1. Field of the Invention
The present invention relates to methods for detecting an edge of a transparent material and detecting devices and systems for same, and more specifically, to methods for detecting an edge of a transparent material by level changes of an optical intensity signal and detecting devices and systems for same.
2. Description of the Prior Art
Because a transparent material whether with a grating or a flat structure has a property of transparency, a light sensor cannot sense the transparent material passing by. Generally speaking, in order to sense the transparent material by the light sensor, an opaque material can be stuck on a side of the transparent material, a shading pattern can be printed in advance, or some special transparent ink capable of shading infrared light can be printed on the transparent material, so as to detect a relative position of the transparent material by the light sensor inside a machine. However, above-mentioned mechanisms need additional process for the transparent material resulting in increase of manufacturing cost and difficulty, so that products with the transparent material as a substrate can not be widely applied in identification.
The present invention is to provide methods for detecting an edge of a transparent material and detecting devices and systems for same to solve above problems.
According to the disclosure, a detecting device includes an actuating unit, a light source, a light sensor, a transforming circuit and a processing unit. The actuating unit is for driving a transparent material. The light source is for emitting light to the transparent material driven by the actuating unit. The light sensor is for sensing the light emitted from the light source as an edge of the transparent material is moved to different positions relative to the light source so as to generate a corresponding optical intensity signal. The transforming circuit is coupled to the light sensor for transforming the optical intensity signal into a transforming signal. The processing unit is coupled to the transforming circuit for determining whether the edge of the transparent material is moved to a position between the light source and the light sensor according to the transforming signal transmitted from the transforming circuit.
According to the disclosure, the light source is a light emitting diode, and the light sensor is an optical interrupter sensor.
According to the disclosure, the light source and the light sensor are disposed at opposite sides of the transparent material.
According to the disclosure, the light emitted from the light source is scattered by the edge of the transparent material as the edge of the transparent material is moved to the position between the light source and the light sensor so as to generate the minimum optical intensity signal by the light sensor.
According to the disclosure, the light source is a light emitting diode, and the light sensor is an optical reflective sensor.
According to the disclosure, the light source and the light sensor are disposed at the same side of the transparent material.
According to the disclosure, the light emitted from the light source is scattered by the edge of the transparent material as the edge of the transparent material is moved to the position between the light source and the light sensor so as to generate the maximum optical intensity signal by the light sensor.
According to the disclosure, the transforming circuit is for amplifying level changes of the optical intensity signal so as to generate the transforming signal.
According to the disclosure, a direction of movement of the transparent material driven by the actuating unit is substantially vertical to a direction of the light emitted from the light source.
According to the disclosure, a method for detecting an edge of a transparent material includes following steps: driving the transparent material, a light source emitting light to the transparent material, a light sensor sensing the light emitted from the light source as the transparent material is moved to different positions relative to the light source so as to generate a corresponding optical intensity signal, transforming the optical intensity signal generated by the light sensor into a transforming signal, and determining whether the edge of the transparent material is moved to a position between the light source and the light sensor according to the transforming signal.
According to the disclosure, a system capable of detecting a transparent material comprises: a detecting device which includes an actuating unit, a light source, a light sensor, a transforming circuit and a processing unit. The actuating unit is for driving a transparent material. The light source is for emitting light to the transparent material driven by the actuating unit. The light sensor is for sensing the light emitted from the light source as an edge of the transparent material is moved to different positions relative to the light source so as to generate a corresponding optical intensity signal. The transforming circuit is coupled to the light sensor for transforming the optical intensity signal into a transforming signal. The processing unit is coupled to the transforming circuit for determining whether the edge of the transparent material is moved to a position between the light source and the light sensor according to the transforming signal transmitted from the transforming circuit.
