Methods and Systems for Wellhole Logging Utilizing Radio Frequency Communication

Abstract
A system and method is disclosed for utilizing a radio frequency communication system to wirelessly exchange data with well logging tools and external devices. A logging tool component is operably fitted with an extension antenna which travels through the thick casing of the logging tool. The extension antenna enables data exchange, for example, between radio frequency identification tags inside the logging tool and devices outside of the logging tool.
Description

THE DRAWINGS

Other aspects of the present invention will become apparent from the following detailed description of embodiments taken in conjunction with the accompanying drawings wherein:



FIG. 1 illustrates one schematic operating context of the invention of a service vehicle that is used to carry a wireline reel to a wellhole for lowering a logging tool into a well and recording data at the surface during and/or following a well logging program.



FIG. 2 illustrates a simplified schematic representation of a passive radio-frequency identification (RFID) system mounted within an upper end of a well logging tool.



FIG. 3 is an electrical schematic of the passive RFID system shown in FIG. 2.



FIG. 4 is an axonometric view of a smart end cap for a logging tool in accordance with the invention that includes an internal transceiver and an external radio frequency antenna that axially projects within a protective bail at a free end of the end cap.



FIGS. 5 and 6 disclose partial cross-sectional views of the smart end cap illustrated in FIG. 4 to illustrate relevant interior details.



FIG. 7 is a system schematic of a number of racked logging tools being queried and/or instructed by a hand held radio frequency transceiver for direct or indirect link to a data storage computer and processor.



FIG. 8 is a schematic system representation of a network suitable to record and process well logging and well logging instrument data and instructions.





DETAILED DESCRIPTION
Context of the Invention

Turning now to the drawings where like numerals indicate like parts, FIG. 1 illustrates one example of an operating context of the subject invention. In this a conventional oil well drilling derrick 10 is shown positioned above an oil well borehole 12 that has been drilled into the earth. A casing 14 has been installed at the top of the bore hole and is cemented in place. The borehole may extend thousands of feet into the earth's crust such as 25,000 feet into an oil bearing formation 18. Operational pressures at this depth may be 20,000 pounds per square inch with temperatures in the range of 150 to 175° C. In addition, the borehole is filled with drilling fluid or mud which has a corrosive particulate characteristic.


Notwithstanding such a harsh operating environment, scientists need to make scientific and technical borehole measurements and record significant quantities of formation and borehole data to insure a successful drilling operation and subsequent production of oil and/or gas from a subterranean formation.


In order to accomplish this data collection a well logging service vehicle 20 is driven to the site and delivers a logging tool 22 which is lowered via the derrick 10 and a traveling block 24 into the borehole suspended from a wireline 26. The wireline is paid out from a reel typically mounted on the service vehicle 20. The surface vehicle also usually carries data memory and computer processing to examine certain down hole well data on a real time basis.


The logging tool 22 is often composed of a triple or a combination of three tools 30, 32 and 34 which are selected by scientists to perform a variety of functions as discussed above. At the top of the logging tool 22 is a cartridge 36 which carries electronic components on PCBs and a power supply for the various tool functions.


In operation the logging tool 22 is lowered down to a production formation 18 and then withdrawn taking incremental measurements as the tool is raised toward the surface. Critical real time data can be delivered via the wireline or a fiber optic cable to the service vehicle 20 for immediate processing.


As explained above, however, it is often appropriate to use, for example, MWD tools in which data is recorded and stored within the tool casing. This data is retrieved from the tool, in response to a query, at the surface after the tool has been withdrawn. It is this system and process for recording and remotely and facilely accessing and retrieving high volumes of borehole and formation data that is the general subject of the instant invention.


Radio Frequency Data Communication

Referring now to FIGS. 2 and 3, and as previously noted, a well logging tool 22 includes one or more components 36. The component 36 like other portions of the logging tool is fabricated with a high strength metal cylinder housing 40. A chassis 42 is mounted longitudinally within the cartridge cylinder and a plurality of PCBs 44 and 46 are supported on the chassis 42.


Integrated circuit based devices, such as radio frequency identification (RFID) tags 48 and 50, having silicon chips, enable storing data in a buffer and exchange radio-frequency communication with an RFID transceiver. Unfortunately, in a logging tool environment it is necessary that the tool is encased within a cylinder of high strength steel 40 to function downhole and radio frequency communication is not feasible through such thick walled steel cylinders.


