I. Field of the Invention
The present invention relates to templates, instruments, and methods generally aimed at surgery and, more particularly, to templates, instruments, and methods aimed at the efficient and accurate installation of flexible implants.
II. Discussion of the Prior Art
Rigid plate implants have been used for many years to support bone fractures, reconstruct orthopedic structure across damaged ligaments, and to provide stability between fused spinal vertebrae. Rigid plate implants are usually affixed via fixation elements, such as bone screws, to nearby osseous tissues in order to restrict motion and to provide support during and after healing.
Although in many cases complete joint immobilization is preferred, in certain instances surgeons prefer to allow for retention of limited mobility across the affected joint during the course of post-operative fusion. Furthermore, in instances where the plate must conform to a bone, such as to protect a fracture or to support fused vertebrae, it can be challenging to manually shape the standard rigid surgical plate to custom fit the desired area.
Flexible textile-based orthopedic implants are therefore an alternative to rigid implants. The compliant nature of the textile-based implant provides the required flexibility to support a range of physiological movements, as opposed to a static fusion surgery. One example of a textile-based plate implant is described in commonly owned and co-pending U.S. patent application Ser. No. 12/274,345 entitled “Textile-Based Plate Implant and Related Methods”, filed Nov. 19, 2008, the entire contents of which are hereby incorporated by reference into this disclosure as if set forth fully herein. Textile-based orthopedic implants are suitable for use in many surgical applications, including but not limited to spinal fusion surgery.
When using sterile textile implants, it is important to first accurately determine which size or shape of implant to use for a given application before removing the implant from its sterile packaging. Trial size templates are often used during surgery to confirm which textile implant is an appropriate size and shape for the surgical application. Because the textile implants are flexible, a typical rigid trial size template mimicking the size and shape of the textile-based implant may not be appropriate to determine which implant is appropriate. A rigid trial size template cannot conform to the patient's anatomy as a flexible implant can. It may also be difficult to pass a rigid trial size template through the operative corridor to the target site, where a flexible textile implant would easily pass if folded or bent.
In addition to the flexible trial size template, an inserter instrument with various end sizes corresponding to the sizes of textile implants can be used to confirm which implant is an appropriate size and shape for the surgical application. The inserter instrument can also be used to guide an awl to make channels through the implant apertures for bone screws or other attachment means. The inserter instrument may be used to hold the flexible textile-based plate implant in place while the screws or other attachment means are installed.
The templates and instruments describe herein may be constructed in any number of suitable fashions without departing from the scope of the present invention. The templates and instruments of the present invention are illustrated herein for use within the lumbar spine, but are suitable for use in other regions of the spine (e.g. cervical, thoracic), as well as for the repair of other bones and tissues containing fractures or needing reinforcement.
The templates are configured in various sizes analogous to the different sizes of textile-based orthopedic implants. The templates may be formed of a combination of rigid and flexible materials, or primarily of flexible materials. A variety of materials may be used to form the flexible portion of the templates, including but not limited to elastomer (e.g. silicone rubber), hydrogel, plastic mesh, plastic constructs, injectable fluids, and curable fluids. A variety of materials may be used to form the rigid portion of the templates, including but not limited to plastics and metals.
The template includes a first lateral end and a second lateral end, each having one or more apertures. Apertures on the trial size template correspond to screw apertures on the textile-based orthopedic implant where bone screws or other attachment means may be placed through to affix the implant to the osseous tissue. Lateral ends are composed of a rigid material. The template has a first coplanar side and a second coplanar side. A flexible section connects the lateral ends along an axis X extending between the coplanar sides. The flexible section enables the template to bend within the flexible section along the axis X.
According to another embodiment, the template includes a first lateral end and a second lateral end, each having one or more apertures. Apertures on the trial size template correspond to screw apertures on the textile-based orthopedic implant where bone screws or other attachment means may be placed through to affix the implant to the osseous tissue. Lateral ends are composed of a rigid material. The template has a first coplanar side and a second coplanar side. A flexible section connects the coplanar sides along an axis Y extending between the lateral ends. The flexible section enables the template to bend within the flexible section along the axis Y in either direction.
According to another embodiment, the template includes a first lateral end and a second lateral end, each having one or more apertures. Apertures on the trial size template correspond to screw apertures on the textile-based orthopedic implant where bone screws or other attachment means may be placed through to affix the implant to the osseous tissue. Lateral ends are composed of a rigid material. The template has a first coplanar side and a second coplanar side. A flexible section connects the coplanar sides along an axis Y extending between the lateral ends. The flexible section enables the template to bend within the flexible section along the axis Y in either direction. An additional flexible section also connects the lateral ends along an axis X extending between the coplanar sides. The flexible section enables the template to bend within the flexible section along the X axis in either direction.