According to the disclosure, a system capable of detecting both transparent as well as non-transparent materials comprises: a detecting device which includes an actuating unit, a light source, a light sensor, a transforming circuit and a processing unit. The actuating unit is for driving a transparent material. The light source is for emitting light to the transparent material driven by the actuating unit. The light sensor is for sensing the light emitted from the light source as an edge of the transparent material is moved to different positions relative to the light source so as to generate a corresponding optical intensity signal. Based on the optical intensity signal, the detecting device may determine whether the material is transparent or non-transparent. The transforming circuit is coupled to the light sensor for transforming the optical intensity signal into a transforming signal. The processing unit is coupled to the transforming circuit for determining whether the edge of the transparent material is moved to a position between the light source and the light sensor according to the transforming signal transmitted from the transforming circuit.
According to the disclosure, a system capable of printing onto a transparent material comprises: a detecting device which includes an actuating unit, a light source, a light sensor, a transforming circuit and a processing unit. The actuating unit is for driving a transparent material. The light source is for emitting light to the transparent material driven by the actuating unit. The light sensor is for sensing the light emitted from the light source as an edge of the transparent material is moved to different positions relative to the light source so as to generate a corresponding optical intensity signal. The transforming circuit is coupled to the light sensor for transforming the optical intensity signal into a transforming signal. The processing unit is coupled to the transforming circuit for determining whether the edge of the transparent material is moved to a position between the light source and the light sensor according to the transforming signal transmitted from the transforming circuit. Based on the position determined by the processing unit, printing may be done on the transparent material.
According to the disclosure, a system capable of printing onto both a non-transparent material as well as a transparent material comprises: a detecting device which includes an actuating unit, a light source, a light sensor, a transforming circuit and a processing unit. The actuating unit is for driving a transparent or non-transparent material. The light source is for emitting light to the transparent or non-transparent material driven by the actuating unit. The light sensor is for sensing the light emitted from the light source as an edge of the transparent or non-transparent material is moved to different positions relative to the light source so as to generate a corresponding optical intensity signal. Based on the optical intensity signal, the detecting device may determine whether the material is transparent or non-transparent. For a non-transparent material, normal printing resumes. For a transparent material, the transforming circuit is coupled to the light sensor for transforming the optical intensity signal into a transforming signal. The processing unit is coupled to the transforming circuit for determining whether the edge of the transparent or non-transparent material is moved to a position between the light source and the light sensor according to the transforming signal transmitted from the transforming circuit.
The detecting devices and systems as well as the detecting methods of the present invention can utilize the light sensor and the transforming circuit to detect and locate the edge of the transparent material directly for following locating procedure. There is no need to execute additional process on the transparent material to achieve the purpose of sensing the transparent material by the light sensor. As a result, the manufacturing cost and difficulty can be reduced, and products with the transparent material as a substrate can be widely applied in identification.
The transparent material in accordance with the present invention may be an even or a grating structure. The present invention may apply to all transparent materials.
These and other objectives of the present invention will no doubt become obvious to those of ordinary skill in the art after reading the following detailed description of the preferred embodiment that is illustrated in the various figures and drawings.
Please refer to
The detecting device 50 further includes a light sensor 58 for sensing the light emitted from the light source 56 as the edge 521 of the transparent material 521 is moved to different positions relative to the light source 56, so as to generate a corresponding optical intensity signal. The light sensor 58 can be an optical interrupter sensor or an optical reflective sensor. In addition, the detecting device 50 further includes a transforming circuit 60 coupled to the light sensor 58 for transforming the optical intensity signal generated by the light sensor 58 into a transforming signal, such as transforming an analog signal into a recognizable digital signal. For example, level changes of the optical intensity signal generated by the light sensor 58 are weak, so the transforming circuit 60 can be utilized for amplifying the level changes of the optical intensity signal so as to generate the transforming signal. Furthermore, the detecting device 50 further includes a processing unit 62 coupled to the transforming circuit 60 for determining whether the edge 521 of the transparent material 52 is moved to a position between the light source 56 and the light sensor 58 according to the transforming signal transmitted from the transforming circuit 60.
Please refer to
Step 100: The actuating unit 54 drives the transparent material 52 to move in the X direction.
Step 102: The light source 56 emits the light in the Y direction to the transparent material 52 driven by the actuating unit 54.