The subject invention addresses this transmission limitation by the provision of an internal antenna circuit 52 (note particularly FIG. 3) which may be passive, and without an independent power source, or active with its own source of power within the circuit (not shown here). The antenna circuit 52 includes a series of antennas 54 and 56 positioned adjacent to the radio frequency identification tags 48 and 50. Loop induction antennas preferably couple the radio frequency identification tags to the internal antenna circuit, although other antenna configurations are envisioned. With the loop antennas 54 and 56 positioned directly adjacent to the radio frequency identification tags noise and interference is limited, even in low power applications.


In addition to the loop antennas positioned adjacent to the radio frequency identification tags on the printed circuit boards, a radio frequency identification tag 60 is mounted on the logging tool chassis 42. This radio frequency identification tag 60 in turn is coupled to the antenna circuit 52 by a loop antenna 62.


The internal antenna circuit 52 extends to a forward end 64 of the logging tool component 36 and extends through the end of the logging tool component into an induction loop antenna 66 outside of the tool casing 36. The tool component 36 has an extended section 68 which has internal threads 70 at an open end. The open end of the tool component is in turn operable to intimately receive a smart end cap 72. The smart end cap internally carries an active induction antenna loop 74 which opposes or is in parallel with the induction loop antenna 66. The antenna loop 74 is connected to a transceiver 80 which provides a reader-writer function to read data from the component antenna loop 66 and transmit data to the component antenna loop 66 from an external source.


A farther antenna 82 extends out of the smart end cap and may be, generally speaking, a wireless LAN antenna as illustrated in FIG. 2 or a BLUETOOTH antenna 84 as shown schematically in FIG. 3. A heavy duty handle or bail 86 extends in a general longitudinal direction and surrounds the exterior antenna (note particularly FIGS. 4-6).


As illustrated in FIG. 2, the exterior wireless LAN antenna 82 may operably connect to a relay station 91 which in turn is connected to a server 92. In FIG. 3, the exterior BLUETOOTH antenna 84 wirelessly connects with a personal computer or relay station 91 to record and/or send data to the transceiver 80.


Turning now more specifically to FIGS. 4-6 there will be seen various views of a smart end cap 72 as discussed above. As seen the smart cap has a cylindrical body 88 which is operable to be received snuggly within an open end 68 of the component 36 of a logging tool 22. The smart end cap 72 is fashioned with external treads 90 which cooperate with the internal threads 70 of the open end of the component 36. The transceiver 80 is mounted within the smart end cap 72 and connects to the loop induction antenna 74 which is mounted within the smart end cap such that it can be longitudinally adjusted by a distance “A”—and thus move from position 74 incrementally to position 74′. This changes the position of antenna 74 with respect to the opposing induction loop 66 from the antenna circuit 52 of the logging tool component 36. This adjustment capacity permits an oilfield engineer to adjust the coupling intensity between the two opposing antennas 66 and 74.



FIG. 7 illustrates collection of data from several RFTaged tools 106, 108, 110 at the same time. This data can be collected from the tools in either active or passive internal antenna circuit modes. The data can collected by a variety of devices. Two examples are illustrated here, a hand held reader-writer 114 or an intelligent container system 116 that retrieves data as the tools pass a terminal or warehouse gate. After receipt, the data is transferred to a storage device 118 such as a computer hard drive.


The invention is also designed to be integrated into a wider scope of oilfield operations. An example is illustrated in FIG. 8. This schematic figure illustrates data reception from a hand held device 114 or intelligent container system 116 and data storage 118. The data can then be added to a network 120 and utilized as part of a replacement manufacturing production system 122 which integrates the other systems shown. FIG. 8 also illustrates gathering of geologic data 124, for example, with a surface acquisition system (not shown) as well as other data storage and processing 126.


Taken together, the various systems illustrated in FIG. 8 increase oilfield operation efficiency. For example, sensors inside tools can measure environment conditions for each PCB and store this information in RF tags. These data can then be retrieved by the intelligent container system, transmitted to the data storage and be analyzed by the replacement manufacturing production system, which estimates the lifetime of each type of PCB within the tool, thereby providing true-life time of tool parts or PCBs. Such information provides better tool management since tool replacement and servicing is improved, as is tool inventory management.