According to another embodiment, the template includes lateral ends having apertures. Apertures on the trial size template correspond to apertures on the textile-based orthopedic implant where bone screws or other attachment means may be placed through to affix the implant to the osseous tissue. Lateral ends are composed of a rigid material. The template has a flexible hinge connecting the rigid lateral ends. The flexible hinge extends between a first coplanar side and a second coplanar side, along an axis X. The flexible hinge is made of a rigid material. The flexible hinge enables the template to bend at the flexible hinge along the axis X in either direction.
According to another embodiment, the template includes lateral ends having one or more apertures. Apertures on the trial size template correspond to apertures on the textile-based orthopedic implant where bone screws or other attachment means may be placed through to affix the implant to the osseous tissue. The template has a body connecting the lateral ends. The body and lateral ends are comprised entirely of or primarily of flexible material, enabling the template to bend linearly or torsionally in any direction as needed, similar to the flexibility of a textile-based orthopedic implant (not shown). Template may preferably be composed of a translucent or transparent polymer, which would increase intraoperative visibility.
In order to use the flexible trial size template, the template is introduced into a surgical site through use of any of a variety of suitable surgical instruments having the capability to engage the template, such as forceps. The template is capable of being used in minimally invasive surgical procedures, needing only a relatively small operative corridor for insertion when folded along the flexible section. After creating an operative corridor and preparing the surgical site using techniques commonly known and used in the art, the template is mated to an insertion device and advanced through the operative corridor toward the target surgical site. The template is positioned in a configuration suitable for the eventual installation of the textile-based orthopedic implant. If the selected template is not of an appropriate size for the desired target site, the template is removed from the surgical site and a different template is selected for trial sizing.
When the appropriate size of implant is determined, the template is removed from the surgical site and a corresponding textile-based orthopedic implant is selected and removed from its sterile packaging. The implant is then placed in the target site and affixed using techniques commonly known in the art.
The inserter instrument includes a handle, a template end, and an extension connecting the handle and template end. The inserter instrument is provided in a variety of template end sizes, analogous in size to the various sizes of textile-based orthopedic implants. The extension is of a length appropriate for insertion into a surgical operative corridor. The extension may be configured to be of an adjustable longitudinal length by telescoping or other means. The extension may include an elbow connector comprising an angle A to orient the template end in an ergonomic position relative to the handle. The elbow connector may be made of a flexible yet resistant material that allows the user to manipulate the elbow connector into a desired position, where it will remain until manipulated further.
The template end of the inserter instrument has a first lateral end and a second lateral end. Lateral ends include one or more screw apertures. At least one of lateral ends may have a cutout in place of a screw aperture. In one embodiment, both of lateral ends each have a cutout. One or more of the screw apertures may have one or more adjacent visualization apertures. Visualization apertures may follow a semi-circular path around the screw aperture, but other shapes permitting visualization of the underlying osseous tissues are contemplated.
The template end has a distal surface. The distal surface has hollow cylindrical extensions around the screw apertures, protruding in a distal direction. The cylindrical extensions are positioned to correspond to screw apertures on the textile-based orthopedic implant. The cylindrical extensions are configured to fit within the corresponding screw apertures of the textile-based orthopedic implant to hold the implant in place during insertion. The apertures allow the user to confirm where on the osseous tissues the bone screws or other attachment means are to be affixed.
In order to use the inserter instrument, a textile-based orthopedic implant is placed on the distal side of the appropriately sized template end of the inserter instrument. The screw apertures of the implant are placed around the cylindrical extensions. The inserter instrument and implant are then advanced into the surgical corridor to the target site. The inserter instrument is used to orient the implant in a desired configuration for affixation. The one or more screw apertures on the implant that is exposed by the cutout is affixed first in the manner described below, or other means commonly known in the art. The cutout is large enough to permit the screw to be externally driven by a tool, if needed. The inserter instrument holds the implant in place while screws are affixed through the apertures at the cutouts, preventing the implant from rotating with the screw as it is tightened. Next, the inserter instrument is removed from the implant and the remaining screws are placed through the implant.
The two-tipped awl has a handle for manipulating the awl. The handle is configured on its proximal end to withstand an impact by a hammer or other driving device. Distal to the handle is a connector extending between the handle and a bridge. The bridge is generally perpendicular to the handle and connector. At each lateral end of the bridge is an elbow connector. Each elbow connector is situated between the bridge and a prong. The prongs extending from each elbow connector are coplanar with the handle and connector. The prongs are positioned to correspond to the location of the screw apertures of the trial size templates, the screw apertures of the implant inserter instrument, and the screw apertures of textile-based orthopedic implants. Each prong terminates distally in a pointed tip. The width of the pointed tips is slightly less than or equal to the width of the bone screws or other means of attachment to be used. The pointed tips will enter the osseous tissue when the handle is hammered until the desired depth is reached, creating a channel for the placement of the bone screws.
