 100 nm it can act to enhance a blue colour by constructive interference (also depending on the refractive index of the transparent coating).
In accordance with the invention the particles can be dispersed in said transparent coating substantially throughout the transparent coating, in particular with a substantially uniform density. If this technique is adopted the density of the dispensed particles within the transparent coating in terms of the number of particles per unit volume of transparent material should be kept relatively low to avoid too much attenuation of the incident illuminating light, which would otherwise tend to be lost in the transparent coating.
Alternatively, and also in accordance with the present invention, the particles can be dispersed in said transparent coating in a stratum thereof and can then have a relatively higher density in terms of the number of particles per unit volume of transparent material.
In one variant of the invention the transparent coating comprises at least first and second layers and said stratum comprises one of said layers, said first and second layers preferably having identical refractive indices.
The article may also be coated, in accordance with the invention, with a coloured layer or a reflective layer or a wavelength selective layer prior to deposition of said transparent coating. E.g. the coloured layer or reflective layer or wavelength selective layer could comprise one of gold, titanium nitride, and zirconium carbonitride. A gold layer for example tends to absorb light at the blue end of the spectrum and to reflect light at the red end of the spectrum. Thus if the article is illuminated with white light, for example with daylight, then the blue end of the spectrum is filtered out and absorbed whereas surface plasmon resonance from the particles dispersed in the coating can be selected to generate a red colour. This red colour is then perceived to be more intense or vivid because the (unwanted) blue part of the spectrum of the illuminating light has been absorbed.
Other techniques can also be used in accordance with the invention to enhance the coloured appearance of the article. Thus, a further material can be incorporated into the transparent coating to modify the refractive index thereof.
The use of the methods outlined above lead to articles having a coloured appearance on at least one external surface thereof when illuminated by light, such articles being defined in the claims 16 to 30.
Furthermore, the present invention also relates to a PVD or CVD apparatus adapted to deposit a transparent coating on an article and to deposit within said transparent coating a plurality of dispersed particles, said particles being selected to generate a selectable colour or hue by surface plasmon resonance.
The present invention will now be explained in more detail with reference to examples and to the accompanying drawings in which are shown:
Turning now to
At the right of the drawing another incident ray of light 16′ is shown which is simply reflected from the mirror finish of the substrate and passes back through the thin film, the transparent coating 12, once more before emerging from the transparent coating as ray 22′. In passing through the transparent coating the light 16′ will interact with the conductive metal particles such as 14′ embedded in the dielectric forming the transparent coating and will trigger the generation of surface plasmon resonances with a specific colour or hue (range of wavelengths) typical for the metal involved and dependent on the size of the independent discrete particles 14′. The light resulting from surface plasmon resonance is illustrated by the small arrows radiating in all directions from the two particles 14′ in
Turning now to the goal of obtaining uniform colours based on the surface plasmon resonance (SPR) effect in the reflection mode without loss of brightness the following remarks should be made.
Normally SPR based colours can be encountered for instance in old windows in churches. In that case the light is observed in the transmission mode. In contrast the present invention relates to colour generation by SPR in a reflectance mode in a thin film. When a thin film of such a SPR based colour is deposited on a reflecting surface, the colour might be quite different. This is due to the occurrence of two different physical effects.
First of all colour will be produced by the SPR effect as illustrated at the right of the drawing in
Due to the reflection at the mirror substrate part of the light will interfere with light reflected from the coating surface. This will produce the well known interference colours and will detract from the desired uniform colour or hue resulting from the SPR effect. Due to non-uniformities in the thickness of the transparent coating the interference which occurs represents a loss of colour uniformity, which is again generally undesirable.
One way to prevent the colour produced by interference would be to increase the particle density in the coating. The drawback will be that the brightness of the sample, i.e. the perceived brightness of the article, will most likely decrease significantly, since observed light is now only coming from the scattered light of the particles in the coating plus some contribution from the light reflected at the free surface of the coating. There will also be a tendency for light to be lost in the coating by absorption following scattering at the large number of particles which will again reduce the perceived brightness of the colour.
This situation is illustrated in
Thus it would be preferable to find another way of avoiding the occurrence of interference colours. One way of doing this is to make certain that the light reflected at the coating surface and the light reflected from the substrate surface are incoherent. One route for achieving this is to start with a thick transparent dielectric layer or coating 12. The thickness of this layer should at least be larger than half the coherence length λc of the illuminating light that is used. This situation is illustrated in
Another way of achieving the same result, i.e. the avoidance of interference colours is to make the coating sufficiently thin that the phase difference introduced by the coating is not sufficient to produce interference. In this connection attention must also be paid to the 180° phase change, i.e. a phase change equal to λ/2 that takes place when light is reflected at an interface between air and a transparent medium, i.e. at the interface 20 in the
If a phase change of 3λ/2 is considered, then for blue light at 400 nm the coating thickness would be 3×400/2×2 =300 nm. For red light at 700 nm this same coating thickness would however lead to a phase change of 600/700×360°, i.e. of about 309° and, bearing in mind the 180° phase shift at the air/coating interface 20 this is already a critical value so far as interference at the red end of the spectrum is concerned. Higher values such as 5λ/2 or 7λ/2 are clearly no longer feasible, instead one then has to consider a total coating thicknesses of greater than λc/2 as explained above.