Loop antennas made of, for example, wire are located adjacent to each RFTag and an extension antenna provides a transmission link so that RFTag positioning is not necessary to align with the reader-writer antenna. The loops may be connected with twisted pair cable. The antenna extension may be made with suitable wire so as to make it withstand high temperatures and pressure.


The number of loop antennas is not limited. More than two loops can be located for communication with multiple RFTags simultaneously by using anti-collision RFTags and, as discussed above, precise orientation of the RFTags and reader-writer antenna is not required by use of the extension antenna. Multiple RFTags may be located on a single loop of extension. Only two conductors are required to go through the metal bulkhead of the housing resulting in a system having a simple design.


Methods are provided for real-time tracking and monitoring of tools so that tool utilization is optimized, and job down time by tool hardware trouble during logging is decreased. Other applications include asset management; tool tracking and monitoring; improvements in tool reliability; tool quality control; operational cost savings; manufacturing process management.


Also disclosed herein are mechanisms for assessing hardware diagnostics status and tool operation history without connecting the tools, supplying power to the tools, or setting up any surface acquisition systems. Hardware information and tool operation history data is stored on the RFTags during acquisition of the data, and end users are able to access the latest and historical data directly from the RFTag's wireless interface. As a consequence, operation down time is drastically reduced, from several hours down to less than a few minutes because telemetry systems and acquisition systems do not need to be set up.


Tool data, such as hardware equipment information including diagnostics results, tool operation history, as well as tool and tool part identification data may be accessed at any time by storing the data on RFTags, which are mounted on the tool with the component electronics (as depicted in FIGS. 2-3). A suitable reader-writer may be used to carry out direct and wireless access of the tool data.


The various aspects of the invention were chosen and described in order to best explain principles of the invention and its practical applications. The preceding description is intended to enable others skilled in the art to best utilize the invention in various embodiments and aspects and with various modifications as are suited to the particular use contemplated. For example, the above loop antenna may be replaced with a dipole antenna or other antennas known in the prior art. It is intended that the scope of the invention be defined by the following claims.