The three-tipped awl has a handle for manipulating the awl. The handle is configured on its proximal end to withstand an impact by a hammer or other driving device. Distal to the handle is a connector extending between the handle and a bridge. The bridge is generally perpendicular to the handle and connector. At each lateral end of the bridge is an elbow connector. Each elbow connector is situated between the bridge and a prong. The three-tipped awl has an additional prong extending from the center of the bridge. The prongs are coplanar with the handle and connector. The prongs are positioned to correspond to the location of screw apertures of textile-based orthopedic implants. Each prong terminates distally in a pointed tip. The width of the pointed tips is slightly less than or equal to the width of the bone screws or other means of attachment to be used. The pointed tips will enter the osseous tissue when the handle is hammered until the desired depth is reached, creating a channel for the placement of the bone screws.
In order to use the awl, first the inserter instrument with a textile-based orthopedic implant attached, or the textile-based orthopedic implant, is placed on the surgical target in the desired position. Next, the awl is advanced through the surgical corridor to the target site. The pointed tips are positioned within the screw apertures of the implant. A hammer is used to impact the handle end that is protruding from the surgical corridor. The hammer is used until the pointed tips enter into the osseous tissue to the desired depth. The awl is then removed from the surgical corridor, and bone screws or other attachment means are affixed using the holes made by the pointed tips as path guides.
The invention will be more fully understood from the following detailed descriptions taken in conjunction with the accompanying drawings, in which:
Illustrative embodiments of the invention are described below for the purposes of understanding the principles of the invention. No limitation of the scope of the invention is therefore intended. In the interest of clarity, not all features of an actual implementation are described in this specification. It will be appreciated that in the development of any such actual embodiment, numerous implementation-specific decisions must be made to achieve the developers' specific goals, such as compliance with system-related and business-related constraints, which will vary from one implementation to another. Moreover, it will be appreciated that such a development effort might be complex and time-consuming, but would nevertheless be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure. The invention disclosed herein boasts a variety of inventive features and components that warrant patent protection, both individually and in combination.
In order to use the flexible trial size template 10, 20, 30, 40, and 50, shown in
When the appropriate size of implant is determined, the template is removed from the surgical site and a corresponding textile-based orthopedic implant is selected and removed from its sterile packaging. The implant is then placed in the target site and affixed using techniques commonly known in the art.
The template end 64 has a distal surface 80, as shown in
In order to use the inserter instrument 60, a textile-based orthopedic implant is placed on the distal side of the appropriately sized template end 64 of the inserter instrument 60. The screw apertures 7 of the implant 5 are placed around the cylindrical extensions 82. The inserter instrument 60 and implant 5 are then advanced into the surgical corridor to the target site. The inserter instrument 60 is used to orient the implant 5 in a desired configuration for affixation. The one or more screw apertures 7 on the implant that is exposed by the cutout 74 is affixed first in the manner described below, or other means commonly known in the art. The cutout 74 is large enough to permit the screw to be externally driven by a tool, if needed. The inserter instrument 60 holds the implant in place while screws are affixed through the apertures 7 at the cutouts 74, preventing the implant from rotating with the screw as it is tightened. Next, the inserter instrument 60 is removed from the implant and the remaining screws are placed through the implant.
In order to use the awls 90, 100, first the inserter instrument 60 with a textile-based orthopedic implant 5 attached, or the textile-based orthopedic implant 5, is placed on the surgical target in the desired position. Next, the awl is advanced through the surgical corridor to the target site. The pointed tips 99 are positioned within the screw apertures of the implant. A hammer is used to impact the handle end that is protruding from the surgical corridor. The hammer is used until the pointed tips 99 enter into the osseous tissue to the desired depth. The awl 90, 100 is then removed from the surgical corridor, and bone screws or other attachment means are affixed using the holes made by the pointed tips 99 as path guides.
While the invention is susceptible to various modifications and alternative forms, specific embodiments thereof have been shown by way of example in the drawings and are herein described in detail. It should be understood, however, that the description herein of specific embodiments is not intended to limit the invention to the particular forms disclosed, but on the contrary, the invention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined herein.
The present application is a non-provisional application claiming the benefit of priority under 35 U.S.C. §119(e) to U.S. Provisional Application No. 61/219,745, filed Jun. 23, 2009, and entitled “ Methods and Instrumentation for Orthopedic Surgery,” the complete disclosure of which is hereby incorporated by reference in its entirety as if set forth fully herein.
Number | Date | Country | |
---|---|---|---|
61219745 | Jun 2009 | US |