Step 104: The light sensor 58 senses the light emitted from the light source 56 as the edge 521 of the transparent material 52 is moved to different positions relative to the light source 56 so as to generate the corresponding optical intensity signal.
Step 106: The transforming circuit 60 transforms the optical intensity signal generated by the light sensor 58 into the transforming signal.
Step 108: The processing unit 62 determines whether the edge 521 of the transparent material 52 is moved to the position between the light source 56 and the light sensor 58 according to the transforming signal transmitted from the transforming circuit 60.
Step 110: The end.
Detail description of above procedure is described herein. As the light sensor 58 is an optical interrupter sensor, the light source 56 and the light sensor 58 can be disposed at opposite sides of the transparent material 52. Please refer to
Returning to
As shown in
For a grating transparent material, as shown in
Please refer to
For a grating transparent material, the processing unit 62 can determine the position of every grating of the transparent grating structure 52 according to the transforming signal transmitted from the transforming circuit 60. For example, every grating of the transparent grating structure 52 respectively corresponds to a level change of the optical intensity signal, which means that the top of the transparent grating structure 52 corresponds to the maximum optical intensity signal and the other portions of the transparent grating structure 52 correspond to weaker optical intensity signals. Positions and amounts of the gratings of the transparent grating structure 52 can be determined according to a waveform of level changes of the transforming signal, for providing a basis of locating and printing the stereoscopic image in following procedure.
Moreover, the light sensor 58 of the present invention can selectively be an optical reflective sensor. Please refer to
Similarly, the light sensor 58 acing as an optical reflective sensor may be utilized for a grating structure as well. As shown in
As for the operational principle of the transforming circuit 60 and the processing unit 62 is similar to the previous embodiments and is thus omitted herein for simplicity. Furthermore, the positions and amounts of the light source 56 and the light sensor 58 are not limited to above embodiments. For example, the present invention can include multiple sets of light sources and light sensors, and those components can be disposed at two ends of a travelling path of the transparent material 52 respectively, so as to locate the transparent material 52 more accurately, and it depends on practical design demand.
In contrast to the prior art, the methods for detecting an edge of a transparent material and detecting devices and systems for same of the present invention can utilize the light sensor and the transforming circuit to detect and locate the edge of the transparent material directly for following locating procedure. There is no need to execute additional process on the transparent material to achieve the purpose of sensing the transparent material by the light sensor. For example, there is no need to print the stereoscopic image on an opaque substrate, such as photographic paper or cards and so on, and then to stick the transparent grating plate on the substrate. That is, the step of configuring the substrate and sticking the transparent plate on the substrate can be omitted. The stereoscopic image can be directly printed on the planar side of the transparent grating plate, so as to reduce manufacturing difficulty and cost greatly. As a result, the manufacturing cost and difficulty can be reduced, and products with the transparent material as a substrate can be widely applied in identification.
Those skilled in the art will readily observe that numerous modifications and alterations of the device and method may be made while retaining the teachings of the invention. Accordingly, the above disclosure should be construed as limited only by the metes and bounds of the appended claims.
This application is related to and claims priority to U.S. provisional patent application, U.S. Provisional Application No. 61/786,542 filed on Mar. 15, 2013, by the applicants Chien-Hua Huang et al., entitled “Printing devices, detachable flipper module thereof and applications thereof;” and is a continuation-in-part to U.S. non-provisional patent application, application Ser. No. 13/692,975, filed on Dec. 3, 2012, by the applicants Tsung-Yueh Chen et al., entitled “Detecting Device and Method for Detecting An Edge of Transparent Material,” which claims priority to a Taiwan patent application, Application Number 101109843, filed on Mar. 22, 2012; and is also a continuation-in-part to U.S. non-provisional patent application, application Ser. No. 13/689,667, filed on Nov. 29, 2012, by the applicants Tsung-Yueh Chen et al., entitled “Detecting Device and Method for Detecting A Transparent Grating Structure,” which also claims priority to a Taiwan patent application, Application Number 101109843, filed on Mar. 22, 2012.
Number | Date | Country | |
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61786542 | Mar 2013 | US |