Turning now to
An apparatus for the deposition of such coatings will now be explained with reference to
In the form shown in
Each target 44, 46, 48, 50 faces towards the axis of rotation 52 of a suitable rotatable table 54 which is rotatable about the axis of rotation in the direction of the arrow 56. The table carries a plurality of workpiece carriers 58 which are each rotatable about their own axes 60 and which each carry a plurality of workpieces (not shown). Rotation of the workpieces in this way, i.e. about the axes of rotation 60 of the workpiece carriers 58 and about the axis of rotation 52 of the table 54, means that all surfaces of the workpieces can be exposed to the coating flux from the targets and the workpieces can be substantially uniformly coated. It is also possible to use more complicated rotations if necessary or to restrict the movement of the workpieces, for example to a simple rotation about the axis 52 of the table 54 so that only one surface or surface region of the workpiece is coated.
The reference numeral 62 refers to a high performance vacuum pump which serves in known manner to generate the necessary vacuum in the treatment chamber. The reference numeral 64 refers to a supply point for an inert gas, for example argon, while the reference numeral 66 refers to a supply point for a reactive gas such as oxygen.
The plant can be operated as follows:
First of all the atmosphere in the chamber is evacuated and replaced by argon. This is done by in known manner by operation of the vacuum pump 62 and simultaneous supply of argon to flush the originally present residual air from the vacuum chamber. The PVD plant is then operated in a cleaning and etching mode well known per se by operation of the magnetrons with the aluminium targets and using the argon atmosphere to clean and etch the surfaces of the workpieces rather than to coat them.
This etching process also leads to a high quality reflective surface at the workpieces.
The apparatus is then changed over to a reactive sputtering mode using the aluminium targets to generate an aluminium vapour and simultaneously supplying oxygen to react with the aluminium vapour and deposit a transparent Al2O3 coating on the substrate. This is again well known per se. Assuming a coating in accordance with
The gold and/or silver targets are operated in such a way, i.e. with operating parameters such as bias voltage, current density and magnetic field, that small agglomerations of gold and/or silver atoms form in the coating, i.e. the desired discrete particles of these metals. The coating is continued until the desired thickness of the coating and the desired particle density of the metal or metals incorporated in the coating have been reached. The workpieces can now be removed from the chamber by opening the chamber doors and will exhibit the required coloured appearance determined by the precise metal or combination of metals selected and the particle sizes of the metal or combination of metals as incorporated in the coating.
It should be noted that with gold and silver there is no significant danger that gold or silver oxides will be deposited instead of the pure metals despite the presence of oxygen in the vacuum chamber. The reason is that the oxides of gold and silver are unstable and revert to the pure metal at temperatures of about 150° C. and 250° C. respectively. Since the PVD apparatus is or can be operated at higher temperatures the formation of gold or silver oxides is not a problem. The presence of a small quantity of such oxides in the coating is tolerable and large quantities are not in any case expected because of the kinematics of the process and the fact that the oxygen only forms part of the vacuum atmosphere of the chamber.
Platinum also forms an oxide which breaks down at elevated temperature, albeit at a higher temperature than silver. However, the kinematics of the process suggest that a problem with the formation of platinum oxide also does not exist, particularly since the oxygen preferentially reacts with the aluminium. Should a problem with the formation of an oxide exist (or other compound of the metal if a different reactive gas is used) then the coating can be deposited in alternating layers of transparent coating and particles of the metal, with the particles of metal only being deposited when the reactive gas has been flushed from the chamber and replaced by an inert gas. Alternatively a gas frame can be used to supply inert gas to the space between the front face of the target and the surface of the work-pieces as they pass in front of the target thus suppressing the formation of metal oxides or other compounds thereof.
If a reflective layer such as 28 in
The step of depositing the transparent coating can also be done by a CVD (chemical vapour deposition process) instead of by a PVD (physical vapour deposition) as described above. Such a CVD process would normally also be carried out in a vacuum chamber containing a plasma generating device or devices for plasma enhanced chemical vapour deposition. The chamber can also include one or more magnetron sources for the deposition of the metals if these cannot be deposited by a CVD process.
The transparent coating can be selected from the group comprising SiO, SiCxOy, SiNx, SiOxNy, SiOxCyNz, C, Al2O3, TiO2, Cr2O3, SiOx, ZrOx and combinations thereof, many of which can be generated by a CVD process or by a sputtering or reactive sputtering process.
The particles used can consist of at least one of gold, silver, copper, platinum and other metals such as titanium or chromium.
Number | Date | Country | Kind |
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0725259.6 | Dec 2007 | GB | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP08/11117 | 12/24/2008 | WO | 00 | 9/15/2010 |