Claims
  • 1. A system for transferring data in a direction of at least one to and from a well logging tool having an exterior metal shell operable to protect components of the well logging tool in a downhole environment, said system for transferring data comprising: a logging tool for measuring data relative to at least one of said logging tool and subsurface properties of a well, said logging tool including,at least one radio frequency identification tag located inside a logging tool casing;an extension antenna positioned at an end of said logging tool and operable to allow transfer of data, through said extension antenna, between said at least one internal radio frequency identification tag and an external device.
  • 2. A system for transferring data as defined in claim 1 wherein: said extension antenna protrudes from an end of said logging tool.
  • 3. A system for transferring data as defined in claim 1 wherein: said at least one radio frequency identification tag is located on a printed circuit board and is operable to exchange data between said printed circuit board and said external device.
  • 4. A system for transferring data as defined in claim 3 wherein said at least one printed circuit board comprises: a plurality of printed circuit boards positioned within said well logging tool.
  • 5. A system for transferring data as defined in claim 1 wherein said logging tool further comprises: a chassis positioned longitudinally within a cartridge section of said well logging tool wherein said at least one radio frequency identification tag is connected to said chassis.
  • 6. A system for transferring data as defined in claim 5 wherein said at least one radio frequency identification tag comprises: at least one radio frequency identification tag connected to each of a plurality of printed circuit boards and said chassis.
  • 7. A system for transferring data as defined in claim 1 and further comprising an antenna circuit wherein said antenna circuit includes: an antenna positioned adjacent to each of said at least one radio frequency identification tag and said antenna are connected in series within said antenna circuit.
  • 8. A system for transferring data as defined in claim 7 wherein each of said antenna comprises: an induction loop antenna.
  • 9. A system for transferring data as defined in claims 7 wherein said antenna circuit comprises: a passive antenna circuit.
  • 10. A system for transferring data as defined in claim 1 further comprising: a reader-writer antenna.
  • 11. A system for transferring data as defined in claim 10 wherein said extension antenna and said reader-writer antenna comprise: loop induction antennae positioned close to each other.
  • 12. A system for transferring data as defined in claim 10 wherein: said reader-writer antenna is mounted such that the axial distance between the opposing planes of said reader-writer antenna and said extension antenna may be selectively varied.
  • 13. A system for transferring data as defined in claim 10 wherein said reader-writer antenna further comprises: a device for exchanging information with said radio frequency identification tags, said device including a power source to power said information exchange.
  • 14. A system for transferring data as defined in claim 1 wherein said extension antenna extends longitudinally from an end cap and further comprises: a wireless LAN antenna.
  • 15. A system for transferring data as defined in claim 1 wherein: said logging tool further comprises an end cap for protection of an end of the logging tool.
  • 16. A system for transferring data as defined in claim 15 wherein: said data is collected and recorded by at least one sensor located in said end cap, said sensor configured to measure the environment to which the logging tool is exposed when tripped out of the hole.
  • 17. A system for transferring data as defined in claim 16 wherein: said end cap sensor comprises one or more of a temperature sensor, a pressure sensor, an acceleration sensor, or a sensor designed to monitor the transportation conditions of the logging tool.
  • 18. A system for transferring data as defined in claim 16 wherein said end cap further comprises: a bail connected to the end of said end cap and extending over said antenna extending longitudinally from said end cap.
  • 19. A system for transferring data in a direction of at least one to and from an identification tag within a logging tool metal casing to a device outside of the casing comprising: at least one radio frequency identification tag inside of said logging tool metal casing;at least one extension antenna configured to exchange data between said radio frequency identification tag and an induction loop antenna mounted outside of the logging tool casing;a reader-writer antenna positioned close to the induction loop antenna such that data can be exchanged between the induction loop antenna and the reader-writer antenna;a transceiver connected to said reader/writer antenna mounted within a smart end cap operable to exchange data with said reader/writer antennaan external antenna extending out of said smart end cap and being operable to exchange data from within the metal casing of the well logging tool to a device external to said logging tool.
  • 20. A system for transferring data as defined in claim 19 wherein said external antenna extends longitudinally out of said smart end cap and comprises: a wireless LAN antenna and said device external to said logging tool comprises a LAN.
  • 21. A system for transferring data as defined in claim 19 wherein said logging tool is a wireline tool.
  • 22. A system for transferring data as defined in claim 19 wherein said logging tool is a drilling-and-measuring (D&M) tool.
  • 23. A method for exchanging data from inside a metal casing of a well logging tool to a device outside the well logging tool comprising the steps of: storing received data on at least one radio frequency identification tag located inside said logging tool;using an antenna circuit to exchange data from said at least one radio frequency identification tag to the antenna circuit and transmitting the data to an induction loop antenna in said antenna circuit, said induction loop located outside a metal casing of the logging tool;using a reader/writer induction loop antenna positioned close to the antenna circuit induction loop antenna so that data can be exchanged between the two induction loop antennas;using a transceiver connected to said reader/writer induction loop to exchange data from the reader/writer induction loop to the device outside of the casing of the logging tool.
  • 24. A method for exchanging data as defined in claim 23 further comprising the step of: using energy from the transceiver for powering the antenna circuit for exchanging data between the transceiver and the at least one radio frequency identification tag inside the logging tool.
  • 25. A method for exchanging data as defined in claim 23 further comprising the step of: using a second antenna connected to the transceiver so that the transceiver can exchange data with a server.
  • 26. A logging tool management system comprising: (i) a logging tool for measuring data relative to at least one of said logging tool and subsurface properties of a well, said logging tool including; at least one radio frequency identification tag located inside a logging tool casing;an extension antenna positioned at an end of said logging tool and operable to allow transfer of data, through said extension antenna, between said at least one internal radio frequency identification tag and an external device, and;(ii) a logging tool management device to communicate data with the logging tool through the extension antenna.
CROSS-REFERENCE TO RELATED APPLICATION

This application relates to and claims the benefit under 35 U.S.C. §119(e) of applicants' U.S. Provisional Application Ser. No. 60/825,721 entitled “Methods and Systems Utilizing Devices With Radio Frequency Communication Capabilities,” filed Sep. 15, 2006. The disclosure of this Provisional Application is hereby incorporated by reference as though set forth at length.

Provisional Applications (1)
Number Date Country
60825721 Sep 2006 US